A kind of high efficient and flexible turning formula conveyer with memory function and packaging technology thereof
Technical field
The present invention relates to and be a kind ofly applied in processing the turning conveyer being convenient to transmit, espespecially a kind of high efficient and flexible turning formula conveyer with memory function and packaging technology thereof.
Background technology
The type of transmission that traditional flow production line is commonly used is linear transmission, and the speed of linear transmission is fast and accurate, but needs when defect is and is applied to turning or multiplexing to change track transmission, and job procedure is loaded down with trivial details consuming time, is unfavorable for fast and efficient production, for processing of being more convenient for, start in processing to adopt and be convenient to the transmitting device transmitted of turning, also good conveying effect can be played with the use of space fully can be saved with other straight lines or non-rectilinear load transfer device, but, the now conventional turning conveyer being convenient to transmit mostly is the attachment means in conveyer, regulation and control difficulty is large, use dumb, and due to control process consuming time and cause efficiency to reduce, simultaneously, existing turning conveyer is owing to only playing coherent effect, make its Structural Design Requirement not high, also cause its function scarcely perfect, therefore also there is more drawback in existing turning conveyer.
Summary of the invention
For solving the problem, the present invention is intended to openly a kind ofly be applied in processing the turning conveyer being convenient to transmit, espespecially a kind of high efficient and flexible turning formula conveyer with memory function and packaging technology thereof.
For achieving the above object, the technical solution used in the present invention is: a kind of high efficient and flexible turning formula conveyer with memory function, mainly comprise actuating unit and frames, actuating unit is arranged in frames with stationary positioned, it is characterized in that, described frames mainly comprises support body frame, feet, positioning supports seat and pin cup;
Described actuating unit forms primarily of PLC and the driver train, link gear and the connecting gear that are electrically connected with PLC, wherein, connecting gear is provided with a cylinder group and cylinder group bearing surface, cylinder group is arranged in order into fan-shaped by several cylinders and forms, cylinder is the tapering cylinder that one end is connected with double rows of teeth sprocket wheel, its barrel is frustum, and tapering is 1:17-1:15, and barrel top layer is zinc-plated, cylinder group bearing surface is supported by cramp bar and is arranged on below cylinder group, be made up of three 60 degree of fan-shaped bearing surfaces, from left to right be respectively A, B, the fan-shaped Support of C, wherein, A, B, C installs fan-shaped Support by different level step by step, the fan-shaped Support of A is arranged on the top, B, the fan-shaped Support of C is down stacked successively, B, the fan-shaped Support of C offers chute in fan-shaped radian direction, A, the slide block mated with chute is provided with bottom the right-hand member of the fan-shaped Support of B, A, the fan-shaped Support of B is arranged on B respectively by skid, to form the adjustable cylinder group bearing surface of fan-shaped arc length on the chute of the fan-shaped Support of C,
Link gear forms primarily of double rows of teeth sprocket wheel, pitch chain ring, universal driving shaft, inner side arc chain guard and outer arcuate chain guard, double rows of teeth sprocket wheel is connected with universal driving shaft top axial restraint by bearing, universal driving shaft runs through from one end that cylinder latus rectum is larger and is sleeved in cylinder, and at end, bearing is installed, form the interlock of double rows of teeth sprocket wheel and be arranged on outside cylinder one end, double rows of teeth sprocket wheel comprises a toothed chain wheel and No. two toothed chain wheels, to be connected with a joggle adjacent and correspondence No. one or No. two toothed chain wheels by pitch chain ring between adjacent cylinder, when a toothed chain wheel of a wherein cylinder is connected with a joggle by a toothed chain wheel of pitch chain ring and left hand roller, No. two toothed chain wheels of its No. two toothed chain wheels and right hand roller are connected with a joggle by pitch chain ring, inner side arc chain guard, outer arcuate chain guard is semi-surrounding Open architecture, comprise sidewall and upper, lower shoe, sidewall folds into cambered surface wall body by cold rolled thin steel sheet is bending, on, lower shoe is connected to the upper limb of sidewall and lower edge, and to form the side concavity of groove at side surface overall, inner side arc chain guard, outer arcuate chain guard is vertically arranged on fan-shaped short arc limit and the long arc limit side of cylinder group respectively, and support its bottom surface to support body frame, wherein two side is flexibly connected with universal driving shaft two ends, on, lower shoe is separately positioned on extreme upper of universal driving shaft two, below, in cylinder group bearing surface is arranged on, be welded to each other fixing between the sidewall of outer arcuate chain guard,
Driver train is connected with link gear electric drive, primarily of drive motor, frequency converter, retarder, deflector and power take-off shaft composition;
PLC is set with data accumulating unit, is stored, information processing outputting data signals by data accumulating unit to transmission data.
