A kind of high efficient and flexible turning formula conveyer of band memory function
Technical field
This utility model relates to a kind of turning conveyer being applied in processing be easy to transmission, the high efficient and flexible turning formula conveyer of a kind of band memory function.
Background technology
The transmission means that traditional production line is commonly used is linear transmission, and the speed of linear transmission is fast and accurate, but defect is to be applied to when turning or multiplex need to change track transmission, and working procedure is loaded down with trivial details time-consumingly, is unfavorable for fast and efficient production;For processing of being more convenient for, processing begins with and is easy to the transmitting device transmitted of turning, with other straight lines or non-rectilinear conveying equipment with the use of fully saving space and good conveying effect can being played, but, the attachment means that the now conventional turning conveyer being easy to transmission mostly is in conveyer, regulation and control difficulty is big, use dumb, and owing to control process time-consumingly causes efficiency to reduce, simultaneously, existing turning conveyer is owing to only playing coherent effect, make its Structural Design Requirement the highest, also cause its function the most perfect, the most existing turning conveyer there is also more drawback.
Summary of the invention
For solving the problems referred to above, this utility model is intended to disclose a kind of turning conveyer being applied in processing be easy to transmission, the high efficient and flexible turning formula conveyer of a kind of band memory function.
For achieving the above object, the technical solution adopted in the utility model is: the high efficient and flexible turning formula conveyer of a kind of band memory function, mainly include actuating unit and frames, actuating unit is arranged in frames with stationary positioned, it is characterized in that, described frames mainly includes supporting body frame, a spike, location support seat and foot cup;
Described actuating unit mainly by PLC and with PLC be electrically connected with drive mechanism, link gear and connecting gear form, wherein, connecting gear is provided with a cylinder group and cylinder group supporting surface, cylinder group is arranged in order into fan-shaped by several cylinders and forms, cylinder is that one end connects the tapering cylinder having double rows of teeth sprocket wheel, its barrel is frustum, and tapering is 1:17-1:15, and barrel top layer is zinc-plated;Cylinder group supporting surface is supported by support rod and is arranged on below cylinder group, it is made up of three 60 degree fan-shaped supporting surfaces, from left to right it is respectively A, B, C sector Support, wherein, A, B, C sector Support is installed the most step by step, A sector Support is arranged on the top, B, C sector Support is the most down stacked, B, C sector Support offers chute in fan-shaped radian direction, A, it is provided with, bottom the right-hand member of B sector Support, the slide block mated with chute, A, B sector Support is slidably mounted on B by slide block respectively, to form fan-shaped arc length adjustable cylinder group supporting surface on the chute of C sector Support;
Link gear is mainly made up of double rows of teeth sprocket wheel, pitch chain ring, universal driving shaft, inner side arc chain guard and outer arcuate chain guard, double rows of teeth sprocket wheel is connected with universal driving shaft top axial restraint by bearing, universal driving shaft runs through from one end that cylinder latus rectum is bigger and is sleeved in cylinder, and at end, bearing is installed, form the linkage of double rows of teeth sprocket wheel and be arranged on outside cylinder one end;Double rows of teeth sprocket wheel includes a tooth sprocket and No. two tooth sprockets, No. one adjacent and corresponding or No. two tooth sprockets are connected by the engagement of pitch chain ring between adjacent cylinder, when a tooth sprocket of a wherein cylinder is connected with a tooth sprocket engagement of left hand roller by pitch chain ring, its No. two tooth sprockets pass through pitch chain ring and engage and be connected with No. two tooth sprockets of right hand roller;Inner side arc chain guard, outer arcuate chain guard is semi-surrounding Open architecture, including sidewall with upper, lower shoe, sidewall folds into cambered surface wall body by cold-reduced sheet bending, on, the top edge that lower shoe is connected to sidewall is overall with the side concavity that lower edge forms groove at side surface, inner side arc chain guard, outer arcuate chain guard is vertically arranged in fan-shaped short arc limit and the long arc limit side of cylinder group respectively, and support its bottom surface to support body frame, wherein two side is flexibly connected with universal driving shaft two ends, on, lower shoe is separately positioned on extreme upper of universal driving shaft two, lower section, in cylinder group supporting surface is arranged on, between the sidewall of outer arcuate chain guard and be welded to each other fixing;
Drive mechanism is connected with link gear electric drive, mainly by driving motor, converter, decelerator, steering gear and power output shaft to form;
PLC is set with data accumulating unit, is stored transmission data by data accumulating unit, information processing outputting data signals.
