CN205615612U - Automatic control system of mechanism is reprinted to assembly engine tray - Google Patents
Automatic control system of mechanism is reprinted to assembly engine tray Download PDFInfo
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- CN205615612U CN205615612U CN201620279862.7U CN201620279862U CN205615612U CN 205615612 U CN205615612 U CN 205615612U CN 201620279862 U CN201620279862 U CN 201620279862U CN 205615612 U CN205615612 U CN 205615612U
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Abstract
The utility model relates to an automatic control system of mechanism is reprinted to assembly engine tray, include the balladeur train that moves the operation on linear slideway, the balladeur train includes that the subtotal of dividing a word with a hyphen at the end of a line that lies in on the linear slideway lies in the lifting unit branch of linear slideway below, the balladeur train motor of dividing a word with a hyphen at the end of a line is installed to the part of dividing a word with a hyphen at the end of a line, and linear slideway one side fixed mounting is close to to the part of dividing a word with a hyphen at the end of a line has number piece of sending out, installs the detection switch in the track outside of linear slideway direction of advance, lifting unit divides fixed mounting to have the location cylinder, installs the detection switch on the cylinder of location, install balladeur train elevator motor in the part of dividing a word with a hyphen at the end of a line, balladeur train elevator motor actuating shaft connection lead screw, the lifting unit branch is connected to the lead screw, has number piece of sending out on the lead screw, sends out number piece side installation and measuring switch. The utility model discloses an advantage: the system is reliable and stable, and the fault rate is low, and the tray is reprinted steadily, equipment operation and trouble are whole keeps watch on, has greatly improved the controllability of equipment, be of value to monitoring cost, the engine tray is changed simply, reduces maintenance time.
Description
Technical field
This utility model belongs to conveyer and controls technical field, the automatic control system of a kind of engine tray transferring mechanism.
Background technology
In existing auto assembly line, body of a motor car is through storage line, inner trimming line, chassis line, completes the conveying equipment of line and some auxiliary wire body to complete the total coating process of vehicle body, during carrying vehicle body at this, electromotor pipeline is an important ring.Hyundai Motor manufacture and assembling have that productive temp is fast, automaticity is high, equipment starts the features such as rate foot, and traditional engine components use electric block lifting directly to transport to the mode producing station, there is potential safety hazard, poor stability, does not meets automobile production Flexible Equipment, automatization, efficient activity requirement.And existing engine tray transferring mechanism automaticity is not enough, also rely on manual control.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of automatic control system that can reach conveniently to carry out the engine tray transferring mechanism that engine technology installs purpose, engine tray reprinting is steady, safe and reliable to operation, equipment interoperability is higher.
The technical scheme provided according to this utility model, the automatic control system of described general assembly engine tray transferring mechanism, it is included on linear slide rail the balladeur train of mobile operation, linear slide rail is by upright supports, and described balladeur train includes that be positioned on linear slide rail divides a word with a hyphen at the end of a line part and be positioned at the lifting part below linear slide rail；Described part of dividing a word with a hyphen at the end of a line has balladeur train and divides a word with a hyphen at the end of a line motor, part of dividing a word with a hyphen at the end of a line is installed with switch detection of dividing a word with a hyphen at the end of a line and sends out number block near linear slide rail side, is sequentially installed with outside the track of linear slide rail direction of advance: balladeur train backs to bit switch, balladeur train retreats speed reducing switch, balladeur train advance speed reducing switch, balladeur train proceed to bit switch；Also having balladeur train lifting motor in described part of dividing a word with a hyphen at the end of a line, balladeur train lifting motor drive shaft is connected with the screw mandrel moved up and down by gear-box, and screw mandrel lower end connects described lifting part；Screw mandrel is provided with direction switch detection and sends out number block, direction switch detection is sent out number block side and is installed switch bracket, described switch bracket is divided a word with a hyphen at the end of a line in part described in being fixed on, and support is installed the most successively: speed reducing switch on location switch, balladeur train on location switch, balladeur train upper limit position switch, balladeur train under speed reducing switch, balladeur train under balladeur train；
With positioning cylinder in described lifting part, positioning cylinder is controlled by electromagnetic valve, positioning cylinder is provided with location proceed to bit switch, location back to bit switch；By the alignment pin carrying engine tray of level on described positioning cylinder inside lifting part, engine tray is movably arranged on engine tray base；It is respectively arranged below with conveying roller bed and mobile dolly group at balladeur train；
Described balladeur train divides a word with a hyphen at the end of a line that motor, balladeur train back to bit switch, balladeur train retreats speed reducing switch, balladeur train advance speed reducing switch, balladeur train proceed to bit switch, electromagnetic valve, location proceed to bit switch, location is backed under bit switch, balladeur train lifting motor, balladeur train under speed reducing switch, balladeur train on location switch, balladeur train upper limit position switch, balladeur train speed reducing switch on location switch, balladeur train and is all articulated in bus by remote input, output module, connects main control PLC by bus.
