CN206366720U - A kind of intelligent controlling device of multi-line cutting machine - Google Patents
A kind of intelligent controlling device of multi-line cutting machine Download PDFInfo
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- CN206366720U CN206366720U CN201621295005.2U CN201621295005U CN206366720U CN 206366720 U CN206366720 U CN 206366720U CN 201621295005 U CN201621295005 U CN 201621295005U CN 206366720 U CN206366720 U CN 206366720U
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- Prior art keywords
- module
- monitoring
- line
- monitoring modular
- tension
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Abstract
The utility model is related to cutter device field, specially a kind of intelligent controlling device of multi-line cutting machine, it includes control module, human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cool down monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring module, human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cool down monitoring modular, roller monitoring modular, line of cut tension monitoring module, Monitoring Data is uploaded to control module by circuit monitoring module, control module analysis judges and sent instructions under corresponding module;The beneficial effects of the utility model:Multi-line cutting machine is realized into intelligentized control method comprehensively, operating efficiency is improved, material loss is reduced, artificial expenditure is reduced, increases the yields of product;The running gear of multi-line cutting machine various pieces can be monitored, when breaking down can direct failure cause, reduce the Measuring error time, reduce maintenance cost.
Description
Technical field
The utility model is related to cutter device field, specially a kind of intelligent controlling device of multi-line cutting machine.
Background technology
Wire cutting machine is main, and by lathe, digital control system and high frequency electric source, this three part is constituted.Digital control system is by single-chip microcomputer, key
Disk, frequency conversion detecting system are constituted, with major functions such as backlash compensation, linear interpolation, circular interpolations.Can cutting material, such as height
Intensity, high tenacity, high rigidity, high fragility, magnetic material, and accurate tiny and complex-shaped part.Line cutting technology, line
Cutting off machine is just widely used in all trades and professions.
A kind of double-station multiwire wafer cutting machine controlled by microcomputer is disclosed in Chinese patent storehouse(CN201010118972.2),
It includes frame, workbench, metal wire, rotating roller, payingoff mechanism, wire-arranging mechanism, take-up mechanism, main substrate programming Control
CPU module, touch display screen, servo amplifier, servomotor, frame built with relative lower table and upper table, under
It is a pair of rotating rollers arranged side by side between workbench and upper table, rotating roller is arranged on roller shaft, a roller servo
Motor drives two rotating rollers to rotate by belt pulley.Due to setting two workbench in a machine, with existing either simplex
The multi-wire wafer cutter of position is compared, and efforts efficiency is improved twice.
A kind of Line Cutting Machine Control System is disclosed in Chinese patent storehouse(CN200620041547.7), it is connected to upper control
Computer processed and the next wire cutting machine, Line Cutting Machine Control System include:First interface, for entering with upper control computer
Row communication;Second interface, for being communicated with the next wire cutting machine;Processor, is connected to first interface and second interface, obtains
Remove the running parameter of bit line cutting machine and pass to upper control computer, machined parameters are received simultaneously from upper control computer
The next wire cutting machine of drive signal driving is produced according to the machined parameters, wherein, processor includes:Algorithm is driven to produce electricity
Road, a driving algorithm is determined according to the machined parameters of upper control computer;Sample circuit, the current of the next wire cutting machine of sampling
Running parameter produces an amount of feeding;Drive signal generation circuit, connection driving algorithm generation circuit and sample circuit, according to feeding
Amount produces a drive signal using driving algorithm;Power module, power supply is provided to said modules.
Not enough, more advanced line wire cutting machine also simply realizes part to present wire cutting machine cutting intelligence degree
It is intelligent.
Utility model content
The purpose of this utility model is to provide a kind of intelligent controlling device of multi-line cutting machine, and it includes control module, people
Machine interactive module, motor Simultaneous Monitoring module, position monitor module, cooling monitoring modular, roller monitoring modular, cutting line tension
Monitoring modular, circuit monitoring module, human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cooling monitoring mould
Monitoring Data is uploaded to control module by block, roller monitoring modular, line of cut tension monitoring module, circuit monitoring module, control
Module analysis judges and sent instructions under corresponding module.