Described frames is cast iron quality, wherein, supporting body frame is fan-shaped cast iron tabular, surface area is bigger than the surface area of cylinder group, being arranged on the parallel lower section of cylinder group supporting surface, a spike is to be welded on the cast iron square tube supported below body frame, and location supports seat and is arranged on below support body frame and is arranged between a spike to install drive mechanism, foot cup top layer is zinc-plated and sheathed is arranged on support sole end, simultaneously foot cup height adjustable.
The transmission width of described cylinder group is 785-805mm, turning transmission of angle is set to 60-180 degree, when turning transmission of angle is 60 degree, it is 60 degree that head end cylinder intersects with the length direction of end cylinder, when turning transmission of angle is 180 degree, it is 180 degree that head end cylinder intersects with the length direction of end cylinder.
Described connecting gear is additionally provided with trouble shooting device, it is arranged on the lower section of cylinder group, including detecting system, trouble alarm, baffles and driving cylinder, baffles mounted in pairs is at the outer side-lower of first and end cylinder of cylinder group, when detecting system senses that connecting gear breaks down, trouble alarm signal an alert, simultaneously drives air cylinder driven baffles upwards jack-up, barrier at the head and end of cylinder group to stop transmission.
Described cylinder group and cylinder group supporting surface dock linear transmission mechanism at the two ends in transmission direction, cylinder group can bidirectional rolling to realize transmitted in both directions.
Being provided with suspension block on two arc limits of described cylinder group, suspension block is arranged along the barrel two ends suspension of cylinder group, and two terminals of suspension block are fixed on cylinder group supporting surface by supporting rod member.
The beneficial effects of the utility model are embodied in: compact overall structure of the present utility model, it is simple to dock other structures, the structure used with control can flexible, and multiclass data memory can be stored with memory function;The connecting gear used saves space, quick and flexible adjustment, link gear and connecting gear the attachment structure of transmission is easy to transmission, and the drive mechanism of employing and controller integrate driving, speed governing, frequency conversion, commutate and the adjusting function remembered.
Accompanying drawing explanation
Fig. 1 is overall structure simplified schematic diagram of the present utility model.
Fig. 2 is turning transmission of angle of the present utility model cylinder group arrangement architecture figure when being 90 degree.
Fig. 3 is barrel of the present utility model and link gear assembling assumption diagram.
Fig. 4 is turning transmission of angle of the present utility model cylinder group supporting surface plan structure figure when being 180 degree.
Fig. 5 is turning transmission of angle of the present utility model cylinder group supporting surface side block diagram when being 180 degree.
Accompanying drawing mark explanation: 1-supports body frame, 2-props up spike, and 3-location supports seat, 4-foot cup, 5-drive mechanism, 6-cylinder group, 7-cylinder group supporting surface, 8-link gear, 61-barrel, 62-suspension block, 71-A sector Support, 72-B sector Support, 73-C sector Support, 74-chute, 75-slide block, 81-double rows of teeth sprocket wheel, 82-pitch chain ring, 83-universal driving shaft, arc chain guard inside 84-, 85-outer arcuate chain guard, number tooth sprocket of 86-, No. bis-tooth sprockets of 87-.
