CN205633256U - Automatic change cloth inspection machine - Google Patents
Automatic change cloth inspection machine Download PDFInfo
- Publication number
- CN205633256U CN205633256U CN201620020537.9U CN201620020537U CN205633256U CN 205633256 U CN205633256 U CN 205633256U CN 201620020537 U CN201620020537 U CN 201620020537U CN 205633256 U CN205633256 U CN 205633256U
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- cloth
- yardage roll
- paper web
- heat
- pyrocondensation
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- 239000004744 fabric Substances 0.000 title claims abstract description 135
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- 238000004804 winding Methods 0.000 claims abstract description 28
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 238000007493 shaping process Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 67
- 230000007547 defect Effects 0.000 claims description 45
- 239000010409 thin film Substances 0.000 claims description 35
- 239000004033 plastic Substances 0.000 claims description 30
- 238000004806 packaging method and process Methods 0.000 claims description 24
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Abstract
The utility model discloses an automatic change cloth inspection machine, this cloth inspection machine to cloth flaw detection device that the flaw detected carries out, to detecting just the pile up neatly conveyer that fashioned yardage roll carries out the fashioned pyrocondensation packing plant of pyrocondensation and carries out the pile up neatly transportation to the fashioned yardage roll of pyrocondensation, flaw detection device, pyrocondensation packing plant and pile up neatly conveyer are consecutive. The utility model discloses an automation that the flaw detected has reduced intensity of labour, loss and false drop rate, the accuracy that the cloth flaw detected has been improved, automatic winding mechanism, automatic trimmer construct and pyrocondensation packing plant's cooperation, can carry out the rolling to the cloth that has detected, carry out the pyrocondensation shaping to pyrocondensation packing plant automatically after the rolling, have consequently realized automatic fabric cutting, rolling and automatic packing the that a bolt rolling accomplished.
Description
Technical field
This utility model relates to technical field of textile printing, particularly relates to a kind of automatization cloth inspecting machine.
Background technology
In the production of textile printing and dyeing product, cloth cover flaw is one of key factor affecting cloth quality, cloth surface
Flaw inspection is the important step that cloth produces.Thus occur in that cloth inspecting machine, up to the present, cloth inspecting machine on the market is simply used
Carrying out the instrument of transmission cloth, the inspection of Fabric Defect is entirely and is completed by human eye, and this is also big portion in current textile industry
Divide the mode that enterprise uses.Its concrete checkout procedure is as follows: under the conditions of certain lighting, and workman controls turning of cloth
Dynamic, the with the naked eye cloth in the range of scanning inspection platform, the cloth if it find that flaw then stops operating, judge whether flaw can be repaiied
Multiple, repair the most on the spot if can repair, if unrepairable marks in corresponding position, on report, record the flaw simultaneously
Out of Memory or the manual computer that flaw information inputted of defect are saved in excel form generation report, then proceed to cloth
Rotation.During inspection cloth, coroner to be also responsible for connecing cloth, is moved by the yardage roll checked, then changes paper web etc.
Work, automaticity is the lowest.
As can be seen here, the cloth inspecting machine that on Vehicles Collected from Market, textile enterprise uses, automaticity is the lowest, is mainly manifested in:
1) in whole Fabric Defect checkout procedure, cloth inspecting machine has been the effect of transmission cloth, and flaw inspection is also intended to by people
Work eyes are searched；
2) after flaw finds, in addition it is also necessary to coroner is manually by flaw Message Entry System, and the information of typing includes flaw class
Type, position, size etc.；
3), during perching process, it will usually will be that the least batching is stitched together, after a little batching has inspected, inspection be needed
The person of testing goes down from cloth inspection table and comes the place of rolling and manually cut off and keep sample；
4), after a bolt has checked rolling to complete, needing manually to relay paper web is that next rolls up cloth rolling to be tested
Ready；
5), after a bolt has checked rolling to complete, the heap that needs manually to move is on piling.
Summary describes, and traditional artificial flaw detection method labor intensity is high, and loss and false drop rate are high, and are easily subject to
The impact of subjective factors, thus be badly in need of a kind of novelty, quickly, Fabric Defect detection technique that recall rate is high substitute artificial inspection
Test work.
Utility model content
For weak point present in above-mentioned technology, this utility model provides that a kind of labor intensity is low, automaticity
High and Fabric Defect detects accurate automatization cloth inspecting machine.
For achieving the above object, this utility model provides a kind of automatization cloth inspecting machine, carries out Defect Detection including to cloth
Defect Detection device, the best and molding yardage roll is carried out shrink-packaging's device of pyrocondensation molding and to pyrocondensation
The yardage roll of molding carries out the piling conveying arrangement of piling transport, described Defect Detection device, shrink-packaging's device and piling transport
Device is sequentially connected.
Wherein, Defect Detection device includes frame, controls display terminal and cloth carries out the visual defect of Defect Detection
Testing agency；The unreeling structure of lay belt conveyor, drive roll, artificial mending successively are installed in described frame from front to back
Platform, automatic cut-off mechanism and automatic winding mechanism；Cloth is from unreeling structure setting in motion, and the first stepping driven by motor cloth exists
After moving on belt conveyor and sequentially passing through drive roll, artificial mending platform and automatic cut-off mechanism, by automatic winding mechanism to inspection
The cloth surveyed forms yardage roll after carrying out automatic clot；Described visual defect testing agency be positioned at frame cloth surface and
Be connected with the input of PLC, the outfan of described PLC respectively with the first motor, laser pen, image control display terminal and
Automatic cut-off mechanism connects.
Wherein, described piling conveying arrangement includes being connected also with the clamp on turntable for the turntable of piling yardage roll
Desirable walk clamp fork truck and for capturing the yardage roll on shrink-packaging's device piling piling grasping mechanism on a spinstand,
Clamp can carry out 90 degree of rotations on a spinstand；Described piling grasping mechanism includes being positioned at the delivery track above turntable, fortune
Defeated car, multiple mechanical arm and for control multiple mechanical arm lifting elevator；Described transport vehicle is by the second stepping electricity
Machine moves at delivery track, and the top of described mechanical arm is fixedly connected in transport vehicle by elevator；Described second
Step motor drive transport vehicle is moved on delivery track, and is captured by mechanical arm and move after yardage roll to above turntable and code
Buttress is on clamp.