To achieve these goals, the utility model uses following technical scheme
A kind of intelligent controlling device of multi-line cutting machine, it includes, and control module, human-computer interaction module, motor are synchronously supervised
Survey module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring mould
Block.
The control module is one piece of control chip, and the control module receives human-computer interaction module, motor Simultaneous Monitoring
Module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring module
Upload data and analyze judgement, send corresponding instruction;
The human-computer interaction module includes display device, input unit, and the human-computer interaction module shows that motor is synchronous
Monitoring modular, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring mould
The service data of block, when operating personnel carry out data point reuse input instruction, instruction is uploaded to control by the human-computer interaction module
Molding block;
The motor Simultaneous Monitoring module monitors roller drive motors, workbench servomotor, take-up winding displacement motor, unwrapping wire
Winding displacement motor, take-up motor, the run signal of unwrapping wire motor, and the running situation of each motor is uploaded to control module;
The position monitor module includes detection and localization module and positioning adjusting module, and the position monitor module monitors are treated
Cut the relative position and material to be cut and the relative position for cutting each line of cut in gauze of material on the table, institute
Stating position monitor module will detect that data are uploaded to control module, the control module analyze data and under positioning adjusting module
Send instructions, carry out corresponding position adjustment;
The cooling monitoring modular includes temperature detecting module and cooling pipe detection module, the operation of monitoring cutting roller
Whether temperature and coolant conveyance conduit are blocked, and Monitoring Data is uploaded to control module by the cooling monitoring modular;
The roller monitoring modular includes displacement transducer, obliquity sensor, line of cut monitoring device, burn out detection dress
Put, whether monitoring cutting work middle roller rocks, whether line of cut situation is normal, whether there is broken string, wire jumper situation and will monitor number
According to being uploaded to control module;
The line of cut tension monitoring module includes laying tension monitoring modular and takeup tension monitoring modular, the unwrapping wire
Tension monitoring module, takeup tension monitoring modular all include tension detecting apparatus and tension adjusting device, the cutting line tension
Monitoring Data is uploaded to control module by monitoring modular, and control module according to circumstances sends instruction, tension force to tension adjusting device
Adjusting apparatus is adjusted accordingly according to instruction;
The circuit monitoring module includes voltage monitor, current monitoring device and electrical power monitoring device, monitors power supply
Electric power thus supplied and circuit in voltage, circuit conditions, Monitoring Data is uploaded to control module by the circuit monitoring module;
The control module is monitored with human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cooling respectively
Module, roller monitoring modular, line of cut tension monitoring module, the connection of circuit monitoring module, the control module, man-machine interaction mould
Block, motor Simultaneous Monitoring module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring mould
Block, circuit monitoring module are connected with the power supply of multi-line cutting machine respectively.
Preferably, the human-computer interaction module also includes warning device, when control module judges that multi-line cutting machine works
When abnormal, abnormal conditions are shown by display device, while warning device sends alarm signal.
Preferably, the warning device includes sound and light alarm and remote alarms.
Preferably, the input unit includes manual input device and speech input device.
Preferably, the detection and localization module includes alignment sensor, displacement transducer and obliquity sensor.
The beneficial effects of the utility model:The present apparatus is reasonable in design, simple in construction, easy to use;Multi-line cutting machine is complete
Intelligentized control method is realized in face, improves operating efficiency, reduces material loss, is reduced artificial expenditure, is increased the yields of product;Quan Zhi
Energyization is controlled, and can monitor the running gear of multi-line cutting machine various pieces, when breaking down can direct failure cause, reduce and detect
Maintenance time, reduce maintenance cost.
Brief description of the drawings
Fig. 1 is operation principle schematic diagram of the present utility model;
Fig. 2 is annexation schematic diagram of the present utility model.
