CN205571912U - Full -automatic production system of wheel processing - Google Patents
Full -automatic production system of wheel processing Download PDFInfo
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- CN205571912U CN205571912U CN201620160059.1U CN201620160059U CN205571912U CN 205571912 U CN205571912 U CN 205571912U CN 201620160059 U CN201620160059 U CN 201620160059U CN 205571912 U CN205571912 U CN 205571912U
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Abstract
The utility model relates to a full -automatic production system of wheel processing, encircle the manipulator all around respectively the interval be provided with that test table is examined to the blank, gas door hole examines test table, first lathe, detection case, second lathe, blows bits device, gas pocket detection device and third lathe, the blank is examined test table and is connected with feeding track, the position degree is examined test table and is connected with ejection of compact track. The utility model discloses a manipulator can be used for the automatic processing production line have information automatically process with the automatic control function, its control and the sensitivity, precision and the scope that detect all have an improvement of very big degree, can guarantee accurately that mechanical actuating mechanism accomplishes predetermined action according to the requirement of design through the automated control system, thereby make it not receive mechanical operation person subjective factor's influence to realize optimal operation, assurance the best operating mass with rated load and higher product percent of pass.
Description
Technical field
This utility model relates to wheel processing technique field, specifically refers to a kind of wheel processing fully-automatic production system.
Background technology
Fast development along with mechanical automation technology, mechanical automation produces and the most progressively replaces Traditional Man production, compared with producing wheel with Traditional Man, the product that automatic production line produces has higher quality, more preferable Social benefit and economic benefit, production capacity and work quality can be brought to improve.With Social Development of China process, labour-intensive low side industry will lose competitive advantage, and replacement people is come into factory floor, improves working conditions by more machinery equipment, automatic technology.
So, automat machining production line development and application is imperative, has complied with the development trend of wheel industry.
Utility model content
The purpose of this utility model is to overcome above-mentioned shortcoming of the prior art, it is provided that a kind of wheel processing fully-automatic production system, it is intended in reducing staff labor intensity, improve processing technique, meet customer requirement, improve houses market competitiveness.
A kind of wheel processing fully-automatic production system, it is characterized in that: include mechanical hand, blank monitor station, position degree monitor station, feeding track, discharging track, first lathe, detection case, second lathe, bits blower, pore detection device and the 3rd lathe, mechanical hand is arranged on the center of machining area, surrounding around mechanical hand is respectively provided with blank monitor station, valve port monitor station, first lathe, detection case, second lathe, bits blower, pore detection device and the 3rd lathe, blank monitor station connects feeding track, position degree monitor station connects discharging track.
And, it is surrounded with closing guardrail isolation whole process equipments, only feeding track and discharging track in the periphery of machining area through closing guardrail.
And, mechanical hand includes pedestal, rotating disk, first-level machine mechanical arm, steering base, secondary mechanical arm, secondary turntable, three grades of mechanical arms, rotating chuck and fixture wheel, one the most axial rotating disk is installed in pedestal upper end, this rotating disk upper end is hinged with one end of first-level machine mechanical arm by drive shaft, the other end of this first-level machine mechanical arm is by drive shaft hinge dress steering base bottom, this steering base upper one end rotates regulation and is provided with one end of secondary mechanical arm, the other end of this secondary mechanical arm is coaxially installed with secondary turntable, one end of these three grades of mechanical arms of secondary turntable drive installation, the other end of these three grades of mechanical arms installs rotating chuck, on this rotating chuck, fixture wheel is installed；Rotating disk is provided with mair motor, at the steering base top other end, multiple driving motor is installed.
And, described fixture wheel is two-way fixture, fixture wheel includes fixed plate, slideway and jig arm, the installing hole for connecting rotating chuck it is shaped with in the middle part of fixed plate, fixed plate two ends are fixed with slideway respectively, on slideway, relative drive installation has two jig arm, two jig arm is respectively separated and is provided with multiple protective pad.
And, feeding track includes frame, upper strata track and lower floor's track, is fixed with upper strata track and lower floor's track at the upper and lower interval of frame, and upper strata track is identical with the structure of lower floor's track, is all to be become by multiple drive roller sets arranged in the same direction.
Advantage of the present utility model and good effect be:
1, mechanical hand of the present utility model can be used in automatic production line and has information and automatically process and automatic control function, it controls and sensitivity, precision and the scope of detection all have significant improvement, can accurately be ensured that by automation control system the actuator of machinery completes predetermined action according to the requirement of design, it is allowed to not affected by machine operator's subjective factors thus realizes optimal performance, it is ensured that optimal work quality and higher conforming product rate.