Detailed description of the invention
Describe detailed description of the invention of the present utility model below in conjunction with the accompanying drawings in detail:
The high efficient and flexible turning formula conveyer of a kind of band memory function, mainly includes actuating unit and frames, and actuating unit is arranged in frames with stationary positioned, and described frames mainly includes supporting body frame 1, a spike 2, location support seat 3 and foot cup 4;
Described actuating unit mainly by PLC and with PLC be electrically connected with drive mechanism 5, link gear 8 and connecting gear form, wherein, connecting gear is provided with a cylinder group 6 and cylinder group supporting surface 7, cylinder group 6 is arranged in order into fan-shaped by several cylinders and forms, cylinder is that one end connects the tapering cylinder having double rows of teeth sprocket wheel 81, its barrel 61 is frustum, and tapering is 1:17-1:15, and barrel 61 top layer is zinc-plated;Cylinder group supporting surface 7 is supported by support rod and is arranged on below cylinder group 6, it is made up of three 60 degree fan-shaped supporting surfaces, from left to right it is respectively A sector Support 71, B sector Support 72, C sector Support 73, wherein, A, B, C sector Support is installed the most step by step, A sector Support 71 is arranged on the top, B, C sector Support is the most down stacked, B, C sector Support offers chute 74 in fan-shaped radian direction, A, the slide block 75 mated with chute 74 it is provided with bottom the right-hand member of B sector Support, A, B sector Support is slidably mounted on B by slide block 75 respectively, to form fan-shaped arc length adjustable cylinder group supporting surface 7 on the chute 74 of C sector Support;The transmission width of described cylinder group 6 is 785-805mm, the present embodiment is preferably 795mm, turning transmission of angle is set to 60-180 degree, when turning transmission of angle is 60 degree, it is 60 degree that head end cylinder intersects with the length direction of end cylinder, when turning transmission of angle is 180 degree, it is 180 degree that head end cylinder intersects with the length direction of end cylinder, the preferred transmission of angle of the present embodiment is 90-110 degree, when turning transmission of angle is 90/110 degree, it is 90/110 degree that head end cylinder intersects with the length direction of end cylinder;Being provided with suspension block 62 on two arc limits of described cylinder group 6, suspension block 62 is arranged along the barrel 61 two ends suspension of cylinder group 6, and two terminals of suspension block 62 are fixed on cylinder group supporting surface 7 by supporting rod member;Described cylinder group 6 and cylinder group supporting surface 7 dock linear transmission mechanism at the two ends in transmission direction, cylinder group 6 can bidirectional rolling to realize transmitted in both directions;Described connecting gear is additionally provided with trouble shooting device, it is arranged on the lower section of cylinder group 6, including detecting system, trouble alarm, baffles and driving cylinder, baffles mounted in pairs is at the outer side-lower of first and end cylinder of cylinder group 6, when detecting system senses that connecting gear breaks down, trouble alarm signal an alert, simultaneously drives air cylinder driven baffles upwards jack-up, barrier at the head and end of cylinder group 6 to stop transmission;
Link gear 8 is mainly made up of double rows of teeth sprocket wheel 81, pitch chain ring 82, universal driving shaft 83, inner side arc chain guard 84 and outer arcuate chain guard 85, double rows of teeth sprocket wheel 81 is connected with universal driving shaft 83 top axial restraint by bearing, universal driving shaft 83 runs through from one end that cylinder latus rectum is bigger and is sleeved in cylinder, and at end, bearing is installed, form double rows of teeth sprocket wheel 81 linkage and be arranged on outside cylinder one end;Double rows of teeth sprocket wheel 81 includes a tooth sprocket 86 and No. two tooth sprockets 87, engaged by pitch chain ring 82 between adjacent cylinder and connect No. one adjacent and corresponding or No. two tooth sprockets 87, it is in transmission connection with formation one, when a tooth sprocket 86 of a wherein cylinder is connected with tooth sprocket 86 engagement of left hand roller by pitch chain ring 82, its No. two tooth sprockets 87 pass through pitch chain