A kind of high efficient and flexible turning formula conveyer and its packaging technology with memory function
Technical field
The present invention relates to a kind of turning conveyer for being applied to be easy to transmission in processing, espespecially a kind of band memory function
High efficient and flexible turning formula conveyer and its packaging technology.
Background technology
The conventional transmission means of traditional production line is linear transmission, and the speed of linear transmission is fast and accurate, but lacks
It is to be applied to need to change track transmission when turning or multiplex to fall into, and working procedure is cumbersome time-consuming, is unfavorable for rapidly and efficiently giving birth to
Production;Processed to be more convenient for, start the transmitting device transmitted using being easy to turn in processing, with other straight lines or non-straight
Line conveying equipment is with the use of can fully save space and can play good conveying effect, and still, now conventional is easy to transmit
Turning conveyer be mostly attachment means in conveyer, regulation and control difficulty is big, and utilization is dumb, and due to control process it is time-consuming and
Efficiency is caused to reduce, meanwhile, existing turning conveyer is coherent due to only serving, and makes its Structural Design Requirement not high, also leads
The most imperfection of its function is caused, therefore existing turning conveyer also has more drawback.
The content of the invention
To solve the above problems, it is contemplated that a kind of turning transmission for being applied to be easy to transmission in processing is disclosed
Machine, espespecially a kind of high efficient and flexible turning formula conveyer and its packaging technology with memory function.
To achieve the above object, the technical solution adopted by the present invention is:A kind of high efficient and flexible turning formula with memory function
Conveyer, main to include actuating unit and frames, actuating unit is arranged in frames to be existed with stationary positioned, its feature
In described frames mainly include support body frame, support feet, positioning support base and pin cup;
Described actuating unit is mainly by PLC and the drive mechanism being electrically connected with PLC, link gear
Formed with transport mechanism, wherein, transport mechanism is provided with a roller group and roller group supporting surface, roller group by several rollers successively
It is arranged in fan-shaped and forms, roller is the taper roller that one end is connected with double tooth sprocket, and its barrel is frustum, and taper is
1:17-1:15, and roller surface layer is zinc-plated;Roller group supporting surface is arranged on below roller group by support rod support, by three
60 degree of fan-shaped supporting surfaces compositions, from left to right respectively A, B, C sector Support, wherein, A, B, C sector Support by different level by
Level installation, A sectors Support are arranged on the top, and B, C sector Support are down stacked successively, and B, C sector Support are in sector
Radian direction offers chute, and the right-hand member bottom of A, B sector Support is provided with the sliding block matched with chute, A, B sector Support
It is slidably mounted on respectively by sliding block on the chute of B, C sector Support to form the adjustable roller group support of fan-shaped arc length
Face;
Link gear is mainly by double tooth sprocket, pitch chain ring, universal driving shaft, inner side arc chain guard and outer arcuate chain guard group
Into double tooth sprocket is connected by bearing with universal driving shaft top axial restraint, and universal driving shaft runs through from the larger one end of roller latus rectum
It is sleeved in roller, and bearing is installed in end, forms double tooth sprocket linkage and be arranged on the outside of roller one end;Double tooth sprocket
Including No.1 tooth sprocket and No. two tooth sprockets, adjacent and corresponding No.1 or two are connected by the engagement of pitch chain ring between adjacent roller
Number tooth sprocket, when the No.1 tooth sprocket of a wherein roller engages connection with the No.1 tooth sprocket of left hand roller by pitch chain ring,
Secondly number tooth sprocket engages connection with No. two tooth sprockets of right hand roller by pitch chain ring;Inner side arc chain guard, outer arcuate chain
Cover and cambered surface wall is folded into by cold-reduced sheet bending for semi-surrounding Open architecture, including side wall and upper and lower bottom plate, side wall
Body, upper and lower bottom plate is connected to the top edge of side wall and lower edge forms the side concavity entirety of groove at side surface, inner side arc
Chain guard, outer arcuate chain guard be vertically arranged in respectively the fan-shaped short arc of roller group while and side during long arc, and to support body frame branch
Support its bottom surface, wherein two side is flexibly connected with universal driving shaft both ends, upper and lower bottom plate be separately positioned on universal driving shaft two poles end it is upper,
Lower section, roller group supporting surface are arranged between the side wall of medial and lateral arc chain guard and are welded to each other fixation;
Drive mechanism is connected with link gear electric drive, mainly by motor, frequency converter, decelerator, steering gear and dynamic
Power output shaft forms;
PLC is set with data accumulating unit, and transmission data are stored, at information by data accumulating unit
Manage simultaneously outputting data signals.