Wherein, what described Defect Detection device also included can supplementing the paper web quantity in automatic winding mechanism is automatic
Putting paper web mechanism, described paper web mechanism of automatically putting is positioned at above automatic winding mechanism；This is automatically put paper web mechanism and is included in placement
The paper web fixture of paper web and multiple baffle plate being from top to bottom arranged in order and be positioned at paper web fixture lower end side limit；Described automatic winding
Mechanism includes two synchronization wheels for carrying yardage roll；Two synchronize wheel between centre position be positioned at paper web fixture just under
Side, one end of each baffle plate is respectively connected with the first driving cylinder, and the other end of each baffle plate is by the first corresponding driving cylinder
Driving after scalable folding and unfolding, and each baffle plate stretch into paper web fixture after paper web be placed on this baffle plate；Last baffle plate leaves
After in paper web fixture, paper web falls to two and synchronizes between wheel；Each first drives cylinder to be all connected with PLC, and PLC controls every
Individual first driving driving cylinder；It is additionally provided with in described automatic winding mechanism and drives two to synchronize wheel to carry out tilting or the of return
Two drive cylinder, and described second drives cylinder to be connected with PLC, and two synchronization wheels by PLC control carrying yardage roll are downward-sloping
Tumble to yardage roll；Tumble rear PLC and control two synchronization wheel returns.
Wherein, described shrink-packaging's device includes that the excircle to yardage roll carries out the first heat-sealing sealing machine of heat sealed package
Structure, both ends of the surface to yardage roll carry out the second heat-sealing enclosed mechanism of heat sealed package and yardage roll carries out the pyrocondensation forming machine of pyrocondensation molding
Structure；Described first heat-sealing enclosed mechanism, between the second heat-sealing enclosed mechanism and pyrocondensation shaping mechanism by belt conveyor phase successively
Even, and tumble after the yardage roll tiltable in automatic winding mechanism to the first heat-sealing enclosed mechanism；Yardage roll is successively in the first heat-sealing
The thermal contractible plastic carrying out end face in carrying out the thermal contractible plastic thin film heat-sealing of excircle, the second pyrocondensation enclosed mechanism in enclosed mechanism is thin
Pyrocondensation molding is carried out in being rolled into pyrocondensation shaping mechanism after film heat-sealing.
Wherein, described Defect Detection device also includes being positioned at the automatic deviation rectifying mechanism below automatic winding mechanism and controlling whole
The tension mechanism of individual device tension force；Be provided with on described automatic deviation rectifying mechanism the deviation post to cloth carry out correction to automatically
The deflection correction sensor of the crimping alignment of rolling-up mechanism；Described tension mechanism is arranged in frame, and is positioned at unreeling structure and active
Between roller, the cloth of described unreeling structure is delivered to drive roll after moving on tension mechanism again.
Wherein, described paper web fixture is also built-in with the infrared inductor for sensing paper web quantity, and this device also wraps
Including warning lamp and buzzer, described infrared inductor is connected with the input of PLC, the outfan of described PLC and warning lamp and
Buzzer connects；Described paper web fixture presents the structure distribution held under big lower end, and the internal diameter of paper web fixture lower end and paper web
External diameter is suitable, and paper web can fall in its lower end；The internal diameter of described paper web fixture upper end more than a paper web external diameter and
External diameter sum less than two paper webs.
Wherein, described first heat-sealing enclosed mechanism includes the first heat-sealing case, the thin film roller being installed in the first heat-sealing case
Group and the first heat-sealing head that thermal contractible plastic thin film is sealed；
Thermal contractible plastic thin film on described thin film set of the rolls is sent at the excircle of yardage roll, and described first heat-sealing head is put
In the surface of the thermal contractible plastic thin film being connected between thin film set of the rolls and yardage roll and it is heated；Described thermal contractible plastic
Thin film is wrapped on the excircle of yardage roll after rolling on belt conveyor with yardage roll after being fixed at the excircle of yardage roll；Institute
State the second heat-sealing enclosed mechanism include the second heat-sealing case and be evenly distributed on before and after the second heat-sealing case on both sides and with yardage roll before
The thermal contractible plastic thin film that latter two end face is suitable；It is equipped with on both sides before and after described second heat-sealing case and is positioned at thermal contractible plastic thin film
Multiple second heat-sealing heads in outside, after described yardage roll is rolled in the second heat-sealing case, the second heat-sealing head of respective side will be to pyrocondensation
Plastic sheeting carries out heating and being covered on the corresponding end face of yardage roll；Described pyrocondensation shaping mechanism include multiple in yi word pattern successively
The high temperature pyrocondensation continuous tunnel furnace of arrangement, yardage roll carries out excircle and end face pyrocondensation molding in passing sequentially through multiple high temperature pyrocondensation continuous tunnel furnace
After, from last high temperature pyrocondensation continuous tunnel furnace out.
Wherein, two far-ends of described delivery track are provided with the left end biography that the left side moving range to waggon is defined
The right-hand member sensor that sensor and the right side moving range to waggon are defined, the centre position of described delivery track is also pacified
It is provided with the zero point sensor that waggon is carried out returns zero point；Described left end sensor, right-hand member sensor and zero point sensor are equal
It is connected with the input of PLC；The outfan of described PLC and the second motor connect；The bottom of each mechanical arm is provided with
Two symmetrical claws that yardage roll tumbles from mechanical arm can be prevented, can open or close and close between two claws
Time enclose the receiving chamber that the external diameter of a yardage roll is suitable；Multiple mechanical arms are yi word pattern distribution along the length of yardage roll；Card
Pawl is provided with the position sensor for sensing yardage roll position, and described position sensor is connected with the input of PLC, and described and
The outfan of PLC is connected with claw and controls opening or closing of its.
