A kind of multilamellar carton tobacco bale tears group equipment open
Technical field
This utility model relates to, in the production of tobacco business redrying enterprise, piling up neatly carton tobacco bale heap code character, it is achieved the device structure technology of stream machine and automatization, solving subsequent delivery, the problem of storage.
Background technology
At present, at tobacco business, along with Cigarette Industrial Enterprise realizes stream machine, automatization and three-dimensional, redrying enterprise is also in old production model, manual operation is many, take up an area space big, extensive management, do not catch up with the growth requirement of tobacco business, in order to meet the raw materials requirement of tobacco productive corporation, ensure the material flows automation of cigarette enterprise, storing stereoscopic, production becomes more meticulous, the requirement that quality improves grade, the existing pattern of redrying enterprise also to change therewith, ensure the intact of smoke box, information accurate, raw tobacco material quality is unified, recent years, domestic redrying enterprise material flows automation production line project started successively, original logistic production line equipment is improved and expands by the development need according to current technology, to adapt to the demand of current redrying production-line technique.
Summary of the invention
This utility model, across on the conveying equipment of logistic production line, utilizes minimum floor space, it is achieved function maximizes.It is simple and practical, it is easy to controls and safeguards, in addition to satisfied group of buttress functional requirement on whole production line, also achieves simple and practical, controls the features such as reliable, easy to maintenance.Will be used in a large number in redrying Logistics Construction project, it is believed that on other similar production line, have wide market prospect.
Requirement in view of above-mentioned technological development, this utility model relates to carton tobacco bale automatic stacking becomes in tobacco business redrying logistics process process section 1~4 bag (1~4 layer) buttress, reduce and take up an area space, improve storage efficiency, the beneficially equipment of subsequent transportation, management and solid storing.Folder is embraced group stack machine and is risen to a high position after first group of smoke box clamping centering, stretches out Xun Bian mechanism, waits that second group of smoke box puts in place;After second group of smoke box puts in place, centering body clamping centering, Shi Qi aligns with logistics center at center, hoisting mechanism declines, and when Xun Bian mechanism finds second group of smoke box upper limb, folder is embraced mechanism opening and discharged first group of tobacco bale, make two groups of tobacco bale alignment, complete to organize buttress process, when after the smoke box output of the good buttress of group, buttress process can be organized next time.nullWhen needs cigarette buttress splits,By conveying equipment by smoke box buttress be transported to this carton tobacco bale tear group equipment operating position open time,Hoisting mechanism moves downward with Jia Bao mechanism,Hoisting mechanism begins to decline,When the Xun Bian mechanism in Jia Bao mechanism detects smoke box buttress upper limb,Signal is occurred to PLC by photoelectricity switch,PLC calculates the distance at smoke box buttress top,And the smoke box height that downward for hoisting mechanism service requirement removed,Cylinder clamping in Jia Bao mechanism,Connect the motion therewith of left and right jig arm,After side jig arm touches smoke box,This jig arm stop motion,Opposite side jig arm then rapid movement clamping smoke box,Clamping cylinder no longer moves,Detection switch in the jig arm of left and right sends signal,Hoisting mechanism moves upward with Jia Bao mechanism,When arriving fractionation working position,Testing agency sends signal,Hoisting mechanism stops rising,Edge searching device rises with jig arm,Edge searching device detects lower floor's smoke box upper limb,Here it is the bottom position of upper strata smoke box,Just can by PLC calculate bottom the smoke box of upper strata with jig arm bottom distance,Conveying equipment is by after lower floor's tobacco bale output,PLC controls to drop to the distance of conveying equipment,Jig arm is opened,Steadily it is safely completed de-stacking process.When smoke box arrives output station, detection switch sends signal, next group smoke box buttress input, starts next wheels buttress process.
This utility model is achieved by the following scheme.
A kind of multilamellar carton tobacco bale tears group equipment open, and this utility model is characterised by, including the frame of gate-type, the hoisting mechanism being fixed on frame top, the centralising device that is positioned at the Jia Bao mechanism being made up of jig arm below hoisting mechanism, is arranged in Jia Bao mechanism;
Wherein:
Described hoisting mechanism mainly includes reducing motor, decelerator, sprocket wheel and chain;Power is passed on the chain of sprocket wheel and surrounding by reducing motor by decelerator, it is possible to bidirectional rotation, it is achieved promote and decline function;
Described Jia Bao mechanism includes mounting seat, the left jig arm being located at the mounting seat left side, is located at the right jig arm on the right of mounting seat and the clamping cylinder being connected with left and right jig arm respectively, mounting seat is connected with chain, mounting seat is provided with line slideway auxiliary A, left and right jig arm is contained on guide rail A, left jig arm is connected with the left end clamping left cylinder, and right jig arm is connected with the right-hand member of right clamping cylinder;
Described centralising device is installed on left jig arm and the outside of right jig arm, and this centralising device free bearing is connected in jig arm, and hinge ear and cylinders, tail cylinder is connected with jig arm top;Cylinder shrinks at ordinary times, and guide pad shrinks in jig arm rear, does not affect the jig arm clamping to smoke box, and during group buttress, cylinder stretches out, and guide pad screws out below jig arm, guides jig arm to align with lower floor smoke box centrage.