Described frames is cast iron quality, wherein, supporting body frame is fan-shaped cast iron tabular, skin area is larger than the skin area of cylinder group, be arranged on the parallel below of cylinder group bearing surface, feet is be welded on the cast iron square tube supported below body frame, and positioning supports seat is arranged on and supports below body frame and to be arranged between feet to install driver train, pin cup top layer is zinc-plated and be sheathedly arranged on feet bottom, pin cup height adjustable simultaneously.
The transmission width of described cylinder group is 785-805mm, turning transmission of angle is set to 60-180 degree, when turning transmission of angle is 60 degree, head end cylinder is crossing with the length direction of end cylinder is 60 degree, when turning transmission of angle is 180 degree, head end cylinder is crossing with the length direction of end cylinder is 180 degree.
Described connecting gear is also provided with trouble-shooting device, be arranged on the below of cylinder group, comprise checking system, trouble alarm, baffles and driving cylinder, baffles mounted in pairs is at the outer side-lower of the first and end cylinder of cylinder group, when checking system senses connecting gear et out of order, trouble alarm gives the alarm signal, drives air cylinder driven baffles upwards jack-up simultaneously, barrier at the head and end of cylinder group to stop transmission.
Described cylinder group docks linear transmission mechanism with cylinder group bearing surface at the two ends of transmission direction, cylinder group can bidirectional rolling to realize bidirectional transmission.
Two arc limits of described cylinder group are provided with suspension block, and suspension block is arranged along the barrel two ends suspension of cylinder group, and two terminals of suspension block are fixed on cylinder group bearing surface by supporting rod.
With a high efficient and flexible turning formula conveyer packaging technology for memory function, it is characterized in that, described packaging technology comprises the following steps:
1) assembling of frames: first to support body frame for main driving surface, feet is arranged on and supports body frame lower surface, feet can be 4-8, be arranged on the application force fulcrum place supporting body frame edge, then pin cup be arranged on feet lowermost end and regulate pin cup height, last positioning supports seat is arranged on the inner side that feet surrounds, and is movably connected on feet and forms mobilizable positioning supports seat, completes frames assembling;
2) assembling of connecting gear: cylinder is arranged in order into fan-shaped composition cylinder group, the fan-shaped Support of assembling A, B, C forms cylinder group bearing surface, cylinder group bearing surface is arranged on below cylinder group, cylinder group bearing surface can be fixed in frames by strut bar, after having assembled, suspension block is suspended and be arranged on two arc limits of cylinder group, complete connecting gear assembling;
3) assembling of link gear: double rows of teeth sprocket wheel, universal driving shaft and roller sleeve are assembled, be connected with a joggle by pitch chain ring between adjacent toothed chain wheel, and universal driving shaft runs through cylinder gives prominence to two ends, left and right at cylinder, then universal driving shaft two ends are movably fixed on the sidewall of medial and lateral arc chain guard, medial and lateral arc chain guard around the protective cover forming cylinder two ends double rows of teeth sprocket wheel, completes the assembling of link gear and link gear and connecting gear with its upper and lower base plate and sidewall;
4) integral structure assembling: driver train, PLC be arranged on to drive on positioning supports seat and with link gear and be connected, is arranged on after connecting gear and link gear are in transmission connection in frames with fixed pedestal.
Beneficial effect of the present invention is embodied in: compact overall structure of the present invention, is convenient to dock other structures, and the structure adopted with control can flexible, and can store multiclass data memory with memory function; The connecting gear adopted saves space, transmission fast and flexible adjustment, and the connection structure of link gear and connecting gear is convenient to transmission, the driver train of employing and controller integrate drive, speed governing, frequency conversion, commutation and memory adjusting function.
Accompanying drawing explanation
Fig. 1 is integral structure simplified schematic diagram of the present invention.
Fig. 2 is turning transmission of angle of the present invention cylinder group arrangement architecture figure when being 90 degree.
Fig. 3 is barrel of the present invention and link gear assembling assumption diagram.