ring 82 and engage and be connected with No. two tooth sprockets 87 of right hand roller;Inner side arc chain guard 84, outer arcuate chain guard 85 is semi-surrounding Open architecture, including sidewall with upper, lower shoe, sidewall folds into cambered surface wall body by cold-reduced sheet bending, on, the top edge that lower shoe is connected to sidewall is overall with the side concavity that lower edge forms groove at side surface, inner side arc chain guard 84, outer arcuate chain guard 85 is vertically arranged in fan-shaped short arc limit and the long arc limit side of cylinder group 6 respectively, and support its bottom surface to support body frame 1, wherein two side is flexibly connected with universal driving shaft 83 two ends, on, lower shoe is separately positioned on extreme upper of universal driving shaft 83 liang, lower section, in cylinder group supporting surface 7 is arranged on, between the sidewall of outer arcuate chain guard 85 and be welded to each other fixing;
Drive mechanism 5 is connected with link gear 8 electric drive, mainly by driving motor, converter, decelerator, steering gear and power output shaft to form;Thus the rotation for cylinder provides power and carries out function controlling
PLC is set with data accumulating unit, is stored transmission data by data accumulating unit, information processing outputting data signals, can be used for storing the data memories such as optimum velocity, bearing capacity, fault cause;
Described frames is cast iron quality, wherein, supporting body frame 1 is fan-shaped cast iron tabular, surface area is bigger than the surface area of cylinder group 6, being arranged on the parallel lower section of cylinder group supporting surface 7, a spike 2 is to be welded on the cast iron square tube supported below body frame 1, and location supports seat 3 and is arranged on below support body frame 1 and is arranged between a spike 2 to install drive mechanism 5, foot cup 4 top layer is zinc-plated and sheathed is arranged on spike 2 bottom, simultaneously foot cup 4 height adjustable.
A kind of high efficient and flexible turning formula conveyer packaging technology of band memory function, described packaging technology comprises the following steps:
1) assembling of frames: first with support body frame 1 be main work surface, a spike 2 is arranged on support body frame 1 lower surface, propping up spike 2 can be 4-8, it is arranged on and supports at the active force fulcrum at body frame 1 edge, then foot cup 4 is arranged on spike 2 lowermost end and regulates foot cup 4 height, finally location supports seat 3 and is arranged on the inner side that spike 2 surrounds, and is movably connected on a spike 2 and forms mobilizable location and support seat 3, completes frames and assembles;
2) assembling of connecting gear: cylinder is arranged in order into fan-shaped composition cylinder group 6, assembling A, B, C sector Support formation cylinder group supporting surface 7, cylinder group supporting surface 7 is arranged on below cylinder group 6, cylinder group supporting surface 7 can be fixed in frames by support bar, after being completed, suspension block 62 is suspended and be arranged on two arc limits of cylinder group 6, complete connecting gear and assemble;
3) assembling of link gear 8: double rows of teeth sprocket wheel 81, universal driving shaft 83 assemble with roller sleeve, connected by pitch chain ring 82 engagement between adjacent tooth sprocket, and universal driving shaft 83 runs through cylinder and highlights the two ends, left and right at cylinder, then universal driving shaft 83 two ends are movably fixed on the sidewall of medial and lateral arc chain guard 85, medial and lateral arc chain guard 85 around the protective cover of composition cylinder two ends double rows of teeth sprocket wheel 81, completes the assembling of link gear 8 and link gear 8 and connecting gear with its upper and lower base plate and sidewall;
4) overall structure assembles: drive mechanism 5, PLC is arranged on location and supports on seat 3 and be arranged in frames with fixing support after being in transmission connection with link gear 8 drive connection, connecting gear and link gear 8.
The above, it it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some deformation and amendment, every any amendment, equivalent variations and modification above embodiment made according to technical spirit of the present utility model can be made, all still fall within the range of technical solutions of the utility model.