This utility model jig arm is arranged in the mounting seat of closed-in construction, and the combination to multilamellar tobacco bale uses clamping orlop smoke box with splitting, and remaining smoke box stretches out jig arm and frame top by the neutral of closed-in construction, is beneficial to reduce jig arm size and device height.
This utility model is provided with centralising device due to jig arm, and when group buttress, centralising device guides jig arm with lower floor's smoke box border movement, it is achieved the smoke box of clamping and lower floor's smoke box center alignment.
This utility model is provided with edge searching device in described jig arm, and this edge searching device is arranged in the mounting seat of Jia Bao mechanism, uses photocell eye to seek limit, and lifts with Jia Bao mechanism.
This utility model edge searching device when group buttress declines with jig arm, finds lower floor's smoke box top edge, calculates the distance between two smoke boxes by PLC, controls the suitable distance declined, and jig arm is opened, and is steadily safely completed group buttress process;When de-stacking, jig arm clamping smoke box rises, edge searching device rises with jig arm, edge searching device detects lower floor's smoke box upper limb, here it is the bottom position of upper strata smoke box, just can by PLC calculate bottom the smoke box of upper strata with jig arm bottom distance, control to drop to the distance of conveying equipment, jig arm is opened and is steadily safely completed de-stacking process.
During jig arm declines, photoswitch in Xun Bian mechanism detects bottom smoke box upper limb, PLC calculates the distance between two smoke boxes, control the suitable distance declined, jig arm just discharges top smoke box, it is ensured that will not encounter bottom smoke box during decline, also will not put case too early, produce excessive impact, equipment is caused damage.
Utility model works principle is: by conveying equipment first group of smoke box be transported to this carton tobacco bale tear group equipment operating position open time, carton tobacco bale is torn the stop positioning mechanism of group equipment side open and is positioned by smoke box, Jia Bao mechanism declines, cylinder clamping in Jia Bao mechanism, connect the motion therewith of left and right jig arm, after side jig arm touches smoke box, this jig arm stop motion, opposite side jig arm then rapid movement clamping smoke box, clamping cylinder no longer moves, detection switch in the jig arm of left and right sends signal, hoisting mechanism moves upward with Jia Bao mechanism, when arriving a work high position, testing agency sends signal, hoisting mechanism stops rising;Second group of smoke box is transported to folder and embraces group stack machine group buttress operating position by conveying equipment, and carton tobacco bale is torn the stop positioning mechanism of group equipment side open and positioned by smoke box;Hoisting mechanism begins to decline, when the Xun Bian mechanism in Jia Bao mechanism detects second group of smoke box upper limb, signal is occurred to PLC by photoelectricity switch, PLC calculates the distance bottom first group of smoke box with second group of smoke box top, hoisting mechanism declines suitable distance according to difference, cylinder in Jia Bao mechanism is opened, and first group of smoke box is discharged on second group of smoke box, completes to organize buttress process.The cigarette buttress output that conveying equipment will have been organized, when arriving output station, detection switch sends signal, and follow-up smoke box inputs, and jig arm drops to folder with elevating mechanism and embraces position, starts next wheels buttress process.nullWhen needs cigarette buttress splits,By conveying equipment by smoke box buttress be transported to this carton tobacco bale tear group equipment operating position open time,Hoisting mechanism moves downward with Jia Bao mechanism,Hoisting mechanism begins to decline,When the Xun Bian mechanism in Jia Bao mechanism detects smoke box buttress upper limb,Signal is occurred to PLC by photoelectricity switch,PLC calculates the distance at smoke box buttress top,And the smoke box height that downward for hoisting mechanism service requirement removed,Cylinder clamping in Jia Bao mechanism,Connect the motion therewith of left and right jig arm,After side jig arm touches smoke box,This jig arm stop motion,Opposite side jig arm then rapid movement clamping smoke box,Clamping cylinder no longer moves,Detection switch in the jig arm of left and right sends signal,Hoisting mechanism moves upward with Jia Bao mechanism,When arriving fractionation working position,Testing agency sends signal,Hoisting mechanism stops rising,Edge searching device rises with jig arm,Edge searching device detects lower floor's smoke box upper limb,Here it is the bottom position of upper strata smoke box,Just can by PLC calculate bottom the smoke box of upper strata with jig arm bottom distance,Conveying equipment is by after lower floor's tobacco bale output,PLC controls to drop to the distance of conveying equipment,Jig arm is opened,Steadily it is safely completed de-stacking process.When smoke box arrives output station, detection switch sends signal, next group smoke box buttress input, starts next round de-stacking process.