The beneficial effects of the utility model are: compared with prior art, automatization's cloth inspecting machine that this utility model provides, tool
Have the advantages that:
1) use Defect Detection device that cloth is detected, if flaw can be repaired, be not the most recorded as flaw, can not repair
The most just record flaw information and store in background manager.This automatization offline inspection Fabric Defect, it is to avoid because of people
For factor cause missing inspection, flase drop phenomenon；Flaw inspection uses average about 15-20 m/min of people's eye examination efficiency, and uses certainly
Dynamicization cloth inspecting machine can reach about 80 ms/min；Substantially increase detection efficiency；
2) by Defect Detection device and the cooperation of shrink-packaging's device, the best cloth can be carried out rolling,
Automatically carry out pyrocondensation molding to shrink-packaging's device after rolling, it is achieved that a bolt rolling complete automatically cut cloth, receipts
Volume and automatically packaging；
3) piling conveying arrangement realizes crawl, the piling automatically of yardage roll and takes away.Make the yardage roll that test package is good no longer
Need manually from cloth inspecting machine, to bring up to piling, can realize automatically capturing yardage roll and carrying out piling；
The thermal contraction plastic 4 of row excircle in 4) improvement of the present utility model, compare traditional perching efficiency aspect and can improve 10
About times.
Accompanying drawing explanation
Fig. 1 is the structural representation of automatization of the present utility model cloth inspecting machine；
Fig. 2 is the structural representation of off-line Defect Detection device in this utility model；
Fig. 3 is the structural representation of visual defect testing agency in this utility model；
Fig. 4 is the structural representation automatically putting paper web mechanism in this utility model；
Fig. 5 is shrink-packaging's apparatus structure schematic diagram in this utility model；
Fig. 6 is piling conveying arrangement structural representation in this utility model；
Fig. 7 is the structure for amplifying schematic diagram in Fig. 6 at A.
Main element symbol description is as follows:
1, Defect Detection device
10, frame 11, visual defect testing agency
12, unreeling structure 13, automatic cut-off mechanism
14, automatic winding mechanism 15, automatic deviation rectifying mechanism
16, tension mechanism 17, laser pen
18, automatically put paper web mechanism 101, image controls display terminal
102, drive roll 103, artificial mending platform
111, light-source structure 112, line-scan digital camera
113, image pick-up card 114, industrial computer
115, background manager 141, synchronization wheel
181, paper web fixture 182, baffle plate
183, first cylinder 1111, face light source are driven
1112, back light
3, piling conveying arrangement
30, turntable 31, clamp
32, fork truck 33, piling grasping mechanism
34, left end sensor 35, right-hand member sensor
331, delivery track 332, transport vehicle
333, mechanical arm 334, elevator
335, the second motor 3331, claw
2, shrink-packaging's device
20, the first heat-sealing enclosed mechanism 21, second seals enclosed mechanism
22, pyrocondensation shaping mechanism 23, thermal contractible plastic thin film
201, the first heat-sealing case 202, thin film set of the rolls
203, the first heat-sealing head 211, second seals case
212, the second heat-sealing head 221, high temperature pyrocondensation continuous tunnel furnace
2021, active roll tube the 2022, first driven roller
2023, the second driven roller
4, PLC 5, cloth
6, yardage roll 7, paper web.
Detailed description of the invention
In order to more clearly state this utility model, below in conjunction with the accompanying drawings this utility model is further described.
Referring to Fig. 1-7, automatization's cloth inspecting machine that this utility model provides, including the flaw that cloth 5 carries out Defect Detection
Defect detects device 1, the best and molding yardage roll 6 is carried out shrink-packaging's device 2 of pyrocondensation molding and to pyrocondensation
The yardage roll of molding carries out the piling conveying arrangement 3 of piling transport, Defect Detection device 1, shrink-packaging's device 2 and piling transport dress
Put 3 to be sequentially connected；
Defect Detection device 1 includes that frame 10, image control display terminal 101 and cloth carries out the vision of Defect Detection
Defect Detection mechanism 11；Be provided with from front to back in frame 10 unreeling structure 12 of lay belt conveyor successively, drive roll 102,
Artificial mending platform 103, automatic cut-off mechanism 13 and automatic winding mechanism 14；Cloth 5 from unreeling structure 12 setting in motion, and first
Motor drives cloth move on belt conveyor and sequentially pass through drive roll 102, artificial mending platform 103 and automatic cutting off table
After structure 13, automatic winding mechanism 14 form yardage roll after the cloth detected being carried out automatic clot；Visual defect testing agency
11 surfaces being positioned at frame 10 cloth and being connected with the input of PLC4, the outfan of PLC4 respectively with the first stepping electricity
Machine, laser pen 17, image control display terminal 101 and automatic cut-off mechanism 13 connects.
Further referring to 6-7, piling conveying arrangement 3 includes the turntable 30 for piling yardage roll and turntable 30
Clamp 31 connect and desirable walk clamp 31 fork truck 32 and for capture the yardage roll on shrink-packaging's device 2 piling rotate
Piling grasping mechanism 33 on platform, clamp 31 can carry out 90 degree of rotations on turntable 30；Piling grasping mechanism 33 includes being positioned at
Delivery track 331, transport vehicle 331, multiple mechanical arm 333 above turntable and be used for controlling the lifting of multiple mechanical arm
The elevator 334 of 333；Transport vehicle is moved at delivery track by the second motor, and the top of mechanical arm is by rising
Fall machine is fixedly connected in transport vehicle；Second motor 335 drives transport vehicle to move on delivery track, and by mechanical arm
Capture and move after yardage roll to above turntable and piling is on clamp.Two far-ends of delivery track 331 are provided with waggon 332
The left end sensor 334 that is defined of left side moving range and the right-hand member that the right side moving range of waggon is defined pass
Sensor 335, the centre position of delivery track 331 is also installed on the zero point sensor that waggon carries out return zero point；Left end
Sensor, right-hand member sensor and zero point sensor are all connected with the input of PLC4；The outfan of PLC and the second motor
335 connect；It is symmetrical that the bottom of each mechanical arm 333 is provided with can prevent yardage roll from tumbling from mechanical arm two
Claw 3331, encloses the receiving chamber that the external diameter of a yardage roll is suitable when can open or close and close between two claws；Many
Individual mechanical arm is yi word pattern distribution along the length of yardage roll；Claw is provided with the position sensor for sensing yardage roll position,
Position sensor is connected with the input of PLC, and the outfan of PLC is connected with claw and controls opening or closing of its.Left end
Sensor and right-hand member sensor can prevent that transport vehicle is abnormal moves out scope, play at each piling during the effect of zero point sensor
Once, transport vehicle will return zero point, initialize, can effectively prevent cumulative error.Yardage roll on shrink-packaging's device rolls down to
Time on the jaw position of mechanical arm, position sensor senses that signal is sent to PLC, PLC and closes with regard to order automatic mechanical arm
Closing, mechanical arm can under the control of PLC all around and move up and down the distance specified, and after calculating, current yardage roll should for PLC
It is placed on where going up of piling, controls mechanical arm and move to, above that position, open mechanical arm, put gently by yardage roll
Under, the claw of mechanical arm guarantees that yardage roll will not tumble from piling.
