CN206597718U - The material separator of direct-insert SMD tracks - Google Patents
The material separator of direct-insert SMD tracks Download PDFInfo
- Publication number
- CN206597718U CN206597718U CN201720069329.2U CN201720069329U CN206597718U CN 206597718 U CN206597718 U CN 206597718U CN 201720069329 U CN201720069329 U CN 201720069329U CN 206597718 U CN206597718 U CN 206597718U
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- Prior art keywords
- smd
- tracks
- direct
- insert
- place
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- 239000000463 material Substances 0.000 title claims abstract description 94
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims abstract description 10
- 239000013307 optical fiber Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
The utility model discloses a kind of material separator of direct-insert SMD tracks.The material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；Electromagnetism push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material；Most previous SMD material of detection unit correspondence is set in place；Vacuum slot second SMD material of correspondence is set.Employ the direct-insert SMD tracks of technical solutions of the utility model material separator, due to its can not by manipulator directly by SMD material supplies to station turnplate, and second SMD material can well be isolated while first SMD material is shared to station turnplate, so can not only save equipment cost, improve equipment dependability, it is important to production capacity can also be improved.
Description
Technical field
The utility model is related to SMD equipment technical fields, and in particular to the SMD tracks included in a kind of SMD equipment, especially
It is related to the material separator and its material separation method of a kind of direct-insert SMD tracks.
Background technology
SMD（Surface Mounted Devices, mean：Surface mount device, it is one kind in SMT components）
SMD tracks, such as light splitting machine, braider are generally used in equipment（Packing machine）Deng.Existing SMD tracks are usually such as Fig. 1
To the SMD tracks 2 of the catch 21 in place of the band shown in 4, SMD tracks 2 are divided into piezoelectric type and directly shaken body 3.The vibrating disk 1 of feed will
SMD materials are supplied to SMD tracks 2 one by one.SMD materials piezoelectric type directly shake body 3 effect of vibration under, on SMD tracks 2
Arrange, and move forward., can not be straight but in existing SMD tracks 2, SMD materials are moved to behind the end of SMD tracks 2
Tap into station turnplate 4, but need to use manipulator 5.As shown in figure 4, SMD materials be moved to the ends of SMD tracks 2 by
After position catch 21 is blocked, optical fiber 22 can detect most previous SMD material 61 and move into place in place, then notify manipulator 5 will
After most previous SMD material 61 is picked up, the corresponding station being moved on station turnplate 4.
Existing SMD equipment will use manipulator 5 because SMD tracks 2 can not be fed directly to station turnplate 4, and
Manipulator 5 is not only complicated, and also needs to the software of complexity and control, so can not only cause complete machine cost significantly on
Rise, uncontrollable factor increases；Most importantly, such a mode can cause the production capacity critical constraints of SMD equipment complete machines, thus need
Improve.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of material separator of direct-insert SMD tracks, its
Can be when direct-insert SMD tracks be directly fed to station turnplate so that second SMD material and most previous SMD material phase
Isolation, solves that existing SMD device structures are complicated, and cost is higher, and production capacity it is limited the problem of.
In order to solve the above technical problems, the utility model is adopted the following technical scheme that：
The material separator of direct-insert SMD tracks, it is arranged on the end of direct-insert SMD tracks, for by direct-insert
Second SMD material on track is isolated with most previous SMD material, and most previous SMD material supply is turned to station
Disk, it is characterised in that the material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；
The electromagnetism push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material
Put；Most previous SMD material of the correspondence of detection unit in place is set；Second SMD material of the vacuum slot correspondence is set.
It is preferred that technical scheme in, the detection unit in place is optical fiber in place.
In further preferred technical scheme, the vacuum slot has two, respectively corresponds to second SMD materials bottom
The first vacuum slot set, and the second vacuum slot that second SMD materials sidepiece of correspondence is set.
The beneficial effects of the utility model are：
The direct-insert SMD tracks of technical solutions of the utility model material separation method material separator are employed, due to
It directly can not be shared SMD material supplies to station to station turnplate, and in first SMD material by manipulator
Second SMD material can well be isolated while rotating disk, so can not only save equipment cost, improve equipment reliable
Property, it is important to production capacity can also be improved.The production capacity of general SMD equipment for 40K per hour, using direct-insert of the present utility model
After SMD tracks, coordinate more multistation station turnplate, it is easy to by production capacity be promoted to 60 K per hour more than.