Fig. 4 is turning transmission of angle of the present invention cylinder group bearing surface plan structure figure when being 180 degree.
Fig. 5 is turning transmission of angle of the present invention cylinder group bearing surface side-looking constructional drawing when being 180 degree.
Accompanying drawing mark illustrates: 1-supports body frame, 2-feet, 3-positioning supports seat, 4-pin cup, 5-driver train, 6-cylinder group, 7-cylinder group bearing surface, 8-link gear, 61-barrel, 62-suspension block, the fan-shaped Support of 71-A, the fan-shaped Support of 72-B, the fan-shaped Support of 73-C, 74-chute, 75-slide block, 81-double rows of teeth sprocket wheel, 82-pitch chain ring, 83-universal driving shaft, arc chain guard inside 84-, 85-outer arcuate chain guard, 86-toothed chain wheel, 87-No. bis-toothed chain wheels.
Detailed description of the invention
The specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing:
A kind of high efficient and flexible turning formula conveyer with memory function, mainly comprise actuating unit and frames, actuating unit is arranged on stationary positioned in frames, and described frames mainly comprises support body frame 1, feet 2, positioning supports seat 3 and pin cup 4;
Described actuating unit forms primarily of PLC and the driver train 5, link gear 8 and the connecting gear that are electrically connected with PLC, wherein, connecting gear is provided with a cylinder group 6 and cylinder group bearing surface 7, cylinder group 6 is arranged in order into fan-shaped by several cylinders and forms, cylinder is the tapering cylinder that one end is connected with double rows of teeth sprocket wheel 81, its barrel 61 is frustum, and tapering is 1:17-1:15, and barrel 61 top layer is zinc-plated, cylinder group bearing surface 7 is supported by cramp bar and is arranged on below cylinder group 6, be made up of three 60 degree of fan-shaped bearing surfaces, from left to right be respectively the fan-shaped Support 71 of A, the fan-shaped Support 72 of B, the fan-shaped Support 73 of C, wherein, A, B, C installs fan-shaped Support by different level step by step, the fan-shaped Support 71 of A is arranged on the top, B, the fan-shaped Support of C is down stacked successively, B, the fan-shaped Support of C offers chute 74 in fan-shaped radian direction, A, the slide block 75 mated with chute 74 is provided with bottom the right-hand member of the fan-shaped Support of B, A, the fan-shaped Support of B is slidably mounted on B respectively by slide block 75, to form the adjustable cylinder group bearing surface 7 of fan-shaped arc length on the chute 74 of the fan-shaped Support of C, the transmission width of described cylinder group 6 is 785-805mm, the present embodiment is preferably 795mm, turning transmission of angle is set to 60-180 degree, when turning transmission of angle is 60 degree, head end cylinder is crossing with the length direction of end cylinder is 60 degree, when turning transmission of angle is 180 degree, head end cylinder is crossing with the length direction of end cylinder is 180 degree, the preferred transmission of angle of the present embodiment is 90-110 degree, when turning transmission of angle is 90/110 degree, head end cylinder is crossing with the length direction of end cylinder is 90/110 degree, two arc limits of described cylinder group 6 are provided with suspension block 62, and suspension block 62 is arranged along the barrel 61 two ends suspension of cylinder group 6, and two terminals of suspension block 62 are fixed on cylinder group bearing surface 7 by supporting rod, described cylinder group 6 docks linear transmission mechanism with cylinder group bearing surface 7 at the two ends of transmission direction, cylinder group 6 can bidirectional rolling to realize bidirectional transmission, described connecting gear is also provided with trouble-shooting device, be arranged on the below of cylinder group 6, comprise checking system, trouble alarm, baffles and driving cylinder, baffles mounted in pairs is at the outer side-lower of the first and end cylinder of cylinder group 6, when checking system senses connecting gear et out of order, trouble alarm gives the alarm signal, drives air cylinder driven baffles upwards jack-up simultaneously, barrier at the head and end of cylinder group 6 to stop transmission,