Embodiment
Below in conjunction with the accompanying drawings and embodiment, the utility model is described in further details
The control module is one piece of control chip, and the control module receives human-computer interaction module, motor Simultaneous Monitoring
Module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring module
Upload data and analyze judgement, send corresponding instruction;
The human-computer interaction module includes display device, input unit, and the human-computer interaction module shows that motor is synchronous
Monitoring modular, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring mould
The service data of block, when operating personnel carry out data point reuse input instruction, instruction is uploaded to control by the human-computer interaction module
Molding block;
The motor Simultaneous Monitoring module monitors roller drive motors, workbench servomotor, take-up winding displacement motor, unwrapping wire
Winding displacement motor, take-up motor, the run signal of unwrapping wire motor, and the running situation of each motor is uploaded to control module;
The position monitor module includes detection and localization module and positioning adjusting module, and the position monitor module monitors are treated
Cut the relative position and material to be cut and the relative position for cutting each line of cut in gauze of material on the table, institute
Stating position monitor module will detect that data are uploaded to control module, the control module analyze data and under positioning adjusting module
Send instructions, carry out corresponding position adjustment;
The cooling monitoring modular includes temperature detecting module and cooling pipe detection module, the operation of monitoring cutting roller
Whether temperature and coolant conveyance conduit are blocked, and Monitoring Data is uploaded to control module by the cooling monitoring modular;
The roller monitoring modular includes displacement transducer, obliquity sensor, line of cut monitoring device, burn out detection dress
Put, whether monitoring cutting work middle roller rocks, whether line of cut situation is normal, whether there is broken string, wire jumper situation and will monitor number
According to being uploaded to control module;
The line of cut tension monitoring module includes laying tension monitoring modular and takeup tension monitoring modular, the unwrapping wire
Tension monitoring module, takeup tension monitoring modular all include tension detecting apparatus and tension adjusting device, the cutting line tension
Monitoring Data is uploaded to control module by monitoring modular, and control module according to circumstances sends instruction, tension force to tension adjusting device
Adjusting apparatus is adjusted accordingly according to instruction;
The circuit monitoring module includes voltage monitor, current monitoring device and electrical power monitoring device, monitors power supply
Electric power thus supplied and circuit in voltage, circuit conditions, Monitoring Data is uploaded to control module by the circuit monitoring module;
As shown in figure 1, human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cooling monitoring modular, sieve
Draw monitoring modular, line of cut tension monitoring module, circuit monitoring module that Monitoring Data is uploaded into control module, control module point
Analysis judges and sent instructions under corresponding module.
As shown in Fig. 2 the control module respectively with human-computer interaction module, motor Simultaneous Monitoring module, position monitor mould
Block, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, the connection of circuit monitoring module, the control mould
Block, human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cooling monitoring modular, roller monitoring modular, cutting
Line tension monitoring modular, circuit monitoring module are connected with the power supply of multi-line cutting machine respectively.
Finally illustrate, above example only to illustrate the technical solution of the utility model and unrestricted, this area
Other modifications or equivalent substitution that those of ordinary skill is made to the technical solution of the utility model, without departing from this practicality
The spirit and scope of new technique scheme, all should cover among right of the present utility model.
