CN106733688A - The material separator and its material separation method of direct-insert SMD tracks - Google Patents
The material separator and its material separation method of direct-insert SMD tracks Download PDFInfo
- Publication number
- CN106733688A CN106733688A CN201710041164.2A CN201710041164A CN106733688A CN 106733688 A CN106733688 A CN 106733688A CN 201710041164 A CN201710041164 A CN 201710041164A CN 106733688 A CN106733688 A CN 106733688A
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- CN
- China
- Prior art keywords
- smd
- tracks
- direct
- insert
- previous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/06—Linear sorting machines in which articles are removed from a stream at selected points
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
Abstract
The present invention discloses the material separator and its material separation method of a kind of direct-insert SMD tracks.The material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；Electromagnetism push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material；Most previous SMD material of detection unit correspondence is set in place；Vacuum slot second SMD material of correspondence is set.Employ the direct-insert SMD tracks of technical solution of the present invention material separation method material separator, because it can not be by manipulator directly by SMD material supplies to station turnplate, and second SMD material can well be isolated while first SMD material is shared to station turnplate, so can not only save equipment cost, improve equipment dependability, it is important to production capacity can also be improved.
Description
Technical field
The present invention relates to SMD equipment technical fields, and in particular to the SMD tracks included in a kind of SMD equipment, especially relate to
And the material separator and its material separation method of a kind of direct-insert SMD tracks.
Background technology
SMD（Surface Mounted Devices, mean：Surface mount device, it is the one kind in SMT components）
SMD tracks, such as light splitting machine, braider are generally used in equipment（Packing machine）Deng.Existing SMD tracks are usually such as Fig. 1
The SMD tracks 2 of band shown in 4 catch 21 in place, SMD tracks 2 are divided into piezoelectric type and are directly shaken body 3.The vibrating disk 1 of feed will
SMD materials are supplied to SMD tracks 2 one by one.SMD materials piezoelectric type directly shake body 3 effect of vibration under, on SMD tracks 2
Arrange, and move forward.But in existing SMD tracks 2, after SMD materials move to the end of SMD tracks 2, can not be straight
Tap into station turnplate 4, but need using manipulator 5.As shown in figure 4, the end that SMD materials move to SMD tracks 2 is arrived
After position catch 21 is blocked, optical fiber 22 can detect most previous SMD material 61 and move into place in place, then notify that manipulator 5 will
After most previous SMD material 61 is picked up, the corresponding station on station turnplate 4 is moved to.
Existing SMD equipment directly to the feed of station turnplate 4, but can not will use manipulator 5 because of SMD tracks 2, and
The not only complex structure of manipulator 5, and also need to the software of complexity and control, so can not only cause significantly going up for whole machine cost
Rise, uncontrollable factor increases；Most importantly, this kind of mode can cause the production capacity critical constraints of the whole machine of SMD equipment, thus need
Improve.
The content of the invention
One of technical problems to be solved by the invention are to provide a kind of material separator of direct-insert SMD tracks, its
Can be in direct-insert SMD tracks feed direct to station turnplate so that the second SMD materials and most previous SMD material phase
Isolation, solves existing SMD device structures complexity, relatively costly, and the limited problem of production capacity.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that：
The material separator of direct-insert SMD tracks, its end for being arranged on direct-insert SMD tracks, for by direct-insert track
On second SMD material be isolated with most previous SMD material, and will most previous SMD material supply to station turnplate, its
It is characterised by, the material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；The electricity
Magnetic push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material；It is described
Most previous SMD material of detection unit correspondence is set in place；Second SMD material of the vacuum slot correspondence is set.Preferably
In technical scheme, the detection unit in place is optical fiber in place.
In further preferred technical scheme, the vacuum slot has two, respectively corresponds to second SMD materials bottom
The first vacuum slot for setting, and the second vacuum slot that second SMD materials sidepiece of correspondence is set.
The two of the technical problems to be solved by the invention are accordingly to provide a kind of material separator of direct-insert SMD tracks
Material separation method, it can be in direct-insert SMD tracks feed direct to station turnplate so that the second SMD materials with
Most previous SMD material is isolated, and solves existing SMD device structures complexity, relatively costly, and the limited problem of production capacity.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that：
The material separation method of the material separator of direct-insert SMD tracks, its material for being based on foregoing direct-insert SMD tracks
Separator, second SMD material is isolated with most previous SMD material, and most previous SMD material is supplied directly to
Station turnplate；The method specifically includes following steps：Detection unit is detected after most previous SMD material move into place in place,
So that vacuum slot holds second SMD material, then electromagnetism push-and-pull pin is left behind, and be blown into for most previous SMD material by blowing nozzle
Station turnplate, then vacuum slot is unclamped, electromagnetism push-and-pull pin is risen, until second SMD material is moved to by electromagnetism push-and-pull pin
Block, just complete one action circulation.