Further referring to 3, visual defect testing agency 11 includes light-source structure 111 and the cloth providing light source for cloth
Transmission carry out the high-resolution lines array camera 112 of sync pulse jamming, image pick-up card 113, industrial computer 114 and back-stage management
Device 115；The exiting surface of light-source structure 111 is towards the upper surface of cloth and lower surface and is irradiated to uniformly on cloth, linear array phase
Machine 111 is positioned at above cloth and distribution perpendicular with it；Line-scan digital camera 111 is by image pick-up card 112 and industrial computer 114
Input connects, and the outfan of industrial computer 114 is connected with background manager 115, and industrial computer 115 connects alternately with PLC4
Connect；
Industrial computer 115 is built-in with the standard photographs module for storing indefectible cloth photo, by standard photographs and reading
Take the comparison processing module that photo is compared and found out flaw；Image pick-up card and standard photographs module process with comparison respectively
The input of module connects, and the outfan of comparison processing module is connected with background manager, PLC respectively.
Line-scan digital camera is above cloth and vertical with cloth, and the light of light-source structure is beaten equably on cloth；Line-scan digital camera
Being Tong Bu with the conveying of cloth, during cloth transmission, line-scan digital camera is with regard to sync pulse jamming, and when cloth stops, line-scan digital camera stops simultaneously
Shooting；Image pick-up card will carry out the analysis of flaw in the photo acquisition under line-scan digital camera shooting to industrial computer 16；If looking for
After flaw, information just may be output to PLC, is controlled by cloth and stops transmission, then controls laser pen and turn to flaw on cloth
Position, allows coroner can know the position of flaw at once, and judges whether to repair on the spot.If flaw can be repaired, the most not
Being recorded as flaw, unrepairable with regard to record flaw information and stores in background manager.Improvement of the present utility model, adopts
With automatization's offline inspection Fabric Defect, it is to avoid because artificial factor causes missing inspection, flase drop phenomenon；And flaw assay is direct
Send to background manager storage, it is not necessary to need manual entry computer or artificial report list, be greatly improved efficiency.In perching
Time, coroner is first at the standard photographs module memory templates photo of industrial computer, and this template photo is indefectible through confirming
's；Starting perching afterwards, cloth is transmission on drive mechanism, and the contrast processing module that industrial computer runs is the most constantly from figure
As the catalogue that capture card is specified reads photo and template photo comparison, search flaw, and judge flaw type.When finding one
After flaw, control automatically to stop when stepping mechanism is transferred in face of coroner by cloth by PLC, allow laser pen forward flaw position to
Put and open light, allowing coroner can know the position of flaw at once, and judge whether to repair on the spot.If flaw can be repaiied
Multiple, software system is not the most recorded as flaw, unrepairable just record flaw information.Can separate according to flaw classification of type, scoring
Grade A/B/C, then produces bar code according to corresponding flaw, bar code is attached on cloth.Flaw assay is stored automatically in
In background manager, it is not necessary to need manual entry computer or artificial report list, be greatly improved efficiency.And coroner or management
Personnel can recall at any time, and prints.Light-source structure 111 includes the back light being irradiated the lower surface of cloth
1111 and multiple face light sources 1112 of being irradiated of upper surface to cloth.
In the present embodiment, the survey that the side of automatic cut-off mechanism 13 is installed on for accurately calculating cloth drive length is long
Encoder (not shown), surveys long codes device and is connected with the input of PLC4；Survey long codes device cloth running length is detected,
If detecting one across whole cloth width and length > the big flaw of 1cm, this flaw signal detected is sent to
PLC, is controlled automatic cut-off mechanism by PLC and performs to cut cloth at this flaw location and keep sample action.
Further referring to Fig. 4, Defect Detection device 1 also includes to carry out the paper web quantity in automatic winding mechanism 14
That supplements puts paper web mechanism 18 automatically, automatically puts paper web mechanism 18 and is positioned at above automatic winding mechanism 14；This puts Paper tube machine automatically
Structure 18 is included in be placed the paper web fixture 181 of paper web and multiple are from top to bottom arranged in order and are positioned at paper web fixture lower end side limit
Baffle plate 182；Automatic winding mechanism 14 includes two synchronization wheels 141 for carrying yardage roll；Two centres synchronized between wheel 141
Position is positioned at the underface of paper web fixture 181, and one end of each baffle plate 182 is respectively connected with the first driving cylinder 183, each baffle plate
The other end of 182 is by scalable folding and unfolding after the driving of the first corresponding driving cylinder 183, and each baffle plate stretches into paper web fixture
Rear paper web is placed on this baffle plate；After last baffle plate leaves in paper web fixture, paper web falls to two and synchronizes between wheel；Each
First drives cylinder to be all connected with PLC, and PLC controls each first driving driving cylinder；It is additionally provided with in automatic winding mechanism
Driving two to synchronize wheel to carry out tilting or the second driving cylinder of return, second drives cylinder to be connected with PLC, and by PLC control
Two synchronization wheels of carrying yardage roll slope down to yardage roll and tumble；Tumble rear PLC and control two synchronization wheel returns.Baffle plate in this figure
Quantity be three, realize automatic paper-changing cylinder by three baffle plate folding and unfoldings successively；If topmost a baffle plate stretches into paper web fixture
After Nei, all of paper web is all placed on paper web fixture upper end can not enter lower end；When middle baffle plate stretches into, a gear topmost
Plate bounces back, then this paper web drops on the baffle plate of centre；Last baffle plate, then by middle baffle plate retraction, now paper web is just
Automatically fall on last baffle plate；After last baffle plate bounces back, this paper web will automatically fall into two and synchronize in wheel
Between position.Not continuing in this case and be confined to the quantity of baffle plate, at least two baffle plates, optimal number is three.
In the present embodiment, paper web fixture 181 is also built-in with the infrared inductor for sensing paper web quantity, and this dress
Putting and also include warning lamp and buzzer, infrared inductor is connected with the input of PLC, the outfan of PLC and warning lamp and honeybee
Ring device connects；Paper web fixture presents the structure distribution held under big lower end, and the external diameter phase of the internal diameter of paper web fixture lower end and paper web
Adaptation, and paper web can fall in its lower end；The internal diameter of paper web fixture upper end is more than the external diameter of a paper web and less than two paper
The external diameter sum of cylinder.When the quantity of paper web middle in paper web fixture is less than three, infrared inductor 17 senses this signal, concurrently
Give PLC15, warning lamp 18 and buzzer 19 send alarm, remind and manually add paper web.Certainly, this case is not limited to police
Report mode, as long as can realize reminding the embodiment manually adding paper web, belongs to the simple deformation to this case or conversion, falls into this
In the protection domain of case.
In this embodiment, Defect Detection device 1 also includes the automatic deviation rectifying mechanism 15 being positioned at below automatic winding mechanism 14
With the tension mechanism 16 controlling whole device tension force；It is provided with the deviation post to cloth on automatic deviation rectifying mechanism 21 to rectify a deviation
To the deflection correction sensor alignd with the crimping of automatic winding mechanism；Tension mechanism 16 is arranged in frame, and is positioned at unreeling structure
Between 12 and drive roll 102, the cloth of unreeling structure 12 is delivered to drive roll after moving on tension mechanism again.Automatic correcting machine
Structure can realize the alignment on curling cloth, and tension mechanism can control the tension force of whole fabric inspecting system, can allow cloth be in 0 tension force or
The least tension state, can be automatically adjusted.Can image control show on display terminal Fabric Defect feature, classify, marking shows
Show, parameter arranges adjustment, display system running status, speed etc..Automatic cut-off mechanism at the flaw of detection cloth is mainly
During unrepairable flaw, this cloth is cut off.
Further referring to Fig. 5, shrink-packaging's device 2 includes that the excircle to yardage roll carries out the first heat-sealing of heat sealed package
Enclosed mechanism 20, both ends of the surface to yardage roll carry out the second heat-sealing enclosed mechanism 21 of heat sealed package and yardage roll carries out pyrocondensation molding
Pyrocondensation shaping mechanism 22；First heat-sealing enclosed mechanism 20, second seals and passes through between enclosed mechanism 21 and pyrocondensation shaping mechanism 22
Belt conveyor is sequentially connected, and tumbles after the yardage roll tiltable in automatic winding mechanism 14 to the first heat-sealing enclosed mechanism 20；
Yardage roll carry out in the first heat-sealing enclosed mechanism successively the thermal contractible plastic thin film 23 of excircle seal, the second pyrocondensation enclosed mechanism 21
Pyrocondensation molding is carried out in being rolled into pyrocondensation shaping mechanism 22 after inside carrying out the thermal contractible plastic thin film heat-sealing of end face.
First heat-sealing enclosed mechanism 20 includes the first heat-sealing case 201, the thin film set of the rolls being installed in the first heat-sealing case 201
202 and the first heat-sealing head 203 that thermal contractible plastic thin film is sealed；
Thermal contractible plastic thin film on thin film set of the rolls 202 is sent at the excircle of yardage roll, and the first heat-sealing head 203 is placed in
The surface of the thermal contractible plastic thin film being connected between thin film set of the rolls 202 and yardage roll and it is heated；Thermal contractible plastic is thin
Film is wrapped on the excircle of yardage roll after rolling on belt conveyor with yardage roll after being fixed at the excircle of yardage roll；Second
Heat-sealing enclosed mechanism 21 include the second heat-sealing case 211 and be evenly distributed on the second heat-sealing case 211 before and after on both sides and with yardage roll
The thermal contractible plastic thin film that former and later two end faces are suitable；It is equipped with on both sides before and after second heat-sealing case 211 that to be positioned at thermal contractible plastic thin
Multiple second heat-sealing heads 212 outside film, after yardage roll is rolled in the second heat-sealing case, the second heat-sealing head of respective side will be to pyrocondensation
Plastic sheeting carries out heating and being covered on the corresponding end face of yardage roll；Pyrocondensation shaping mechanism 23 includes multiple arranging successively in yi word pattern
The high temperature pyrocondensation continuous tunnel furnace 231 of row, yardage roll carries out excircle and end face pyrocondensation in passing sequentially through multiple high temperature pyrocondensation continuous tunnel furnace 231
After molding, from last high temperature pyrocondensation continuous tunnel furnace out.By the first heat-sealing enclosed mechanism to yardage roll in shrink-packaging's device
Excircle carries out the heat-sealing of thermal contractible plastic thin film, and after excircle seals, yardage roll continues to be rolled in the second heat-sealing enclosed mechanism
Carry out the heat-sealing of the thermal contractible plastic thin film of two end faces of yardage roll；The yardage roll that excircle and both ends of the surface soaking are honored as a queen is rolled into pyrocondensation
Carrying out pyrocondensation molding in shaping mechanism, get final product shaping finished product after completing, finished product is directly delivered to subsequent processing by delivery track.
The improvement of said structure, it is achieved that the automatization shrink-packaging of this yardage roll and conveying, reduces labor intensity, and provides packaging
Speed and packaging yields.