This utility model mainly solves in Nicotiana tabacum L. redrying industry production line carton tobacco bale heap code character buttress and the problem of fractionation.Smoke box can be become 1~4 bag (1~4 layer) buttress according to transhipment memory requirement automatic stacking, embrace fork truck group buttress a mode, beneficially Redrying Factory and realize stream machine, automatization replacing existing manual operation folder.By jig arm (2) by first group of tobacco bale clamping centering, embraced high-order by hoisting mechanism folder, after second group of tobacco bale conveying puts in place, first group of smoke box declines, edge detection mechanism of seeking in jig arm detects second group of tobacco bale upper limb, after centering body guides smoke box alignment, jig arm is opened, and completes to organize buttress process.
When splitting, by jig arm (2), needs are removed tobacco bale to clamp, embraced by hoisting mechanism (4) folder and promote, when arriving fractionation working position, testing agency sends signal, hoisting mechanism stops rising, edge searching device rises with jig arm, edge searching device detects lower floor's smoke box upper limb, here it is the bottom position of upper strata smoke box, so that it may by PLC calculate bottom the smoke box of upper strata with jig arm bottom distance, conveying equipment is by after lower floor's tobacco bale output, PLC controls to drop to the distance of conveying equipment, and jig arm is opened, and is steadily safely completed de-stacking process.
Below in conjunction with Figure of description, this utility model is further elaborated.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation front view;
Fig. 2 is this utility model structural representation left view;
Fig. 3 is the structure chart of jig arm;
Fig. 4 is the left view of jig arm;
Shown in figure: 1, frame;2, arm mechanism;3, centralising device;4, hoisting mechanism;5, Xun Bian mechanism;6, mounting seat;7, left jig arm;8, cylinder A;9, right jig arm;10, line slideway auxiliary A;11, centering cylinder A;12, guide pad A;13, photoelectricity switch;14, centering cylinder B;15, guide pad B.
Detailed description of the invention
See Fig. 1, Fig. 2, Fig. 3, a kind of multilamellar carton tobacco bale tears group equipment open, this utility model is characterised by, including the frame 1 of gate-type, the hoisting mechanism 4 being fixed on frame top, the centralising device 3 that is positioned at the Jia Bao mechanism being made up of jig arm 2 below hoisting mechanism 4, is arranged in Jia Bao mechanism;
Wherein:
Described hoisting mechanism 4 mainly includes reducing motor, decelerator, sprocket wheel and chain;Power is passed on the chain of sprocket wheel and surrounding by reducing motor by decelerator, it is possible to bidirectional rotation, it is achieved promote and decline function;
Described Jia Bao mechanism includes mounting seat 6, the left jig arm 7 being located at the mounting seat left side, is located at the right jig arm 9 on the right of mounting seat and the clamping cylinder 10 being connected with left and right jig arm respectively, mounting seat 6 is connected with chain, mounting seat 6 is provided with line slideway auxiliary 10A, left and right jig arm is contained on guide rail 10A, left jig arm is connected with the left end clamping left cylinder, and right jig arm is connected with the right-hand member of right clamping cylinder;
Described centralising device 3 is installed on left jig arm 7 and the outside of right jig arm 9, and this centralising device free bearing is connected in jig arm 2, and hinge ear is connected with cylinder 11, and cylinder 11 afterbody is connected with jig arm 2 top;Cylinder 11 shrinks at ordinary times, and guide pad 12 shrinks in jig arm rear, does not affect the jig arm clamping to smoke box, and during group buttress, cylinder 11 stretches out, and guide pad 12 screws out below jig arm, guides jig arm to align with lower floor smoke box centrage.
This utility model jig arm 2 is arranged in the mounting seat 6 of closed-in construction, and the combination to multilamellar tobacco bale uses clamping orlop smoke box with splitting, and remaining smoke box stretches out jig arm 2 and frame 1 top by the neutral of closed-in construction, is beneficial to reduce jig arm 2 size and device height.
This utility model is provided with centralising device 3 due to jig arm 2, and when group buttress, centralising device 3 guides jig arm 2 with lower floor's smoke box border movement, it is achieved the smoke box of clamping and lower floor's smoke box center alignment.
This utility model is provided with edge searching device 5 in described jig arm 2, and this edge searching device 5 is arranged in the mounting seat 6 of Jia Bao mechanism, uses photocell eye to seek limit, and lifts with Jia Bao mechanism.