The utility model is described in further detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the existing band structural representation that the SMD tracks of catch and vibrating disk and station turnplate etc. are connected in place（Overlook
Direction）；
Fig. 2 is the existing band structural representation that the SMD tracks of catch and station turnplate etc. are connected in place（Main view direction）；
Fig. 3 is the partial enlarged drawing of A parts in Fig. 1；
Fig. 4 is the partial enlarged drawing of B parts in Fig. 2；
Fig. 5 is the structure that the utility model embodiment direct-insert SMD tracks are connected with vibrating disk and station turnplate
Schematic diagram（Overlook direction, and do not install material separator additional also）；
Fig. 6 is the structural representation that the utility model embodiment direct-insert SMD tracks are connected with station turnplate（Bow
Apparent direction, and do not install material separator additional also）；
Fig. 7 is the partial enlarged drawing of C parts in Fig. 5；
Fig. 8 is the partial enlarged drawing of D parts in Fig. 6；
Fig. 9 is the structure that the utility model embodiment direct-insert SMD tracks are connected with vibrating disk and station turnplate
Schematic diagram（Overlook direction）；
Figure 10 is the structural representation that the utility model embodiment direct-insert SMD tracks are connected with station turnplate
（Overlook direction）；
Figure 11 is the partial enlarged drawing of E parts in Fig. 9；
Figure 12 is the partial enlarged drawing of F parts in Figure 10；
Figure 13 is knot when automatic remover work is got stuck in the utility model embodiment direct-insert SMD tracks
Structure schematic diagram；
Figure 14 is the front view of side shield in the utility model embodiment direct-insert SMD tracks；
Figure 15 is the top view of side shield in the utility model embodiment direct-insert SMD tracks.
Embodiment
The direct-insert SMD tracks that present embodiment is provided are as shown in Fig. 5 to 8, and it is used for direct with station turnplate 4
Connection, station turnplate 4 is supplied to by SMD materials one by one, and the change maximum compared to existing SMD tracks is that do not have as seen from the figure
Manipulator 5 but be directly connected with station turnplate 4, also eliminate baffle plate 21 in place of SMD track ends in addition.Certainly it is actual
Direct-insert SMD tracks as shown in Fig. 9 to 12, the direct-insert SMD tracks include track body 20, in addition to will most previous
When SMD materials 61 are supplied to station turnplate 4, second follow-up SMD material 62 and most previous SMD material 61 are isolated
Material separator 7, the material separator 7 is arranged on the end of track body 20.
The method of feeding of corresponding direct-insert SMD tracks, it is based on foregoing direct-insert SMD tracks, directly by SMD materials
Material is supplied to station turnplate 4 one by one, and this method is by its material separator 7 by second SMD material 62 and most previous SMD
Material 61 is isolated, and most previous SMD material 61 is supplied directly into station turnplate 4.It should be noted that as shown in figure 1,
Prior art is typically using the station turnplate 4 of 12 stations, and present embodiment employs the station turnplate of 36 stations
4。
The direct-insert SMD tracks of the utility model embodiment technical scheme method of feeding are employed, because it can
With not by manipulator 5 directly by SMD material supplies to station turnplate 4, so can not only save equipment cost, raising is set
Standby reliability, it is important to production capacity can also be improved.The production capacity of general SMD equipment for 40K per hour, using of the present utility model straight
Enter after formula SMD tracks, coordinate the station turnplate 4 of more multistation, it is easy to production capacity is promoted to 60 K per hour, even more high.
It is preferred that technical scheme in, the material separator 7 as shown in Fig. 9 to 12, including：Electromagnetism push-and-pull pin 73, blow
Valve 71, in place detection unit 74 and vacuum slot 72；The electromagnetism push-and-pull pin 73 is arranged on the extreme ends of track body 20；
The oblique forward direction of the blowing nozzle 71 is set against most previous SMD material 61；Most previous SMD of the correspondence of detection unit in place 74
Material 61 is set；Second SMD material 62 of the correspondence of vacuum slot 72 is set.Methods described specifically includes following steps：Arrive
Position detection unit 74 is detected after most previous SMD material 61 move into place so that vacuum slot 72 holds second SMD material
62, then electromagnetism push-and-pull pin 73 leave behind, most previous SMD material 61 is blown into station turnplate 4 by blowing nozzle 71, and by station turnplate
Station vacuum slot on 4 is held.Then electromagnetism push-and-pull pin 71 is risen, then unclamps vacuum slot 72, until second SMD material
Material 62 is moved to be blocked by electromagnetism push-and-pull pin 71, as next most previous SMD material 61, is just completed one action and is followed
Ring.It is such a simple in construction effective, and key is quick, thus production capacity can be effectively improved.
In further preferred technical scheme, the detection unit in place 74 is optical fiber in place.Further preferred technology
In scheme, the vacuum slot 72 has two, respectively corresponds to the first vacuum slot that second bottom of SMD materials 62 is set
722, and the second vacuum slot 721 that second sidepiece of SMD materials 62 of correspondence is set, it so can preferably ensure second
SMD materials 62 are held, and are unlikely to be blown when blowing nozzle 71 is blown into station turnplate 4 in most previous SMD material 61 and are affected.
Certain most previous SMD material 61 is blown blowing nozzle 71 and is blown into after station turnplate 4, can be set on station turnplate 4 on corresponding station
The vacuum slot put holds and keeps stable.