This utility model additionally provides a kind of automatization cloth inspecting machine, and its operation principle is: line-scan digital camera is same with cloth action
Walk, and cloth during transmission is shot by line-scan digital camera；By image pick-up card, the photo acquisition photographed is got off concurrently
Compare with flawless template photo in delivering to industrial computer；If analyzing indefectible, then continue shooting；If point
It is precipitated with flaw, then judges this flaw type；Automatically stop when being transferred in face of coroner by cloth by control PLC, allow sharp
Light pen forwards flaw location to and opens light, allows coroner know the position of flaw at once, and judges whether to repair on the spot；As
Really flaw can be repaired, and system is not the most recorded as flaw, unrepairable just record flaw information；And in the flaw information that will detect
Reach in background manager；Length and the width of flaw are measured, if detecting one across whole by surveying long codes device
Individual cloth width and length > the big flaw of 1cm, this flaw signal detected is sent to PLC, PLC controls to automatically cut off
Mechanism performs to cut cloth at this flaw location and keeps sample action；If flaw being detected not less than when needing to cut standard that cloth keeps sample；Right
The best cloth is wound forming yardage roll；Yardage roll is carried out pyrocondensation molding；The yardage roll of pyrocondensation molding is carried out
Piling transports.
Automatization's cloth inspecting machine that utility model provides, has the advantages that
1) use Defect Detection device that cloth is detected, and the drive coordination of line-scan digital camera and cloth is carried out, if
Cloth transmission, line-scan digital camera shoots；If cloth stops, then line-scan digital camera just stops shooting；If detecting and looking for
After flaw, information just may be output to PLC, is controlled by stepping mechanism and stops transmission by cloth, then control laser pen and turn to cloth
On, the position of flaw, allows coroner can know the position of flaw at once, and judges whether to repair on the spot.If flaw can
Repairing, be not the most recorded as flaw, unrepairable with regard to record flaw information and stores in background manager.This automatization
Offline inspection Fabric Defect, it is to avoid because artificial factor causes missing inspection, flase drop phenomenon；Flaw inspection uses people's eye examination efficiency to put down
The most about 15-20 m/min, and use automatization's cloth inspecting machine can reach about 80 ms/min；Substantially increase detection efficiency；
2) flaw assay is sent directly to background manager storage, it is not necessary to needs manual entry computer or manually writes
Report, is greatly improved efficiency；
3) by automatic winding mechanism, automatic trimming mechanism and the cooperation of shrink-packaging's device, can be to the best
Cloth carries out rolling, automatically carries out pyrocondensation molding to shrink-packaging's device, it is achieved that a bolt rolling completes after rolling
Automatically cut cloth, rolling and automatically pack；
4), when needing to change paper web, paper web interlocks in the lower end entering paper web fixture, by multiple baffle plates the most successively
Folding and unfolding realizes automatically putting paper web, and after last baffle plate leaves in paper web fixture, paper web falls to two and synchronizes between wheel, the completeest
Become the replacing of this paper web, by automatically putting paper web mechanism and the cooperation of automatic winding mechanism, it is achieved paper web is on paper web fixture
Automatically fall on two centre positions synchronizing wheel；This utility model achieves changes paper web automatically, it is no longer necessary to manually change
Volume, improves the efficiency changing paper web, and then improves perching efficiency；
5) by turntable, fork truck and the cooperation of piling grasping mechanism, it is achieved automatically the capturing of yardage roll, piling and take away.
The yardage roll making test package good is no longer necessary to manually bring up to piling from cloth inspecting machine, can realize automatically capturing yardage roll and carrying out
Piling.
6) improvement of the present utility model, compares traditional perching efficiency aspect and can improve about 10 times.
Only several specific embodiments of the present utility model disclosed above, but this utility model is not limited to this,
The changes that any person skilled in the art can think of all should fall into protection domain of the present utility model.
Claims (10)
1. automatization's cloth inspecting machine, it is characterised in that include cloth carrying out the Defect Detection device of Defect Detection, to
Good and molding the yardage roll of detection carries out shrink-packaging's device of pyrocondensation molding and the yardage roll of pyrocondensation molding is carried out piling fortune
Defeated piling conveying arrangement, described Defect Detection device, shrink-packaging's device and piling conveying arrangement are sequentially connected.
Automatization the most according to claim 1 cloth inspecting machine, it is characterised in that described Defect Detection device includes frame, control
Display terminal processed and cloth is carried out the visual defect testing agency of Defect Detection；It is provided with from front to back successively in described frame
The unreeling structure of lay belt conveyor, drive roll, artificial mending platform, automatic cut-off mechanism and automatic winding mechanism；Cloth is from putting
Roll up mechanism's setting in motion, and the first stepping driven by motor cloth moves on belt conveyor and sequentially passes through drive roll, manually repaiies
After cloth platform and automatic cut-off mechanism, the automatic winding mechanism cloth to having detected form yardage roll after carrying out automatic clot；Described
Visual defect testing agency is positioned at the surface of frame cloth and is connected with the input of PLC, and the outfan of described PLC is respectively
Control display terminal with the first motor, laser pen, image and automatic cut-off mechanism is connected.
Automatization the most according to claim 1 cloth inspecting machine, it is characterised in that described piling conveying arrangement includes for piling
The turntable of yardage roll be connected with the clamp on turntable and desirable walk clamp fork truck and for capturing on shrink-packaging's device
Yardage roll piling piling grasping mechanism on a spinstand, clamp can carry out 90 degree of rotations on a spinstand；Described piling captures
Mechanism includes being positioned at the delivery track above turntable, transport vehicle, multiple mechanical arm and for controlling multiple mechanical arm liter
The elevator of fall；Described transport vehicle is moved at delivery track by the second motor, and the top of described mechanical arm leads to
Cross elevator to be fixedly connected in transport vehicle；Described second step motor drive transport vehicle is moved on delivery track, and by machine
Tool arm captures and moves after yardage roll to above turntable and piling is on clamp.