2, this utility model promotes safety in utilization and reliability, and mechanical automation product the most all has the function such as supervision automatically, warning, automatically diagnosis, automatic protection.In the course of the work, run into overload, overvoltage, cross stream, short circuit etc. power failure time, can automatically take protective measure, it is to avoid and reduce the person and equipment breakdown, significantly improve the safety in utilization of equipment.
Accompanying drawing explanation
Fig. 1 is integral layout schematic diagram of the present utility model；
Fig. 2 is processing process figure of the present utility model；
Fig. 3 is the structural representation of mechanical hand；
Fig. 4 is fixture wheel structural representation；
Fig. 5 is the upward view of Fig. 4；
Fig. 6 is feeding rail section structural representation；
Fig. 7 is blank characterization processes schematic diagram；
Fig. 8 is bits blower machining sketch chart；
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail, and following example are illustrative, is not determinate, it is impossible to limits protection domain of the present utility model with this.
A kind of wheel processing fully-automatic production system, including mechanical hand 1, blank monitor station 2, position degree monitor station 3, feeding track 4, discharging track 5, first lathe 6, detection case 7, second lathe 8, bits blower 9, pore detection device 10 and the 3rd lathe 11, mechanical hand is arranged on the center of machining area, surrounding around mechanical hand is respectively provided with blank monitor station, valve port monitor station, first lathe, detection case, second lathe, bits blower, pore detection device and the 3rd lathe, blank monitor station connects feeding track, position degree monitor station connects discharging track, mechanical hand is six axle multiple degrees of freedom special manipulators, can transport and workpiece is carried out in machining area fully-automatic production；
Concrete layout sees accompanying drawing 1 and show through multiple authentication optimal layout, centered by mechanical hand, the end of feeding track and discharging track is positioned at the same side of mechanical hand, the first lathe, the second lathe and the 3rd lathe that volume is bigger lay respectively at the other three side of mechanical hand and are arranged in a mutually vertical manner, and the angular position formed between the first lathe, the second lathe and the 3rd lathe is placed with the detection case 7 of small volume, bits blower 9 and pore detection device 10 respectively.
Owing to the whole course of processing is without manual intervention, the carrying of workpiece is realized by mechanical hand, processing is realized by equipment, detection then has special inspecting equipment to realize, see shown in accompanying drawing 1, be surrounded with in the periphery of machining area closing guardrail (non-label in figure) isolate whole process equipment, only feeding track and discharging track through close guardrail, prevent personnel enter machining area promote production safety.
Mechanical hand includes pedestal 110, rotating disk 109, first-level machine mechanical arm 107, steering base 105, secondary mechanical arm 104, secondary turntable 103, three grades of mechanical arms 102, rotating chuck 101 and fixture wheel, one the most axial rotating disk is installed in pedestal upper end, this rotating disk upper end is hinged with one end of first-level machine mechanical arm by drive shaft 106, the other end of this first-level machine mechanical arm is by drive shaft hinge dress steering base bottom, this steering base upper one end rotates regulation and is provided with one end of secondary mechanical arm, the other end of this secondary mechanical arm is coaxially installed with secondary turntable, one end of these three grades of mechanical arms of secondary turntable drive installation, the other end of these three grades of mechanical arms installs rotating chuck 101, on this rotating chuck, fixture wheel is installed；Rotating disk is provided with mair motor 108 driving force is provided, at the steering base top other end, multiple driving motor is installed, control each drive shaft respectively and move.
Fixture wheel can select specification according to wheel diameters, fixture wheel shown in the present embodiment is two-way fixture, see shown in accompanying drawing 4 to 5, fixture wheel includes fixed plate 12, slideway 14 and jig arm 15, being shaped with the installing hole 13 for connecting rotating chuck in the middle part of fixed plate, fixed plate two ends are fixed with slideway respectively, and on slideway, relative drive installation has two jig arm, two jig arm clamping wheels, two jig arm are respectively separated and are provided with multiple protective pad 16 and prevent fixture from crushing wheel.
See shown in accompanying drawing 6, feeding track includes frame 402, upper strata track 401 and lower floor's track 403, it is fixed with upper strata track and lower floor's track at the upper and lower interval of frame, upper strata track is identical with the structure of lower floor's track, it is all to be become by multiple drive roller sets arranged in the same direction, upper strata track is used for carrying blank, delivers to blank detect station, and lower floor's track waits, for placing, the workpiece done over again.
The fully automatic working method of above-mentioned production system, concretely comprises the following steps:
(1) blank feeding；Blank is entered machining area by feeding track；
Feeding track is divided into bilayer, upper strata track to be used for carrying blank, delivers to blank detect station, and lower floor's track waits, for placing, the workpiece done over again；
(2) blank detection；Workpiece is sent into blank monitor station by feeding track and is detected；
Blank detection, by laser scanning inspection blank chucking lug acies face one week, will detect data analysis, finally confirmation 3 points, these 3 flatness≤0.5mm, and this position of 3 is at circumference uniform distribution, sees accompanying drawing 7 and show blank characterization processes schematic diagram；
(3) OP1 processing；After blank detects, the workpiece on blank monitor station is taken out by mechanical hand, sends into the first lathe and carries out machine initial processing；
First lathe uses the cutting numerical control machine tool of outsourcing, is not described in detail herein；
(4) cleaning workpiece aluminum bits；After first machine tooling completes, workpiece is taken out by the fixture of mechanical hand, and is sent into by workpiece turning to horizontal direction in bits blower, and mechanical hand drives workpiece to move up and down in bits blower, meanwhile, the aluminum bits on the airflow cleans workpiece that the jet in bits blower produces；
(5) detect workpiece；Inspection center's bore dia and the lid mouth degree of depth successively, detects qualified workpiece and enters operation, and underproof workpiece is scrapped or does over again；
Inspection center's bore dia, detects and qualified carries out lid mouth depth detection further, detects and underproof scraps process, and compensates this centre bore detection difference to the first lathe；
The detection lid mouth degree of depth, detects qualified workpiece and delivers to the second lathe and carry out precision processing, and needs compensation cutter complement value is flowed to the second lathe；Detect defective, carry out recording and concentrate placement to wait lid mouth and carry out mending cutter processing；Wait that the workpiece done over again reaches some enough, be typically set at workpiece when will occupy lower floor's track, treat the workpiece done over again and be processed；
Blank track is double-layer track, sees accompanying drawing 6, completes the blank of lid mouth depth detection and puts into blank track lower floor and wait；
(6) OP2 processing；Through the previous step qualified workpiece of detection by manipulator clamping, send into the second lathe and carry out further precision processing；
Second lathe uses the cutting numerical control machine tool of outsourcing, is not described in detail herein；
(7) detect position of valve port；By detection and location ear opening, confirm valve port position on workpiece circumference, position precise information is transmitted to the equipment of an operation；
(8) OP3 processing；Workpiece through detection position of valve port is sent into the 3rd lathe by mechanical hand, and the 3rd lathe carries out valve port to workpiece and accurately processes；
The most qualified detection, the workpiece that the 3rd machine tooling is completed by mechanical hand is sent into position degree monitor station, is detected the position degree of workpiece, Gai Kou, the size of valve port, detects qualified workpiece and sends into the discharging track of finished product, detects defective workpiece and scrap process；
(10) finished product discharging, the qualified workpiece completing processing is sent by discharging track.
In the case of processing machine, fixture, cutting efficiency meet requirement.The bottleneck time is set as an engineering, and the bottleneck time is made up of in this operation all auxiliary movement time having influence on productive temp product process time in a device and mechanical hand, and mechanical hand is in all auxiliary movement time≤28 second having influence on productive temp of this operation.
Although disclosing embodiment of the present utility model and accompanying drawing for the purpose of illustration, but it will be appreciated by those skilled in the art that: without departing from this utility model and spirit and scope of the appended claims, various replacements, to change and modifications be all possible, therefore, scope of the present utility model is not limited to embodiment and accompanying drawing disclosure of that.
Claims (5)
1. a wheel processing fully-automatic production system, it is characterised in that: include that mechanical hand, blank monitor station, position degree detect
Platform, feeding track, discharging track, the first lathe, detection case, the second lathe, bits blower, pore detection device and the
Three lathes, mechanical hand is arranged on the center of machining area, and the surrounding around mechanical hand is respectively provided with blank monitor station, gas
Aperture of door monitor station, the first lathe, detection case, the second lathe, bits blower, pore detection device and the 3rd lathe, blank
Monitor station connects feeding track, and position degree monitor station connects discharging track.
Wheel the most according to claim 1 processing fully-automatic production system, it is characterised in that: at the peripheral ring of machining area
Around being provided with closing guardrail isolation whole process equipments, only feeding track and discharging track through closing guardrail.