Concrete, described in part of dividing a word with a hyphen at the end of a line the most also with promoting protection cylinder, promote protection cylinder piston rod lower end and connect described lifting part.
End, described linear slide rail both sides is provided with the dead shelves of machinery.
This utility model compared with prior art, has the advantage that
(1) system stability is reliable, failure rate is low, and pallet is reprinted steadily；
(2) equipment operation and fault whole process monitor, greatly improve the controllability of equipment；
(3) being of value to control cost, engine tray is changed simple, reduces maintenance time.
Accompanying drawing explanation
Fig. 1 is side view of the present utility model.
Fig. 2 is front view of the present utility model.
Detailed description of the invention
Below in conjunction with concrete drawings and Examples, the utility model is described in further detail.
Such as Fig. 1, shown in 2, this utility model mainly includes linear slide rail 1, column 2, engine tray base 3, positioning cylinder 4, engine tray 5, balladeur train 6, screw mandrel 7, balladeur train lifting motor 8, balladeur train is divided a word with a hyphen at the end of a line motor 9, location backs to bit switch 10, location proceeds to bit switch 11, conveying roller bed 12, mobile dolly group 13, the dead shelves 14 of machinery, balladeur train proceeds to bit switch 15, balladeur train advance speed reducing switch 16, balladeur train retreats speed reducing switch 17, balladeur train backs to bit switch 18, speed reducing switch 19 on balladeur train, location switch 20 on balladeur train, balladeur train upper limit position switch 21, location switch 22 under balladeur train, speed reducing switch 23 under balladeur train, number block 24 is sent out in direction switch detection, promote protection cylinder 25 and the parts such as number block 26 are sent out in switch detection of dividing a word with a hyphen at the end of a line.
Linear slide rail 1 is supported by column 2, and balladeur train 6 is mobile on linear slide rail 1 to be run.Described balladeur train 6 includes that be positioned on linear slide rail 1 divides a word with a hyphen at the end of a line part and be positioned at the lifting part below linear slide rail 1.
Described part of dividing a word with a hyphen at the end of a line is provided with balladeur train and divides a word with a hyphen at the end of a line motor 9, part of dividing a word with a hyphen at the end of a line is installed with switch detection of dividing a word with a hyphen at the end of a line and sends out number block 26 near linear slide rail 1 side, is sequentially installed with outside the track of linear slide rail 1 direction of advance: balladeur train backs to bit switch 18, balladeur train retreats speed reducing switch 17, balladeur train advance speed reducing switch 16, balladeur train proceed to bit switch 15.
Described lifting part is installed with positioning cylinder 4, and positioning cylinder 4 is controlled by electromagnetic valve, positioning cylinder 4 is provided with location proceed to bit switch 11, location back to bit switch 10；By the alignment pin carrying engine tray 5 of level on described positioning cylinder 4 inside lifting part, engine tray 5 is movably arranged on engine tray base 3；It is respectively arranged below with conveying roller bed 12 and mobile dolly group 13 at balladeur train 6.
Described part upper fixed installation balladeur train lifting motor 8 of dividing a word with a hyphen at the end of a line, balladeur train lifting motor 8 drive shaft is connected with the screw mandrel 7 moved up and down by gear-box, and screw mandrel 7 lower end connects described lifting part；Screw mandrel 7 is provided with direction switch detection and sends out number block 24, direction switch detection is sent out number block 24 side and is installed switch bracket, described switch bracket is divided a word with a hyphen at the end of a line in part described in being fixed on, and support is installed the most successively: speed reducing switch 19 on location switch 20, balladeur train on location switch 22, balladeur train upper limit position switch 21, balladeur train under speed reducing switch 23, balladeur train under balladeur train.
Described balladeur train divides a word with a hyphen at the end of a line that motor 9, balladeur train back to bit switch 18, balladeur train retreats speed reducing switch 17, balladeur train advance speed reducing switch 16, balladeur train proceed to bit switch 15, electromagnetic valve, location proceed to bit switch 11, location is backed under bit switch 10, balladeur train lifting motor 8, balladeur train under speed reducing switch 23, balladeur train on location switch 22, balladeur train upper limit position switch 21, balladeur train speed reducing switch 19 on location switch 20, balladeur train and is all articulated in bus by remote input, output module, connects main control PLC by bus.
Described part of dividing a word with a hyphen at the end of a line is also equipped with promoting protection cylinder 25, promotes protection cylinder 25 piston-rod lower end and connects described lifting part, for the protection of elevating mechanism.