In further preferred technical scheme, the direct-insert SMD tracks also include the automatic remover 8 that gets stuck, described
The automatic remover 8 that gets stuck is arranged on the side of the end of track body 20, certainly positioned at the side at direction of rotation rear；It is described
In method also include get stuck automatic exclusion the step of, SMD materials can not succeed feeding got stuck to station turnplate 4 when, pass through
The automatic remover 8 that gets stuck automatically excludes the SMD materials.
In technical scheme still more preferably, the automatic remover 8 that gets stuck includes：Movable slider 82 and spring
81；The side of the end of track body 20 is provided with deep-slotted chip breaker 201；The movable slider 82 is slidably disposed in deep-slotted chip breaker
Interior 201, and stretched out by the elastic reaction of spring 81, do not got stuck so as to act on by accurately feeding station turnplate
Most previous SMD material 61；When most previous SMD material 61 can not succeed feeding to station turnplate 4, with station turnplate 4
Rotation, the SMD materials will necessarily act on the movable slider 82 so that movable slider 82 overcomes the elastic reaction of spring 81
While sliding and retract in deep-slotted chip breaker 201 so that the SMD materials 61 are in movable slider 82 and the common work of itself centrifugal force
Come off with lower, then movable slider 82 can reset in the presence of spring 81 again.
In normal feed, as shown in figure 13, material flows into station turnplate 4 along direct-insert SMD tracks, when optical fiber in place
74 first SMD material 61 of sensing notify station turnplate 4 to rotate to next station afterwards in place, but the feeding speed of present complete machine is non-
It is often fast, up to 17pcs/ seconds（60K/H）Cause occur many uncontrollable situations during feed, than first SMD material as shown in figure 13
Expect the situation of 61 failure to feeds；The situation, which is primarily due to optical fiber 74 in place, to be influenceed and judges by accident by dust, material fragment etc., is caused
Optical fiber does not provide signal in place and notifies station turnplate 4 to rotate first SMD material 61 in place and in place, at this moment first SMD material
A part for material 61 come into station turnplate 4 and another part also in direct-insert SMD tracks, station turnplate 4 continues to rotate
Just occur and get stuck.There is such situation automatic remover 8 that gets stuck and begin to work:Movable slider 82 is because by not in place
First SMD material 61 extruding and compression spring 81 deflects, until first SMD material 61 be in centrifugal force and activity
Come off in the presence of sliding block 82.Whole process is not shut down, not stopped, not reporting an error, thus greatly improves the stability of complete machine, really
Protecting production capacity and not got stuck influences.
In addition, in order to ensure that movable slider 82 and spring 81 will not be deviate from from deep-slotted chip breaker 201, cover plate can be set up（In figure
It is not shown）If be not provided with that cover plate would like to live movable slider 82 and spring 81 will not be deviate from from deep-slotted chip breaker 201 again, processing and install must
It is so very complicated.
Finally, in order to more easily set the first vacuum slot 722, side block as shown in Figure 14 and Figure 15 has been fabricated separately
Plate 75, the first vacuum slot 722 is arranged in side shield 75.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace can also be made, should all be regarded
To belong to protection domain of the present utility model.
Claims (3)
1. the material separator of direct-insert SMD tracks, it is arranged on the end of direct-insert SMD tracks, for by direct-insert rail
Second SMD material on road is isolated with most previous SMD material, and will most previous SMD material supply to station turnplate,
Characterized in that, the material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；It is described
Electromagnetism push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material；Institute
Most previous SMD material of detection unit correspondence in place is stated to set；Second SMD material of the vacuum slot correspondence is set.
2. the material separator of direct-insert SMD tracks as claimed in claim 1, it is characterised in that described to detect single in place
Member is optical fiber in place.
3. the material separator of direct-insert SMD tracks as claimed in claim 1 or 2, it is characterised in that the vacuum slot
There are two, respectively correspond to the first vacuum slot that second SMD materials bottom is set, and second SMD materials side of correspondence
The second vacuum slot that portion is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720069329.2U CN206597718U (en) | 2017-01-20 | 2017-01-20 | The material separator of direct-insert SMD tracks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720069329.2U CN206597718U (en) | 2017-01-20 | 2017-01-20 | The material separator of direct-insert SMD tracks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206597718U true CN206597718U (en) | 2017-10-31 |
Family
ID=60148878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720069329.2U Expired - Fee Related CN206597718U (en) | 2017-01-20 | 2017-01-20 | The material separator of direct-insert SMD tracks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206597718U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733688A (en) * | 2017-01-20 | 2017-05-31 | 深圳市辉睿达科技有限公司 | The material separator and its material separation method of direct-insert SMD tracks |
-
2017
- 2017-01-20 CN CN201720069329.2U patent/CN206597718U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733688A (en) * | 2017-01-20 | 2017-05-31 | 深圳市辉睿达科技有限公司 | The material separator and its material separation method of direct-insert SMD tracks |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171031 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |