CN103171933B - Yarn regiment automatic blanking device for bobbin winder - Google Patents
Yarn regiment automatic blanking device for bobbin winder Download PDFInfo
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- CN103171933B CN103171933B CN201310109557.4A CN201310109557A CN103171933B CN 103171933 B CN103171933 B CN 103171933B CN 201310109557 A CN201310109557 A CN 201310109557A CN 103171933 B CN103171933 B CN 103171933B
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- automatic blanking
- mechanical arm
- blanking device
- winder
- ball
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Abstract
The invention relates to a yarn regiment automatic blanking device for a bobbin winder. The yarn regiment automatic blanking device for the bobbin winder comprises a concentrated conveying belt, a feeding cart and a control system. The bobbin winders are arranged at intervals on two sides of the rail of the feeding cart. The concentrated conveying belt is arranged at one end part of the rail. A fixing slide groove, a feeding mechanism and a discharging propelling mechanism are sequentially arranged on a working surface of the feeding cart. The feeding mechanism is composed of a rotary base and a telescopic mechanical arm which is installed on the rotary base. Due to intellectualization and simplification of the operating process, technical requirements of operating staff are lowered, and therefore accurate rates are higher. In addition, the running status of each monitored bobbin winder can be analyzed through a weighing device and a data recording device carried in the system, so that the yield of products is improved.
Description
Technical field
The blanking equipment that the present invention relates to shake out machine makes field, particularly relates to a kind of for 50kg level fiberglass large yarn group automatic blanking device.
Background technology
Glass fibre is a kind of non-metallic material with premium properties, and have good insulativity, resistance to corrosion, resistance to effect of heat and mechanical strength high, glass fibre is typically used as the reinforcing material in composite material.Compare with traditional material, composite material has obvious advantage in corrosion stability, resistance to abrasion, toughness and temperature tolerance etc., and lightweight, and therefore it is applied widely in automobile, aerospace, building, the field such as electric.Current glass fibre exists mainly with yarn group form, and along with the raising of the production-scale expansion of glass and productive costs, on glass production facilities, original technology for blanking labor strength is large, and production efficiency is low, can not meet production requirement.
The blanking general process of existing yarn group is: when after what a yarn group of winder network, winder stops automatically, move down on the dolly that yarn group is shelved on one side by artificial from winder, and manually its weight is weighed, artificially promoting dolly again to concentrating by belt conveyor, being carried on concentrated belt conveyor from dolly by manually yarn being rolled into a ball.The shortcoming of this technology for blanking is that labor strength is high, and production efficiency is low, and the winder quantity that same operating personal controls is few.
Chinese patent CN202272494U, disclose a kind of Yarn roll conveying vehicle for spooler, it comprises moving guide rail, be assemblied in the vehicle frame on moving guide rail, actuating device, controller and tong, described moving guide rail is fixed on the top two root posts being arranged at winder, the two ends of described vehicle frame arrange driver train and are movably assemblied on moving guide rail, and to being arranged with vertical guide rail on described vehicle frame, described vertical guide rail is provided with the tressel that can move up and down along vertical guide rail, described tressel connects lifting and drives, and described tressel is provided with can along the tong of tressel translation, described tong is connected with clamping to drive, rotary actuation and driven in translation.Above-mentioned Yarn roll conveying vehicle for spooler can take off the yarn group that winder is rolled automatically, and then moved on travel line, work efficiency is high, alleviate the labour intensity of staff, this technical scheme is also that to solve artificial intensity large by arranging mechanical handing car, the problem of inefficiency, but its complex structure, cylinder is installed bulky in tressel, energy consumption is higher, difficulty is installed, and clamping weighing data can not be realized and detect integration, yarn group clamps not strongly solid, and transport above winder, danger is larger, yarn group's weight is larger, easily injure workman by a crashing object, have much room for improvement.