Claims (5)
1. a kind of intelligent controlling device of multi-line cutting machine, it is characterised in that it includes, control module, human-computer interaction module, electricity
Machine Simultaneous Monitoring module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit
Monitoring modular;Wherein,
The control module is one piece of control chip, the control module receive human-computer interaction module, motor Simultaneous Monitoring module,
Position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, the upload of circuit monitoring module
Data simultaneously analyze judgement, send corresponding instruction;
The human-computer interaction module includes display device, input unit, and the human-computer interaction module shows motor Simultaneous Monitoring
Module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring module, circuit monitoring module
Service data, when operating personnel carry out data point reuse input instruction, instruction is uploaded to control mould by the human-computer interaction module
Block;
The motor Simultaneous Monitoring module monitors roller drive motors, workbench servomotor, take-up winding displacement motor, unwrapping wire winding displacement
Motor, take-up motor, the run signal of unwrapping wire motor, and the running situation of each motor is uploaded to control module;
The position monitor module includes detection and localization module and positioning adjusting module, and the position monitor module monitors are to be cut
The relative position and material to be cut and the relative position for cutting each line of cut in gauze of material on the table, it is described fixed
Position monitoring modular will detect that data are uploaded to control module, and the control module analyze data is simultaneously bristled with anger to positioning under adjusting module
Order, carries out corresponding position adjustment;
The cooling monitoring modular includes temperature detecting module and cooling pipe detection module, the running temperature of monitoring cutting roller
And whether coolant conveyance conduit blocks, Monitoring Data is uploaded to control module by the cooling monitoring modular;
The roller monitoring modular includes displacement transducer, obliquity sensor, line of cut monitoring device, broken thread detector, prison
Survey whether cutting work middle roller rocks, whether line of cut situation is normal, whether there is broken string, wire jumper situation and uploads Monitoring Data
To control module;
The line of cut tension monitoring module includes laying tension monitoring modular and takeup tension monitoring modular, the laying tension
Monitoring modular, takeup tension monitoring modular all include tension detecting apparatus and tension adjusting device, the line of cut tension monitoring
Monitoring Data is uploaded to control module by module, and control module according to circumstances sends instruction, tension adjustment to tension adjusting device
Device is adjusted accordingly according to instruction;
The circuit monitoring module includes voltage monitor, current monitoring device and electrical power monitoring device, monitors the confession of power supply
Monitoring Data is uploaded to control module by voltage, circuit conditions in electric situation and circuit, the circuit monitoring module;
The control module monitors mould with human-computer interaction module, motor Simultaneous Monitoring module, position monitor module, cooling respectively
Block, roller monitoring modular, line of cut tension monitoring module, the connection of circuit monitoring module, the control module, man-machine interaction mould
Block, motor Simultaneous Monitoring module, position monitor module, cooling monitoring modular, roller monitoring modular, line of cut tension monitoring mould
Block, circuit monitoring module are connected with the power supply of multi-line cutting machine respectively.
2. a kind of intelligent controlling device of multi-line cutting machine according to claim 1, it is characterised in that the man-machine interaction
Module also includes warning device, when control module judges multi-line cutting machine operation irregularity, and abnormal conditions are filled by showing
Put and show, while warning device sends alarm signal.
3. a kind of intelligent controlling device of multi-line cutting machine according to claim 2, it is characterised in that the warning device
Including sound and light alarm and remote alarms.
4. a kind of intelligent controlling device of multi-line cutting machine according to claim 1, it is characterised in that the input unit
Including manual input device and speech input device.
5. a kind of intelligent controlling device of multi-line cutting machine according to claim 1, it is characterised in that the detection and localization
Module includes alignment sensor, displacement transducer and obliquity sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621295005.2U CN206366720U (en) | 2016-11-30 | 2016-11-30 | A kind of intelligent controlling device of multi-line cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621295005.2U CN206366720U (en) | 2016-11-30 | 2016-11-30 | A kind of intelligent controlling device of multi-line cutting machine |
Publications (1)
Publication Number | Publication Date |
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CN206366720U true CN206366720U (en) | 2017-08-01 |
Family
ID=59388956
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201621295005.2U Expired - Fee Related CN206366720U (en) | 2016-11-30 | 2016-11-30 | A kind of intelligent controlling device of multi-line cutting machine |
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CN (1) | CN206366720U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110000941A (en) * | 2019-04-28 | 2019-07-12 | 宇晶机器(长沙)有限公司 | A kind of multi-wire saw working bench feed speed control system and its control method |
-
2016
- 2016-11-30 CN CN201621295005.2U patent/CN206366720U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110000941A (en) * | 2019-04-28 | 2019-07-12 | 宇晶机器(长沙)有限公司 | A kind of multi-wire saw working bench feed speed control system and its control method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170801 Termination date: 20191130 |