Wheel the most according to claim 1 processing fully-automatic production system, it is characterised in that: mechanical hand includes pedestal, turns
Dish, first-level machine mechanical arm, steering base, secondary mechanical arm, secondary turntable, three grades of mechanical arms, rotating chuck and fixture wheel,
Be provided with a most axial rotating disk in pedestal upper end, this rotating disk upper end is hinged with one end of first-level machine mechanical arm by drive shaft, should
The other end of first-level machine mechanical arm is by drive shaft hinge dress steering base bottom, and this steering base upper one end rotates regulation and is provided with two grades of machines
One end of mechanical arm, the other end of this secondary mechanical arm is coaxially installed with secondary turntable, three grades of mechanical arms of this secondary turntable drive installation
One end, the other end of these three grades of mechanical arms is installed rotating chuck, this rotating chuck is provided with fixture wheel；Rotating disk is pacified
Equipped with mair motor, at the steering base top other end, multiple driving motor is installed.
Wheel the most according to claim 3 processing fully-automatic production system, it is characterised in that: described fixture wheel is two-way
Fixture, fixture wheel includes fixed plate, slideway and jig arm, is shaped with the installing hole for connecting rotating chuck in the middle part of fixed plate,
Fixed plate two ends are fixed with slideway respectively, and on slideway, relative drive installation has two jig arm, two jig arm is respectively separated and is provided with
Multiple protective pad.
Wheel the most according to claim 1 processing fully-automatic production system, it is characterised in that: feeding track include frame,
Upper strata track and lower floor's track, be fixed with upper strata track and lower floor's track, upper strata track and lower layer track at the upper and lower interval of frame
The structure in road is identical, is all to be become by multiple drive roller sets arranged in the same direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620160059.1U CN205571912U (en) | 2016-03-03 | 2016-03-03 | Full -automatic production system of wheel processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620160059.1U CN205571912U (en) | 2016-03-03 | 2016-03-03 | Full -automatic production system of wheel processing |
Publications (1)
| Publication Number | Publication Date |
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| CN205571912U true CN205571912U (en) | 2016-09-14 |
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ID=56871344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620160059.1U Active CN205571912U (en) | 2016-03-03 | 2016-03-03 | Full -automatic production system of wheel processing |
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| CN (1) | CN205571912U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666145A (en) * | 2016-03-03 | 2016-06-15 | 保定市立中车轮制造有限公司 | Full-automatic production system for machining wheel and machining process thereof |
| CN107121434A (en) * | 2017-04-27 | 2017-09-01 | 山东大学 | A kind of censorship mechanism of automobile valve pocket inner hole defect detection, system and method |
| CN108907858A (en) * | 2018-08-09 | 2018-11-30 | 张家港市创华智能设备有限公司 | Automatic drilling machine station turning |
| CN109753041A (en) * | 2019-01-27 | 2019-05-14 | 安徽擎峰自动化科技有限公司 | A kind of networking industrial automation control system |
| CN112404987A (en) * | 2020-10-26 | 2021-02-26 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
-
2016
- 2016-03-03 CN CN201620160059.1U patent/CN205571912U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666145A (en) * | 2016-03-03 | 2016-06-15 | 保定市立中车轮制造有限公司 | Full-automatic production system for machining wheel and machining process thereof |
| CN105666145B (en) * | 2016-03-03 | 2018-07-27 | 保定市立中车轮制造有限公司 | A kind of wheel processing fully-automatic production system and its processing technology |
| CN107121434A (en) * | 2017-04-27 | 2017-09-01 | 山东大学 | A kind of censorship mechanism of automobile valve pocket inner hole defect detection, system and method |
| CN107121434B (en) * | 2017-04-27 | 2023-09-15 | 山东大学 | Inspection mechanism, system and method for detecting defects of inner hole of automobile valve sleeve |
| CN108907858A (en) * | 2018-08-09 | 2018-11-30 | 张家港市创华智能设备有限公司 | Automatic drilling machine station turning |
| CN109753041A (en) * | 2019-01-27 | 2019-05-14 | 安徽擎峰自动化科技有限公司 | A kind of networking industrial automation control system |
| CN112404987A (en) * | 2020-10-26 | 2021-02-26 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
| CN112404987B (en) * | 2020-10-26 | 2021-06-08 | 山东贞元汽车车轮有限公司 | Manufacturing system and process of automobile wheel steel ring |
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