Link gear 8 forms primarily of double rows of teeth sprocket wheel 81, pitch chain ring 82, universal driving shaft 83, inner side arc chain guard 84 and outer arcuate chain guard 85, double rows of teeth sprocket wheel 81 is connected with universal driving shaft 83 top axial restraint by bearing, universal driving shaft 83 runs through from one end that cylinder latus rectum is larger and is sleeved in cylinder, and at end, bearing is installed, form the interlock of double rows of teeth sprocket wheel 81 and be arranged on outside cylinder one end, double rows of teeth sprocket wheel 81 comprises a toothed chain wheel 86 and No. two toothed chain wheels 87, to be connected with a joggle adjacent and correspondence No. one or No. two toothed chain wheels 87 by pitch chain ring 82 between adjacent cylinder, be in transmission connection to form one, when a toothed chain wheel 86 of a wherein cylinder is connected with a joggle with a toothed chain wheel 86 of left hand roller by pitch chain ring 82, its No. two toothed chain wheels 87 are connected with a joggle by pitch chain ring 82 with No. two toothed chain wheels 87 of right hand roller, inner side arc chain guard 84, outer arcuate chain guard 85 is semi-surrounding Open architecture, comprise sidewall and upper, lower shoe, sidewall folds into cambered surface wall body by cold rolled thin steel sheet is bending, on, lower shoe is connected to the upper limb of sidewall and lower edge, and to form the side concavity of groove at side surface overall, inner side arc chain guard 84, outer arcuate chain guard 85 is vertically arranged on fan-shaped short arc limit and the long arc limit side of cylinder group 6 respectively, and support its bottom surface to support body frame 1, wherein two side is flexibly connected with universal driving shaft 83 two ends, on, lower shoe is separately positioned on extreme upper of universal driving shaft 83 liang, below, in cylinder group bearing surface 7 is arranged on, be welded to each other fixing between the sidewall of outer arcuate chain guard 85,
Driver train 5 is connected with link gear 8 electric drive, primarily of drive motor, frequency converter, retarder, deflector and power take-off shaft composition; Thus power is provided and carries out function controlling for the rotation of cylinder
PLC is set with data accumulating unit, is stored, information processing outputting data signals by data accumulating unit to transmission data, can be used for storing the data memories such as optimum velocity, load-carrying capacity, fault cause;
Described frames is cast iron quality, wherein, supporting body frame 1 is fan-shaped cast iron tabular, skin area is larger than the skin area of cylinder group 6, be arranged on the parallel below of cylinder group bearing surface 7, feet 2 is for being welded on the cast iron square tube supported below body frame 1, and positioning supports seat 3 is arranged on and supports below body frame 1 and to be arranged between feet 2 to install driver train 5, pin cup 4 top layer is zinc-plated and be sheathedly arranged on feet 2 bottom, pin cup 4 height adjustable simultaneously.
With a high efficient and flexible turning formula conveyer packaging technology for memory function, described packaging technology comprises the following steps:
1) assembling of frames: be first main driving surface to support body frame 1, feet 2 is arranged on and supports body frame 1 lower surface, feet 2 can be 4-8, be arranged on the application force fulcrum place supporting body frame 1 edge, then pin cup 4 be arranged on feet 2 lowermost end and regulate pin cup 4 height, last positioning supports seat 3 is arranged on the inner side that feet 2 surrounds, and is movably connected on feet 2 and forms mobilizable positioning supports seat 3, completes frames assembling;
2) assembling of connecting gear: cylinder is arranged in order into fan-shaped composition cylinder group 6, the fan-shaped Support of assembling A, B, C forms cylinder group bearing surface 7, cylinder group bearing surface 7 is arranged on below cylinder group 6, cylinder group bearing surface 7 can be fixed in frames by strut bar, after having assembled, suspension block 62 is suspended and be arranged on two arc limits of cylinder group 6, complete connecting gear assembling;
3) assembling of link gear 8: double rows of teeth sprocket wheel 81, universal driving shaft 83 are assembled with roller sleeve, be connected with a joggle by pitch chain ring 82 between adjacent toothed chain wheel, and universal driving shaft 83 runs through cylinder gives prominence to two ends, left and right at cylinder, then universal driving shaft 83 two ends are movably fixed on the sidewall of medial and lateral arc chain guard 85, medial and lateral arc chain guard 85 around the protective cover forming cylinder two ends double rows of teeth sprocket wheel 81, completes the assembling of link gear 8 and link gear 8 and connecting gear with its upper and lower base plate and sidewall;
4) integral structure assembling: driver train 5, PLC be arranged on to drive on positioning supports seat 3 and with link gear 8 and be connected, is arranged in frames with fixed pedestal after connecting gear and link gear 8 are in transmission connection.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, the technical personnel of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present invention any amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.