In preferred technical scheme, the vacuum slot holds second SMD material, including：First vacuum slot second
While SMD material bottoms, the second sidepiece of SMD materials of vacuum slot second.
The beneficial effects of the invention are as follows：
The direct-insert SMD tracks of technical solution of the present invention material separation method and material separator are employed, because it can be with
Not by manipulator directly by SMD material supplies to station turnplate, and shared to station turnplate in first SMD material
Second SMD material can well be isolated simultaneously, so can not only save equipment cost, improve equipment dependability, closed
Key is can also to improve production capacity.The production capacity of general SMD equipment for 40K per hour, using direct-insert SMD tracks of the invention after,
Coordinate more multistation station turnplate, it is easy to by production capacity be promoted to 60 K per hour more than.
The present invention is described in further detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the existing band structural representation that the SMD tracks of catch and vibrating disk and station turnplate etc. are connected in place（Overlook
Direction）；
Fig. 2 is the existing band structural representation that the SMD tracks of catch and station turnplate etc. are connected in place（Main view direction）；
Fig. 3 is the partial enlarged drawing of A parts in Fig. 1；
Fig. 4 is the partial enlarged drawing of B parts in Fig. 2；
Fig. 5 is the structural representation that specific embodiment of the invention direct-insert SMD tracks are connected with vibrating disk and station turnplate（Bow
Apparent direction, and do not install material separator additional also）；
Fig. 6 is the structural representation that specific embodiment of the invention direct-insert SMD tracks are connected with station turnplate（Overlook direction,
And do not install material separator additional also）；
Fig. 7 is the partial enlarged drawing of C parts in Fig. 5；
Fig. 8 is the partial enlarged drawing of D parts in Fig. 6；
Fig. 9 is the structural representation that specific embodiment of the invention direct-insert SMD tracks are connected with vibrating disk and station turnplate（Bow
Apparent direction）；
Figure 10 is the structural representation that specific embodiment of the invention direct-insert SMD tracks are connected with station turnplate（Vertical view side
To）；
Figure 11 is the partial enlarged drawing of E parts in Fig. 9；
Figure 12 is the partial enlarged drawing of F parts in Figure 10；
Figure 13 is structural representation of automatic remover when working that get stuck in specific embodiment of the invention direct-insert SMD tracks
Figure；
Figure 14 is the front view of side shield in specific embodiment of the invention direct-insert SMD tracks；
Figure 15 is the top view of side shield in specific embodiment of the invention direct-insert SMD tracks.
Specific embodiment
As shown in Fig. 5 to 8, it is used for direct with station turnplate 4 the direct-insert SMD tracks that this specific embodiment is provided
Connection, station turnplate 4 is supplied to by SMD materials one by one, and the change maximum compared to existing SMD tracks is that do not have as seen from the figure
Manipulator 5 but be directly connected with station turnplate 4, also eliminate baffle plate 21 in place of SMD track ends in addition.Certainly it is actual
Direct-insert SMD tracks as shown in Fig. 9 to 12, the direct-insert SMD tracks include track body 20, also including will most previous
When SMD materials 61 are supplied to station turnplate 4, second follow-up SMD material 62 and most previous SMD material 61 are isolated
Material separator 7, the material separator 7 is arranged on the end of track body 20.
The method of feeding of corresponding direct-insert SMD tracks, it is based on foregoing direct-insert SMD tracks, directly by SMD materials
Material is supplied to station turnplate 4 one by one, and the method passes through its material separator 7 by second SMD material 62 and most previous SMD
Material 61 is isolated, and most previous SMD material 61 is supplied directly into station turnplate 4.It should be noted that as shown in figure 1,
Prior art is typically using 12 station turnplates 4 of station, and this specific embodiment employs 36 station turnplates of station
4。
The direct-insert SMD tracks of specific embodiment of the invention technical scheme method of feeding are employed, because it can not
By manipulator 5 directly by SMD material supplies to station turnplate 4, so can not only save equipment cost, the equipment of raising can
By property, it is important to production capacity can also be improved.The production capacity of general SMD equipment for 40K per hour, using direct-insert SMD of the invention
After track, coordinate the station turnplate 4 of more multistation, it is easy to production capacity is promoted to 60 K per hour, even more high.