As shown in Figure 1, balladeur train 6 is moved in linear slide rail 1 by road wheel, positioning cylinder 4 uses screw connection manner with the lifting part of balladeur train 6, it is provided with on positioning cylinder 4 that location proceeds to bit switch 11, location backs to bit switch 10 and detects cylinder action, described advance, backing to bit switch and use proximity switch to access remote I/O station, remote I/O station exchanges through fieldbus and main control PLC process data.Carrying engine tray 5 inside lifting part, in loading chute, engine tray base 3 disengages automatically with the engine tray 5 of top movable.
As shown in Figure 2, the lifting part of balladeur train 6 moves up and down with screw mandrel 7, direction switch detection is installed in screw mandrel 7 side and sends out number block 24, send out and switch bracket is installed near number block, support is sequentially installed with under balladeur train under speed reducing switch 23, balladeur train on location switch 22, balladeur train upper limit position switch 21, balladeur train speed reducing switch 19 on location switch 20, balladeur train from top to bottom, gathers each switching signal by PLC and controls the action of balladeur train lifting motor 8.
Balladeur train 6 part of dividing a word with a hyphen at the end of a line being installed with switch detection of dividing a word with a hyphen at the end of a line and sends out a number block 26 near linear slide rail 1 side, sends out number block and triggers during advance of dividing a word with a hyphen at the end of a line that balladeur train retreats speed reducing switch 17, balladeur train advance speed reducing switch 16, balladeur train proceed to bit switch 15 successively.The machinery dead shelves 14 mechanical protection as carryover apparatus it is provided with near termination, linear slide rail 1 both sides.
Work process of the present utility model and operation principle are as follows:
Balladeur train 6 is sent out number block 26 in switch detection of dividing a word with a hyphen at the end of a line and is backed to the stopping of bit switch 18 position, wait and being still on conveying roller bed 12 with the engine tray 5 of engine tray base 3, under the driving of balladeur train lifting motor 8, screw mandrel 7 drives lifting part to decline, drop to direction switch detection number block 24 and arrive location switch 22 position stopping under balladeur train, alignment pin on positioning cylinder 4 stretches out, insert the hole, location of engine tray 5, screw mandrel 7 drives lifting part to rise, rise to direction switch detection number block 24 and arrive location switch 20 position stopping on balladeur train, engine tray 5 is made to depart from engine tray base 3.
Balladeur train divide a word with a hyphen at the end of a line motor 9 drive carriage 6 from back to bit switch 18 position start advance, trigger the dolly groups 13 to be moved such as balladeur train proceeds to after bit switch 15, mobile dolly group 13 puts in place after stopping, under the driving of balladeur train lifting motor 8, screw mandrel 7 drives lifting part to decline, drop to direction switch detection number block 24 and arrive location switch 22 position under balladeur train, engine tray 5 is placed on mobile dolly group 13 top, alignment pin on positioning cylinder 4 is retracted, disengage the hole, location of engine tray 5, send out a number block 24 until direction switch detection and rise on balladeur train after location switch 20, mobile dolly group 13 leaves reprinting region with engine tray 5, electromotor is delivered to install station.
In running, it is triggered to balladeur train and retreats deceleration during speed reducing switch 23 under speed reducing switch 19, balladeur train on speed reducing switch 17, balladeur train advance speed reducing switch 16, balladeur train.Balladeur train upper limit position switch 21 is for overload alarm.
The automatic control system of engine tray transferring mechanism described in the utility model is also provided with motor overload, pallet reprint abnormal, carry out the alarm device reported to the police when dividing a word with a hyphen at the end of a line during overtravel.Whole control system is the decentralised control of fieldbus, and These field control modules passes to main control PLC by each button of collection, the signal of sensor, further according to corresponding instruction output signal for electromagnetic valve, motor, thus reaches engine tray and automatically reprints purpose.