Automatization the most according to claim 2 cloth inspecting machine, it is characterised in that described visual defect testing agency includes for cloth
The transmission providing the light-source structure of light source and cloth carries out the high-resolution lines array camera of sync pulse jamming, image pick-up card, work
Industry computer and background manager；The exiting surface of described light-source structure towards the upper surface of cloth and lower surface and is irradiated to uniformly
On cloth, described line-scan digital camera is positioned at above cloth and distribution perpendicular with it；Described line-scan digital camera by image pick-up card with
The input of industrial computer connects, and the outfan of described industrial computer is connected with background manager, and industrial computer is mutual with PLC
Connect；Described industrial computer is built-in with the standard photographs module for storing indefectible cloth photo, by standard photographs and reading
Photo is compared and finds out the comparison processing module of flaw；Described image pick-up card and standard photographs module respectively with comparison at
The input of reason module connects, and the outfan of described comparison processing module is connected with background manager, PLC respectively.
Automatization the most according to claim 2 cloth inspecting machine, it is characterised in that described Defect Detection device also includes can be to certainly
What the paper web quantity on dynamic rolling-up mechanism carried out supplementing puts paper web mechanism automatically, and described paper web mechanism of automatically putting is positioned at automatic winding
Above mechanism；This is automatically put paper web mechanism and is included in and places the paper web fixture of paper web and multiple are from top to bottom arranged in order and are positioned at
The baffle plate on paper web fixture lower end side limit；Described automatic winding mechanism includes two synchronization wheels for carrying yardage roll；Two synchronizations
Centre position between wheel is positioned at the underface of paper web fixture, and one end of each baffle plate is respectively connected with the first driving cylinder, each
The other end of baffle plate is by scalable folding and unfolding after the driving of the first corresponding driving cylinder, and after each baffle plate stretches into paper web fixture
Paper web is placed on this baffle plate；After last baffle plate leaves in paper web fixture, paper web falls to two and synchronizes between wheel；Each
One drives cylinder to be all connected with PLC, and PLC controls each first driving driving cylinder；Also set in described automatic winding mechanism
Having and drive two synchronization wheels to carry out tilting or the second driving cylinder of return, described second drives cylinder to be connected with PLC, and by
Two synchronization wheels of PLC control carrying yardage roll slope down to yardage roll and tumble；Tumble rear PLC and control two synchronization wheel returns.
Automatization the most according to claim 1 cloth inspecting machine, it is characterised in that described shrink-packaging's device includes yardage roll
Excircle carries out the first heat-sealing enclosed mechanism of heat sealed package, the both ends of the surface to yardage roll carry out the second of heat sealed package and seal sealing
Mechanism and yardage roll carry out the pyrocondensation shaping mechanism of pyrocondensation molding；Described first heat-sealing enclosed mechanism, second heat-sealing enclosed mechanism and
It is sequentially connected by belt conveyor between pyrocondensation shaping mechanism, and tumbles to first after the yardage roll tiltable in automatic winding mechanism
In heat-sealing enclosed mechanism；Yardage roll successively first heat-sealing enclosed mechanism in carry out excircle thermal contractible plastic thin film heat-sealing, second
Pyrocondensation molding is carried out in being rolled into pyrocondensation shaping mechanism after carrying out the thermal contractible plastic thin film heat-sealing of end face in pyrocondensation enclosed mechanism.
Automatization the most according to claim 5 cloth inspecting machine, it is characterised in that described Defect Detection device also includes being positioned at certainly
Automatic deviation rectifying mechanism below dynamic rolling-up mechanism and the tension mechanism of the whole device tension force of control；Set on described automatic deviation rectifying mechanism
It is equipped with the deviation post to cloth and carries out correction to the deflection correction sensor alignd with the crimping of automatic winding mechanism；Described tensioner
Structure is arranged in frame, and between unreeling structure and drive roll, the cloth of described unreeling structure moves on tension mechanism
After be delivered to drive roll again.
Automatization the most according to claim 5 cloth inspecting machine, it is characterised in that described paper web fixture is also built-in with for sensing
The infrared inductor of paper web quantity, and this device also includes warning lamp and buzzer, described infrared inductor is defeated with PLC's
Entering end to connect, the outfan of described PLC is connected with warning lamp and buzzer；Described paper web fixture presents the structure held under big lower end
Distribution, and the internal diameter of paper web fixture lower end is suitable with the external diameter of paper web, and paper web can fall in its lower end；Described platen bracket
The internal diameter external diameter more than a paper web of tool upper end and the external diameter sum less than two paper webs.
Automatization the most according to claim 6 cloth inspecting machine, it is characterised in that described first heat-sealing enclosed mechanism includes first
Heat-sealing case, the thin film set of the rolls being installed in the first heat-sealing case and the first heat-sealing head that thermal contractible plastic thin film is sealed；
Thermal contractible plastic thin film on described thin film set of the rolls is sent at the excircle of yardage roll, and described first heat-sealing head is placed in even
The surface of the thermal contractible plastic thin film being connected between thin film set of the rolls and yardage roll and it is heated；Described thermal contractible plastic thin film
It is wrapped on the excircle of yardage roll after rolling on belt conveyor with yardage roll after being fixed at the excircle of yardage roll；Described
Two heat-sealing enclosed mechanisms include the second heat-sealing case and be evenly distributed on before and after the second heat-sealing case on both sides and with yardage roll before and after two
The thermal contractible plastic thin film that individual end face is suitable；It is equipped with on both sides before and after described second heat-sealing case and is positioned at thermal contractible plastic film outside
Multiple second heat-sealing heads, after described yardage roll is rolled in the second heat-sealing case, the second heat-sealing head of respective side will be to thermal contractible plastic
Thin film carries out heating and being covered on the corresponding end face of yardage roll；Described pyrocondensation shaping mechanism includes multiple being arranged in order in yi word pattern
High temperature pyrocondensation continuous tunnel furnace, after yardage roll carries out excircle and end face pyrocondensation molding in passing sequentially through multiple high temperature pyrocondensation continuous tunnel furnace,
From last high temperature pyrocondensation continuous tunnel furnace out.