Summary of the invention
The present invention is for above-mentioned technical matters, provide a kind of structure simple, realize yarn group and automatically unload cylinder, note is heavy, discharging degree of automation is high yarn group of yarn group automatic blanking system.
The present invention is for solving the problems of the technologies described above, provide following technical scheme: automatic blanking device rolled into a ball by a kind of winder yarn, comprise concentrated belt conveyor, feeding car, control system, it is characterized in that the track both sides of feeding car are spaced winder, concentrated belt conveyor is laid in an end of track, the driving surface of feeding car is placed with in turn fixing chute, material fetching mechanism and discharge delivery device, described material fetching mechanism forms by turning round pedestal and being arranged on the telescopic machine mechanical arm of turning round on pedestal.
Revolution pedestal is made up of pedestal, DC machine and worm and gear thereof, stepping motor and self-locking screw rod thereof, and DC motor Driver worm and gear drives pedestal gyroscopic movement, and driving stepper motor self-locking screw rod drives pedestal up-and-down movement.
The degreeof turn of revolution pedestal is-95 ° ~+95 °.
Telescopic machine mechanical arm is semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution Chuck top, both are flexibly connected, described gear passes through motor-driven, described telescopic machine mechanical arm connects the flexible guide rod of telescopic machine mechanical arm both sides by electric pushrod, described flexible guide rod front end is provided with pickup electromagnetism block, and described guide rod end is provided with the travel switch that puts in place.
The flexible guide rod of telescopic machine mechanical arm both sides is connected by electric pushrod, described flexible guide rod front end is provided with pickup electromagnetism block, described guide rod end is provided with the travel switch that puts in place, guide rod end is responsible for detecting arm the shortest end position, the anterior travel switch of electromagnetism block be responsible for detecting arm has been stretched to can pickup position.
Discharge delivery device has electric pushrod, and fixing chute is opened on feeding car driving surface, and described telescopic machine mechanical arm offers the opening corresponding with electric pushrod.
Described telescopic machine mechanical arm cylinder body bottom is provided with weighting apparatus and data acquisition unit, and weighting apparatus is pressure sensitive device.Described data logging harvester all has datumization record for all processes in yarn group transportation, and can following feedback yarn group transportation whether qualified, the data such as weight of all conveying yarns group can be recorded thus conveniently can supervise the running condition of every platform winder.
As a further improvement on the present invention, described telescopic machine mechanical arm arm body is provided with infrared locator, and described infrared locator forms by infrared transmitting receiver and at the infrared induction label of winder yarn cluster centre position.
Described feeding car both sides are provided with personnel safety protection device; described personnel safety protection device is made up of electronics package and Machine guarding; described electronics package is made up of Studies of Human Body Heat electrical induction device, and described Machine guarding is made up of the case be set in around machinery and fence.
Described track is provided with mechanical locking device, and described mechanical locking device is made up of trolley track steady arm and electromagnetic lock.Discharge delivery device has electric pushrod, and fixing chute is opened on feeding car driving surface, described telescopic machine mechanical arm arm body mutually on offer the opening corresponding with push rod.
Described fixing detent surface friction coefficient requires <0.15, the yarn group on chute can be dumped on concentrated belt conveyor by discharge pusher.
For better explaining technical scheme of the present invention, introduce principle of work of the present invention in detail below:
First workman presses any winder electrical equipment control pickup button cashier's office in a shop, and before the automatic orbiting to this winder of lower truck, the mechanical locking device on track is by tight for blanking lock; The revolution pedestal revolution of lower truck is directly got yarn cumularsharolith and is put, telescopic machine mechanical arm is toppled over, by steering horizontal position, upright position, revolution pedestal rises, stop rising after the infrared induction label of winder yarn cluster centre position aimed at by the infrared locator of telescopic machine mechanical arm, yarn cluster centre is aimed at the pickup center of mechanical arm; Telescopic machine mechanical arm guide rod stretches out, until be positioned at yarn group rear end to the travel switch on the electromagnetism block of center of pilot, track stretches out stopping, the adhesive of pickup electromagnetism block, catches on yarn group rear end.After yarn group catches on, telescopic boom guide rod is retracted and is dragged to bottom mechanical arm pickup central straight to mechanical arm by yarn group, after yarn group arrives mechanical arm pickup centre bottom, mechanical arm is poured onto level attitude, makes yarn group be adjusted to vertical standing position by parallel position during pickup, yarn group is pushed into the fixing chute on working face by the discharge pusher on lower truck, described work top is provided with weighting apparatus and data acquisition unit, weighting apparatus is pressure sensitive device, be responsible for measurement yarn group's weight and be translated into digital signal being processed to industrial computer device by serial bus transmission, Data Acquisition & Processing Software is provided with in industrial computer, be responsible for all production datas collected: comprise yarn group weight information, single yarn group processing duration, the output of every platform winder, the information such as operating mode, when the weight range of yarn group does not sound the alarm in certain stated limit, remind this yarn of workman group that weight does not meet the demands, then workman presses and dolly send part button, mechanical locking arrangement unclamps, start to move toward belt conveyor place, in the way sending part, telescopic machine mechanical arm and revolution pedestal are returned to original position by dolly, wait for pickup next time, when before trolley travelling to belt conveyor, discharge pusher pushes yarn group to belt conveyor, completes this and send part task.
Beneficial effect of the present invention: the automatic blanking technique of yarn group of yarn group provided by the invention and control setup, compare with human assistance unloading device and greatly reduce labor intensity of operating staff and danger, production efficiency is improved greatly, and same operating personal can control more winder.The intellectuality of operating process and simplification also reduce the technical requirements to operating personal, make accuracy rate higher.The weighting apparatus that system is carried, data logging plant can analyze the winder operation conditions that every platform is supervised, and improves yields.
Accompanying drawing explanation
Fig. 1 is the structural representation of system of the present invention.
Fig. 2 is the birds-eye view of truck under the present invention.
Fig. 3 is the front view of lower truck.
Detailed description of the invention
Automatic blanking device rolled into a ball by a kind of winder yarn, comprise concentrated belt conveyor 001, feeding car 002, control system 003, track 005 both sides of feeding car 002 are spaced winder 004, belt conveyor 001 is concentrated to be laid in an end of track 005, the driving surface of feeding car 002 is placed with in turn fixing chute 021, material fetching mechanism 022 and discharge delivery device 023, described material fetching mechanism 022 is made up of revolution pedestal 221 and the telescopic machine mechanical arm 222 be arranged on revolution pedestal 221.Revolution pedestal 221 is made up of pedestal 221a, DC machine 221b and worm and gear 221c, stepping motor 221d and self-locking screw rod 221e thereof, DC machine 221b drives worm and gear 221c to drive pedestal 221a gyroscopic movement, and stepping motor 221d drives self-locking screw rod 221e to drive pedestal 221a up-and-down movement.The degreeof turn of revolution pedestal 221 is-95 ° ~+95 °.Telescopic machine mechanical arm 222 is semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution pedestal 221 top, both are flexibly connected, described gear passes through motor-driven, described telescopic machine mechanical arm 222 connects the flexible guide rod 222b of telescopic machine mechanical arm 222 both sides by electric pushrod 222a, described flexible guide rod 222b front end is provided with pickup electromagnetism block 222c, described guide rod 222b end is provided with the travel switch 222d that puts in place, guide rod 222b end is responsible for detecting the shortest end position of arm, the anterior travel switch of electromagnetism block 222c be responsible for detecting arm has been stretched to can pickup position.Discharge delivery device 023 has electric pushrod 231, and fixing chute 021 is opened on feeding car 002 driving surface, and described telescopic machine mechanical arm 222 offers the opening corresponding with electric pushrod 231.Telescopic machine mechanical arm 222 cylinder body bottom is provided with weighting apparatus 006 and data acquisition unit 007, and weighting apparatus 006 is pressure sensitive device.Described telescopic machine mechanical arm 222 arm body is provided with infrared locator, and described infrared locator forms by infrared transmitting receiver 008 and at the infrared induction label 009 of winder yarn cluster centre position.Described feeding car 002 both sides are provided with personnel safety protection device 010; described personnel safety protection device 010 is made up of electronics package and Machine guarding; described electronics package is made up of Studies of Human Body Heat electrical induction device, and described Machine guarding is made up of the case be set in around machinery and fence.Described track 005 is provided with mechanical locking device 051, and described mechanical locking device 051 comprises trolley track steady arm and electromagnetic lock composition.Described fixing chute 021 surface friction coefficient requires <0.15, the yarn group on chute 021 can be dumped on concentrated belt conveyor 001 by discharge delivery device 023.Described all motions all adopt electric installation to drive (motor and electric pushrod, electromagnetic traction device), the such as motion of feeding car 002, the motion of revolution pedestal 221, the motion of telescopic machine mechanical arm 222, the motion of discharge delivery device 023 all adopts electric installation to drive, and does not need to use hydraulic pressure or pneumatic shuttle to drive.Described telescopic machine mechanical arm 222 can be turned round within the scope of 180 °, and a telescopic machine mechanical arm 222 can carry out pickup to the winder of trapped orbit 005 both sides thus; This telescopic machine mechanical arm 222 is with elevating function, can automatically adjust for the center height of yarn group; Complete yarn group by the telescopic process of mechanical arm 222 and unload a task.The power acquisition trapped orbit 005 of described control system 003 transmits or sets up retractable cable transmission in the air, when whole control system 003 fails supply regular power, equipment itself with emergency source of electrical power can allow material fetching mechanism 022 homing on feeding car 002, be unlikely to occur device stuck phenomenon when emergency situation occurs.
Claims (8)
1. automatic blanking device rolled into a ball by a winder yarn, comprise concentrated belt conveyor, feeding car, control system, it is characterized in that the track both sides of feeding car are spaced winder, concentrated belt conveyor is laid in an end of track, the driving surface of feeding car is placed with fixing chute in turn, material fetching mechanism and discharge delivery device, described material fetching mechanism forms by turning round pedestal and being arranged on the telescopic machine mechanical arm of turning round on pedestal, revolution pedestal is by pedestal, DC machine and worm and gear thereof, stepping motor and self-locking screw rod composition thereof, DC motor Driver worm and gear drives pedestal gyroscopic movement, driving stepper motor self-locking screw rod drives pedestal up-and-down movement.
2. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, it is characterized in that the degreeof turn turning round pedestal is-95 ° ~+95 °.
3. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, it is characterized in that telescopic machine mechanical arm is semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution Chuck top, both are flexibly connected, described gear passes through motor-driven, described telescopic machine mechanical arm connects the flexible guide rod of telescopic machine mechanical arm both sides by electric pushrod, and described flexible guide rod front end is provided with pickup electromagnetism block, and described guide rod end is provided with the travel switch that puts in place.
4. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, it is characterized in that discharge delivery device has electric pushrod, and fixing chute is opened on feeding car driving surface, and described telescopic machine mechanical arm offers the opening corresponding with electric pushrod.
5. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, and it is characterized in that telescopic machine mechanical arm cylinder body bottom is provided with weighting apparatus and data acquisition unit, weighting apparatus is pressure sensitive device.
6. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, it is characterized in that described telescopic machine mechanical arm arm body is provided with infrared locator, described infrared locator forms by infrared transmitting receiver and at the infrared induction label of winder yarn cluster centre position.
7. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1; it is characterized in that described feeding car both sides are provided with personnel safety protection device; described personnel safety protection device is made up of electronics package and Machine guarding; described electronics package is made up of Studies of Human Body Heat electrical induction device, and described Machine guarding is made up of the case be set in around machinery and fence.
8. automatic blanking device rolled into a ball by a kind of winder yarn according to claim 1, and it is characterized in that described track is provided with mechanical locking device, described mechanical locking device is made up of trolley track steady arm and electromagnetic lock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310109557.4A CN103171933B (en) | 2013-04-01 | 2013-04-01 | Yarn regiment automatic blanking device for bobbin winder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310109557.4A CN103171933B (en) | 2013-04-01 | 2013-04-01 | Yarn regiment automatic blanking device for bobbin winder |
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| CN103171933A CN103171933A (en) | 2013-06-26 |
| CN103171933B true CN103171933B (en) | 2015-07-22 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103662982B (en) * | 2013-11-13 | 2018-05-18 | 日照贝尔机械有限公司 | The mating automatic bobbin winder of carpet loom creel |
| CN104317238B (en) * | 2014-09-30 | 2017-01-11 | 国家电网公司 | Automatic control system of 10 kV switch cabinet and transfer vehicle |
| CN104551643B (en) * | 2014-11-29 | 2017-10-17 | 芜湖银星汽车零部件有限公司 | A kind of intelligent auxiliary positioning indicates the sensing arm expansion bracket of car |
| CN105438895B (en) * | 2015-11-30 | 2018-03-02 | 巨石集团有限公司 | A kind of winder automatic removing barrel device and unload a method |
| CN105775638B (en) * | 2016-05-03 | 2017-12-29 | 桐乡华锐自控技术装备有限公司 | A kind of yarn group's haulage equipment and its control method |
| CN106976706B (en) * | 2017-05-02 | 2024-01-05 | 苏州和丰工业设备有限公司 | Yarn package suspension wire extracting device |
| CN107522026B (en) * | 2017-09-29 | 2022-11-15 | 上海海菱智慧电梯技术有限公司 | AGV trolley for loading, unloading, transporting and placing wire coils |
| CN109987457B (en) * | 2017-12-29 | 2021-06-01 | 巨石集团有限公司 | Full-automatic wire drawing and tube unloading device and operation method thereof |
| CN114426181A (en) * | 2022-02-25 | 2022-05-03 | 泰州金顺自动化科技有限公司 | Yarn group carries weighing-appliance |
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| CN202139359U (en) * | 2011-06-24 | 2012-02-08 | 无锡集聚纺织器械有限公司 | Batch type automatic tube drawing device |
| CN203199809U (en) * | 2013-04-01 | 2013-09-18 | 江苏省宜兴中等专业学校 | Yarn cluster automatic blanking device for winders |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06336370A (en) * | 1993-05-26 | 1994-12-06 | Nippon Electric Glass Co Ltd | Cake taking-out device in spinning process |
| JP3161382B2 (en) * | 1997-10-03 | 2001-04-25 | 村田機械株式会社 | Automatic doffing device for spinning machines |
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2013
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101701385A (en) * | 2009-11-04 | 2010-05-05 | 清华大学 | Automatic doffing device |
| CN202139359U (en) * | 2011-06-24 | 2012-02-08 | 无锡集聚纺织器械有限公司 | Batch type automatic tube drawing device |
| CN203199809U (en) * | 2013-04-01 | 2013-09-18 | 江苏省宜兴中等专业学校 | Yarn cluster automatic blanking device for winders |
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| CN103171933A (en) | 2013-06-26 |
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Address after: 214206 No. 97 Jingyi South Road, Yicheng City, Yixing City, Wuxi City, Jiangsu Province Patentee after: Yixing Higher Vocational and Technical College Address before: 214206 No. 97 Jingyi South Road, Yicheng City, Yixing City, Wuxi City, Jiangsu Province Patentee before: Jiangsu Yixing Polytechnic School |