This utility model edge searching device 5 when group buttress declines with jig arm 2, finds lower floor's smoke box top edge, calculates the distance between two smoke boxes by PLC, controls the suitable distance declined, and jig arm 2 is opened, and is steadily safely completed group buttress process;When de-stacking, jig arm 2 clamps smoke box and rises, edge searching device 5 rises with jig arm 2, edge searching device 5 detects lower floor's smoke box upper limb, here it is the bottom position of upper strata smoke box, so that it may by PLC calculate bottom the smoke box of upper strata with jig arm bottom distance, control to drop to the distance of conveying equipment, jig arm 2 is opened, and is steadily safely completed de-stacking process.
During jig arm declines, photoswitch 13 in Xun Bian mechanism 5 detects bottom smoke box upper limb, PLC calculates the distance between two smoke boxes, control the suitable distance declined, jig arm just discharges top smoke box, it is ensured that will not encounter bottom smoke box during decline, also will not put case too early, produce excessive impact, equipment is caused damage.
As it is shown in figure 1, this utility model relates to, in the production of tobacco business redrying enterprise, to carton tobacco bale heap code character buttress and fractionation, it is achieved stream machine and automatization, solving the equipment of the problem of subsequent delivery, storage.Folder is embraced the hoisting mechanism 4 of group stack machine and is installed in frame 1, drives jig arm 2 raising and lowering.nullAfter first group of smoke box conveying puts in place,Carton tobacco bale is torn the stop positioning mechanism of group equipment side open and is positioned by smoke box,Hoisting mechanism 4 declines,Cylinder 8 in Jia Bao mechanism clamps,The jig arm 2 connected is moved therewith,After side jig arm touches smoke box,This jig arm stop motion,Opposite side jig arm then rapid movement clamping smoke box,Clamping cylinder no longer moves,Detection switch in jig arm 2 sends signal,Hoisting mechanism 4 moves upward with Jia Bao mechanism,When arriving a work high position,Testing agency sends signal,After second group of smoke box conveying puts in place,Carton tobacco bale is torn the stop positioning mechanism of group equipment side open and is positioned by smoke box,Hoisting mechanism 4 declines,Hoisting mechanism 4 begins to decline,When the Xun Bian mechanism 5 in Jia Bao mechanism 4 detects second group of smoke box upper limb,Signal is occurred to PLC by photoelectricity switch,PLC calculates the distance bottom first group of smoke box with second group of smoke box top,Hoisting mechanism 4 declines suitable distance according to difference,Cylinder 8 in Jia Bao mechanism is opened,First group of smoke box is discharged on second group of smoke box,Complete to organize buttress process.Hoisting mechanism 4 rises, cigarette buttress output.When, after output a to room, follow-up smoke box starts input, start second time group buttress process.
nullWhen needs cigarette buttress splits,By conveying equipment by smoke box buttress be transported to this carton tobacco bale tear group equipment operating position open time,Hoisting mechanism 4 moves downward with Jia Bao mechanism,Hoisting mechanism 4 begins to decline,When the photoelectricity switch 13 in the Xun Bian mechanism 5 in Jia Bao mechanism detects smoke box buttress upper limb,Signal is occurred to PLC by photoelectricity switch,PLC calculates the distance at smoke box buttress top,And the smoke box height that downward for hoisting mechanism 4 service requirement removed,Cylinder 8 in Jia Bao mechanism clamps,Connect the motion therewith of left and right jig arm,After side jig arm touches smoke box,This jig arm stop motion,Opposite side jig arm then rapid movement clamping smoke box,Cylinder 8 no longer moves,Detection switch in the jig arm of left and right sends signal,Hoisting mechanism 4 moves upward with Jia Bao mechanism,When arriving fractionation working position,Testing agency sends signal,Hoisting mechanism 4 stops rising,Xun Bian mechanism 5 is along with rising,Photoelectricity switch 13 in Xun Bian mechanism 5 detects lower floor's smoke box upper limb,Here it is the bottom position of upper strata smoke box,Just can by PLC calculate bottom the smoke box of upper strata with jig arm 2 bottom distance,Conveying equipment is by after lower floor's tobacco bale output,PLC controls to drop to the distance of conveying equipment,Jig arm 2 is opened,Steadily it is safely completed de-stacking process.When smoke box arrives output station, detection switch sends signal, next group smoke box buttress input, starts next round de-stacking process.
As shown in Fig. 1 and Fig. 2, Fig. 3, jig arm 2 is connected with hoisting mechanism 4, reducing motor drive chain, can realize raising and lowering by bidirectional rotation.Mounting seat 6 two ends are connected with hoisting mechanism 4, line slideway auxiliary A10 is arranged on the lower section of mounting seat 6, left jig arm 7 and right jig arm 9 are separately fixed on the slide block at line slideway auxiliary two ends, make jig arm 2 can move on line slideway auxiliary A10, cylinder 8 two ends are connected with left jig arm 7 and right jig arm 9 respectively, and cylinder A8 is flexible drives left jig arm 7 and right jig arm 9 to move.