Automatization the most according to claim 3 cloth inspecting machine, it is characterised in that two far-ends of described delivery track are provided with
The left end sensor that is defined the left side moving range of waggon and the right side moving range to waggon are defined
Right-hand member sensor, the centre position of described delivery track is also installed on the zero point sensor that waggon carries out return zero point；
Described left end sensor, right-hand member sensor and zero point sensor are all connected with the input of PLC；The outfan of described PLC and
Two stepping motor connects；The bottom of each mechanical arm is provided with two symmetries that can prevent yardage roll from tumbling from mechanical arm and divides
The claw of cloth, encloses the receiving chamber that the external diameter of a yardage roll is suitable when can open or close and close between two claws；Many
Individual mechanical arm is yi word pattern distribution along the length of yardage roll；Claw is provided with the position sensor for sensing yardage roll position,
Described position sensor is connected with the input of PLC, and the outfan of described PLC is connected with claw and controls opening or closing of its
Close.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620020537.9U CN205633256U (en) | 2016-01-11 | 2016-01-11 | Automatic change cloth inspection machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620020537.9U CN205633256U (en) | 2016-01-11 | 2016-01-11 | Automatic change cloth inspection machine |
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| CN205633256U true CN205633256U (en) | 2016-10-12 |
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| CN107458891A (en) * | 2017-09-20 | 2017-12-12 | 四川大学 | A kind of coiled material packs loading apparatus automatically |
| CN107572269A (en) * | 2017-09-20 | 2018-01-12 | 四川大学 | A kind of coiled material automatic loading device and its automatic loading technique |
| WO2018072566A1 (en) * | 2016-10-17 | 2018-04-26 | 江苏澳盛复合材料科技有限公司 | Automated carbon fiber production line |
| CN108729011A (en) * | 2018-05-16 | 2018-11-02 | 东华大学 | For automatic assembly line to the system for rapidly identifying and method of garment piece fabric positive and negative |
| CN109625743A (en) * | 2019-01-25 | 2019-04-16 | 北京春溢通物流有限公司 | One kind being layered transportation system for container in large-scale logistics warehouse |
| CN110670331A (en) * | 2019-11-19 | 2020-01-10 | 绍兴柯桥浙工大创新研究院发展有限公司 | Fabric perching equipment and process |
| CN110712795A (en) * | 2019-09-28 | 2020-01-21 | 杭州晨宇布业织造有限公司 | Yardage roll baling line and yardage roll packagine machine thereof |
| CN111788066A (en) * | 2018-07-08 | 2020-10-16 | 洛希亚有限公司 | Apparatus and method for managing defects in web material on a converting line |
| CN113030099A (en) * | 2021-02-26 | 2021-06-25 | 播种者工业智能科技(苏州)有限公司 | Multi-mode cloth flaw detection equipment |
| CN113602559A (en) * | 2021-08-13 | 2021-11-05 | 肇庆市鼎晟纺织染整有限公司 | Cloth inspection and packaging integrated conveying system |
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| WO2018072566A1 (en) * | 2016-10-17 | 2018-04-26 | 江苏澳盛复合材料科技有限公司 | Automated carbon fiber production line |
| CN107192634A (en) * | 2017-05-22 | 2017-09-22 | 绍兴众舟科技有限公司 | A kind of fabric surface density assay method and fabric surface density measurement system |
| CN107458891A (en) * | 2017-09-20 | 2017-12-12 | 四川大学 | A kind of coiled material packs loading apparatus automatically |
| CN107572269A (en) * | 2017-09-20 | 2018-01-12 | 四川大学 | A kind of coiled material automatic loading device and its automatic loading technique |
| CN108729011A (en) * | 2018-05-16 | 2018-11-02 | 东华大学 | For automatic assembly line to the system for rapidly identifying and method of garment piece fabric positive and negative |
| CN111788066A (en) * | 2018-07-08 | 2020-10-16 | 洛希亚有限公司 | Apparatus and method for managing defects in web material on a converting line |
| CN109625743A (en) * | 2019-01-25 | 2019-04-16 | 北京春溢通物流有限公司 | One kind being layered transportation system for container in large-scale logistics warehouse |
| CN110712795A (en) * | 2019-09-28 | 2020-01-21 | 杭州晨宇布业织造有限公司 | Yardage roll baling line and yardage roll packagine machine thereof |
| CN110712795B (en) * | 2019-09-28 | 2021-07-13 | 杭州晨宇布业织造有限公司 | Yardage roll baling line and yardage roll packagine machine thereof |
| CN110670331A (en) * | 2019-11-19 | 2020-01-10 | 绍兴柯桥浙工大创新研究院发展有限公司 | Fabric perching equipment and process |
| CN110670331B (en) * | 2019-11-19 | 2022-03-22 | 绍兴柯桥浙工大创新研究院发展有限公司 | Fabric perching equipment |
| CN113030099A (en) * | 2021-02-26 | 2021-06-25 | 播种者工业智能科技(苏州)有限公司 | Multi-mode cloth flaw detection equipment |
| CN113602559A (en) * | 2021-08-13 | 2021-11-05 | 肇庆市鼎晟纺织染整有限公司 | Cloth inspection and packaging integrated conveying system |
| WO2023227040A1 (en) * | 2022-05-25 | 2023-11-30 | 人工智能设计研究所有限公司 | Textile defect detection system |
| CN116354105A (en) * | 2023-06-02 | 2023-06-30 | 泰州市硕合电器有限公司 | Transportation equipment for dust collector parts |
| CN116354105B (en) * | 2023-06-02 | 2023-08-15 | 泰州市硕合电器有限公司 | Transportation equipment for dust collector parts |
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| C14 | Grant of patent or utility model | ||
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| CP03 | Change of name, title or address | ||
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Address after: Room 101, Building 5, No. 23, Dalang Xinbao Second Street, Dalang Town, Dongguan City, Guangdong Province, 523770 Patentee after: Guangdong Maxtai New Materials Co.,Ltd. Country or region after: China Address before: 518000, 13th floor, 1302, Building 1, Taijiale Technology Industrial Park, Tongguan Road, Tianliao Community, Gongming Street, Guangming New District, Shenzhen, Guangdong Province Patentee before: Shenzhen Maxwell Co.,Ltd. Country or region before: China |