Claims (3)
1. the automatic control system of general assembly engine tray transferring mechanism, it is included in the upper mobile balladeur train (6) run of linear slide rail (1), linear slide rail (1) is supported by column (2), it is characterized in that, described balladeur train (6) includes that be positioned on linear slide rail (1) divides a word with a hyphen at the end of a line partly and be positioned at the lifting part below linear slide rail (1)；Described part of dividing a word with a hyphen at the end of a line has balladeur train and divides a word with a hyphen at the end of a line motor (9), part of dividing a word with a hyphen at the end of a line is installed with switch detection of dividing a word with a hyphen at the end of a line and sends out number block (26) near linear slide rail (1) side, is sequentially installed with outside the track of linear slide rail (1) direction of advance: balladeur train backs to bit switch (18), balladeur train retreats speed reducing switch (17), balladeur train advance speed reducing switch (16), balladeur train proceed to bit switch (15)；Also having balladeur train lifting motor (8) in described part of dividing a word with a hyphen at the end of a line, balladeur train lifting motor (8) drive shaft is connected with the screw mandrel (7) moved up and down by gear-box, and screw mandrel (7) lower end connects described lifting part；Screw mandrel (7) is provided with direction switch detection and sends out number block (24), direction switch detection is sent out number block (24) side and is installed switch bracket, described switch bracket is divided a word with a hyphen at the end of a line in part described in being fixed on, and support is installed the most successively: speed reducing switch (19) on location switch (20), balladeur train on location switch (22), balladeur train upper limit position switch (21), balladeur train under speed reducing switch (23), balladeur train under balladeur train；
With positioning cylinder (4) in described lifting part, positioning cylinder (4) is controlled by electromagnetic valve, positioning cylinder (4) is provided with location proceed to bit switch (11), location back to bit switch (10)；By alignment pin carrying engine tray (5) of the upper level of described positioning cylinder (4) inside lifting part, engine tray (5) is movably arranged on engine tray base (3)；It is respectively arranged below with conveying roller bed (12) and mobile dolly group (13) at balladeur train (6)；
Described balladeur train is divided a word with a hyphen at the end of a line motor (9), balladeur train backs to bit switch (18), balladeur train retreats speed reducing switch (17), balladeur train advance speed reducing switch (16), balladeur train proceeds to bit switch (15), electromagnetic valve, location proceeds to bit switch (11), location backs to bit switch (10), balladeur train lifting motor (8), speed reducing switch (23) under balladeur train, location switch (22) under balladeur train, balladeur train upper limit position switch (21), location switch (20) on balladeur train, on balladeur train, speed reducing switch (19) all passes through remote input, output module is articulated in bus, main control PLC is connected by bus.
2. the automatic control system of general assembly engine tray transferring mechanism as claimed in claim 1, is characterized in that: described in part of dividing a word with a hyphen at the end of a line the most also with promoting protection cylinder (25), promote protection cylinder (25) piston-rod lower end and connect described lifting part.
3. the automatic control system of general assembly engine tray transferring mechanism as claimed in claim 1, is characterized in that: described linear slide rail (1) end, both sides is provided with the dead shelves (14) of machinery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620279862.7U CN205615612U (en) | 2016-04-06 | 2016-04-06 | Automatic control system of mechanism is reprinted to assembly engine tray |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620279862.7U CN205615612U (en) | 2016-04-06 | 2016-04-06 | Automatic control system of mechanism is reprinted to assembly engine tray |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205615612U true CN205615612U (en) | 2016-10-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620279862.7U Active CN205615612U (en) | 2016-04-06 | 2016-04-06 | Automatic control system of mechanism is reprinted to assembly engine tray |
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| Country | Link |
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| CN (1) | CN205615612U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106927367A (en) * | 2017-03-29 | 2017-07-07 | 天奇自动化工程股份有限公司 | Suspender attaches together positioner |
| CN108861499A (en) * | 2017-08-25 | 2018-11-23 | 东风汽车公司 | A kind of automatic rehandling facilities of pallet |
| CN109335650A (en) * | 2018-10-09 | 2019-02-15 | 长春知和智能包装设备有限公司 | The replacement system of pallet |
| CN111891901A (en) * | 2020-08-03 | 2020-11-06 | 江苏长虹机械设计院有限公司 | Automatic tray transfer mechanism |
| CN113352306A (en) * | 2021-05-19 | 2021-09-07 | 芜湖锐冠智能装备有限公司 | Material taking robot structure |
-
2016
- 2016-04-06 CN CN201620279862.7U patent/CN205615612U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106927367A (en) * | 2017-03-29 | 2017-07-07 | 天奇自动化工程股份有限公司 | Suspender attaches together positioner |
| CN108861499A (en) * | 2017-08-25 | 2018-11-23 | 东风汽车公司 | A kind of automatic rehandling facilities of pallet |
| CN109335650A (en) * | 2018-10-09 | 2019-02-15 | 长春知和智能包装设备有限公司 | The replacement system of pallet |
| CN109335650B (en) * | 2018-10-09 | 2023-11-21 | 长春知和智能包装设备有限公司 | Tray replacement system |
| CN111891901A (en) * | 2020-08-03 | 2020-11-06 | 江苏长虹机械设计院有限公司 | Automatic tray transfer mechanism |
| CN113352306A (en) * | 2021-05-19 | 2021-09-07 | 芜湖锐冠智能装备有限公司 | Material taking robot structure |
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| GR01 | Patent grant |