In preferred technical scheme, the material separator 7 as shown in Fig. 9 to 12, including：Electromagnetism push-and-pull pin 73, blow
Valve 71, in place detection unit 74 and vacuum slot 72；The electromagnetism push-and-pull pin 73 is arranged on the extreme ends of track body 20；
The oblique forward direction of the blowing nozzle 71 is set against most previous SMD material 61；Most previous SMD of the correspondence of detection unit in place 74
Material 61 is set；The second SMD material 62 of correspondence of the vacuum slot 72 is set.Methods described specifically includes following steps：Arrive
Position detection unit 74 is detected after most previous SMD material 61 move into place so that vacuum slot 72 holds second SMD material
62, then electromagnetism push-and-pull pin 73 leave behind, most previous SMD material 61 is blown into station turnplate 4 by blowing nozzle 71, and by station turnplate
Station vacuum slot on 4 holds.Then electromagnetism push-and-pull pin 71 is risen, then unclamps vacuum slot 72, until second SMD material
Material 62 is moved to and blocked by electromagnetism push-and-pull pin 71, as next most previous SMD material 61, is just completed one action and is followed
Ring.This kind of simple structure is effective, and key is quick, thus can effectively improve production capacity.
In further preferred technical scheme, the detection unit in place 74 is optical fiber in place.Further preferred technology
In scheme, the vacuum slot 72 has two, respectively corresponds to the first vacuum slot that second bottom of SMD materials 62 is set
722, and the second vacuum slot 721 that second sidepiece of SMD materials 62 of correspondence is set, so can preferably ensure second
SMD materials 62 are held, and are unlikely to be blown when blowing nozzle 71 is blown into station turnplate 4 in most previous SMD material 61 and are affected.
Certainly most previous SMD material 61 is blown after blowing nozzle 71 is blown into station turnplate 4, can be set on corresponding station on station turnplate 4
The vacuum slot put holds and keeps stabilization.
In further preferred technical scheme, the direct-insert SMD tracks also include the automatic remover 8 that gets stuck, described
The automatic remover 8 that gets stuck is arranged on the side of the end of track body 20, certainly positioned at the side at direction of rotation rear；It is described
Also include getting stuck in method automatic exclusion the step of, SMD materials can not succeed feeding got stuck to station turnplate 4 when, pass through
The automatic remover 8 that gets stuck automatically excludes the SMD materials.
In technical scheme still more preferably, the automatic remover 8 that gets stuck includes：Movable slider 82 and spring
81；The side of the end of track body 20 is provided with deep-slotted chip breaker 201；The movable slider 82 is slidably disposed in deep-slotted chip breaker
Interior 201, and stretched out by the elastic reaction of the spring 81, do not got stuck by accurately feeding station turnplate such that it is able to act on
Most previous SMD material 61；When most previous SMD material 61 can not succeed feeding to station turnplate 4, with station turnplate 4
Rotation, the SMD materials will necessarily act on the movable slider 82 so that movable slider 82 overcomes the elastic reaction of spring 81
While being slided in deep-slotted chip breaker 201 and retracted so that the SMD materials 61 are in movable slider 82 and the common work of itself centrifugal force
Come off with lower, then movable slider 82 can reset in the presence of spring 81 again.
In normal feed, as shown in figure 13, material flows into station turnplate 4 along direct-insert SMD tracks, when optical fiber in place
74 first SMD material 61 of sensing notify that station turnplate 4 is rotated to next station afterwards in place, but the feeding speed of present whole machine is non-
It is often fast, up to 17pcs/ seconds（60K/H）Cause occur many uncontrollable situations during feed, than first SMD material as shown in figure 13
Expect the situation of 61 failure to feeds；The situation is primarily due to optical fiber 74 in place and is subject to the influence such as dust, material fragment and judges by accident, causes
Optical fiber does not provide signal in place and notifies that station turnplate 4 rotates in place and in place for first SMD material 61, at this moment first SMD material
A part for material 61 come into station turnplate 4 and another part also in direct-insert SMD tracks, station turnplate 4 continues to rotate
Just occur and get stuck.There is such situation automatic remover 8 that gets stuck and begin to work:Movable slider 82 is because by not in place
First extruding of SMD materials 61 and compression spring 81 deflects, until first SMD material 61 is in centrifugal force and activity
Come off in the presence of sliding block 82.Whole process is not shut down, is not stopped, not reporting an error, thus greatly improves the stability of whole machine, really
Protecting production capacity and not got stuck influences.
Additionally, in order to ensure that movable slider 82 and spring 81 will not be deviate from from deep-slotted chip breaker 201, cover plate can be set up（In figure
It is not shown）If be not provided with that cover plate would like to live movable slider 82 and spring 81 will not be deviate from from deep-slotted chip breaker 201 again, processing and install must
It is so very complicated.
Finally, in order to more easily set the first vacuum slot 722, side block as shown in Figure 14 and Figure 15 has been fabricated separately
Plate 75, the first vacuum slot 722 is arranged in side shield 75.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert
Specific implementation of the invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should be all considered as belonging to of the invention
Protection domain.
Claims (5)
1. the material separator of direct-insert SMD tracks, its end for being arranged on direct-insert SMD tracks, for by direct-insert rail
Second SMD material on road is isolated with most previous SMD material, and will most previous SMD material supply to station turnplate,
Characterized in that, the material separator includes：Electromagnetism push-and-pull pin, in place blowing nozzle, detection unit and vacuum slot；It is described
Electromagnetism push-and-pull pin is arranged on the extreme ends of track body；The oblique forward direction of blowing nozzle is set against most previous SMD material；Institute
Most previous SMD material of detection unit correspondence in place is stated to set；Second SMD material of the vacuum slot correspondence is set.
2. the material separator of direct-insert SMD tracks as claimed in claim 1, it is characterised in that described to detect single in place
Unit is optical fiber in place.
3. the material separator of direct-insert SMD tracks as claimed in claim 1 or 2, it is characterised in that the vacuum slot
There are two, respectively correspond to the first vacuum slot that second SMD materials bottom is set, and second SMD materials side of correspondence
The second vacuum slot that portion is set.
4. the material separation method of the material separator of direct-insert SMD tracks, it is based on any one in claims 1 to 3
The material separator of described direct-insert SMD tracks, second SMD material is isolated with most previous SMD material, and will
Most previous SMD material is supplied directly to station turnplate；The method specifically includes following steps：Detection unit is detected most in place
After previous SMD material is moved into place so that vacuum slot holds second SMD material, then electromagnetism push-and-pull pin is left behind, and is blown
Most previous SMD material is blown into station turnplate by mouth, then unclamps vacuum slot, electromagnetism push-and-pull pin is risen, until second SMD
Material is moved to and blocked by electromagnetism push-and-pull pin, just completes one action circulation.
5. the material separation method of the material separator of direct-insert SMD tracks as claimed in claim 4, it is characterised in that
The vacuum slot holds second SMD material, including：While the first SMD material bottoms of vacuum slot second, second is true
Second sidepiece of SMD materials of suction mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710041164.2A CN106733688A (en) | 2017-01-20 | 2017-01-20 | The material separator and its material separation method of direct-insert SMD tracks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710041164.2A CN106733688A (en) | 2017-01-20 | 2017-01-20 | The material separator and its material separation method of direct-insert SMD tracks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106733688A true CN106733688A (en) | 2017-05-31 |
Family
ID=58944683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710041164.2A Pending CN106733688A (en) | 2017-01-20 | 2017-01-20 | The material separator and its material separation method of direct-insert SMD tracks |
Country Status (1)
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| CN (1) | CN106733688A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108712857A (en) * | 2018-08-17 | 2018-10-26 | 东莞市百事通电子设备有限公司 | Patch feed device |
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| EP1276078A2 (en) * | 2001-07-13 | 2003-01-15 | Opex Corporation | Method and apparatus for processing outgoing bulk mail |
| CN203740550U (en) * | 2014-03-30 | 2014-07-30 | 上海工程技术大学 | Full automatic feed device |
| CN104507814A (en) * | 2012-08-13 | 2015-04-08 | 莱特拉姆有限责任公司 | Parcel handling methods |
| CN204276368U (en) * | 2011-10-28 | 2015-04-22 | 西门子公司 | With the sorting device of two storage areas |
| CN105195443A (en) * | 2015-11-04 | 2015-12-30 | 东莞市台工电子机械科技有限公司 | Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof |
| CN206597718U (en) * | 2017-01-20 | 2017-10-31 | 深圳市辉睿达科技有限公司 | The material separator of direct-insert SMD tracks |
-
2017
- 2017-01-20 CN CN201710041164.2A patent/CN106733688A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1276078A2 (en) * | 2001-07-13 | 2003-01-15 | Opex Corporation | Method and apparatus for processing outgoing bulk mail |
| CN204276368U (en) * | 2011-10-28 | 2015-04-22 | 西门子公司 | With the sorting device of two storage areas |
| CN104507814A (en) * | 2012-08-13 | 2015-04-08 | 莱特拉姆有限责任公司 | Parcel handling methods |
| CN203740550U (en) * | 2014-03-30 | 2014-07-30 | 上海工程技术大学 | Full automatic feed device |
| CN105195443A (en) * | 2015-11-04 | 2015-12-30 | 东莞市台工电子机械科技有限公司 | Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof |
| CN206597718U (en) * | 2017-01-20 | 2017-10-31 | 深圳市辉睿达科技有限公司 | The material separator of direct-insert SMD tracks |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108712857A (en) * | 2018-08-17 | 2018-10-26 | 东莞市百事通电子设备有限公司 | Patch feed device |
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Application publication date: 20170531 |