The frames are cast iron quality, wherein, support body frame is fan-shaped cast iron tabular, surface area ratio roller group
Surface area is big, is arranged on the parallel lower section of roller group supporting surface, and support feet is that the cast-iron square being welded on below support body frame leads to,
Positioning support base is arranged on below support body frame and between support feet to install drive mechanism, and pin cup top layer is zinc-plated and covers
If support feet bottom is arranged on, while pin cup height adjustable.
The transmission width of the roller group is 785-805mm, and turning transmission of angle is arranged to 60-180 degree, is transmitted when turning
When angle is 60 degree, head end roller intersects with the length direction of end roller for 60 degree, when turning transmission of angle is 180 degree,
Head end roller intersects for 180 degree with the length direction of end roller.
The transport mechanism is additionally provided with trouble hunting device, installed in the lower section of roller group, including detecting system, failure
Siren, baffles and drive cylinder, baffles mounted in pairs side-lower outside the first and end roller of roller group, when detection is
When system senses that transport mechanism breaks down, trouble alarm signal an alert, while drive cylinder driving baffles are upward
Jack up, barrier is transmitted in the head and end of roller group with stopping.
The roller group docks linear transmission mechanism at the both ends of transmission direction with roller group supporting surface, and roller group can be two-way
Roll to realize transmitted in both directions.
Suspension block is provided with two arc sides of the roller group, barrel both ends of the suspension block along roller group, which suspend, to be set
Put, two terminals of suspension block are fixed on roller group supporting surface by supporting bar.
A kind of high efficient and flexible turning formula conveyer packaging technology with memory function, it is characterised in that described assembling work
Skill comprises the following steps:
1)The assembling of frames:First to support body frame as main working face, support feet is arranged on support body frame following table
Face, support feet can be 4-8, and at the active force fulcrum at support body frame edge, pin cup then is arranged on into support feet
Lowermost end simultaneously adjusts pin cup height, finally positions support base and is arranged on the inner side that support feet surrounds, and is movably connected in support feet
It is upper to form mobilizable positioning support base, complete frames assembling;
2)The assembling of transport mechanism:Roller is arranged in order into fan-shaped composition roller group, assembling A, B, C sector Support shape
Into roller group supporting surface, roller group supporting surface is arranged on below roller group, and roller group supporting surface can be fixed on branch by support bar
Support in frame, suspension block suspends on two arc sides of roller group after being completed, complete transport mechanism assembling;
3)The assembling of link gear:Double tooth sprocket, universal driving shaft and roller sleeve assemble, and pass through between adjacent tooth sprocket
The engagement connection of pitch chain ring, and universal driving shaft through roller protrusion in the left and right ends of roller, then universal driving shaft both ends are movably fixed to
In the side wall of medial and lateral arc chain guard, medial and lateral arc chain guard with thereon, lower shoe and side wall be around form roller both ends pair
The protective cover of toothrow sprocket wheel, complete the assembling of link gear and link gear and transport mechanism;
4)Overall structure assembles:Drive mechanism, PLC are arranged on positioning support base and driven with link gear
Connection, transport mechanism are supported with being arranged on after link gear drive connection in frames with fixed.
Beneficial effects of the present invention are embodied in:The compact overall structure of the present invention, it is easy to dock other structures, it is used
Structure and control can flexible modulation, and can store multiclass data memory with memory function;The transport mechanism saving space of use,
Transmission is quick and flexible adjustment, and the attachment structure of link gear and transport mechanism is easy to be driven, the drive mechanism of use and control
Device integrates driving, speed governing, frequency conversion, the adjusting function of commutation and memory.
Brief description of the drawings
Fig. 1 is the overall structure simplified schematic diagram of the present invention.
Fig. 2 is roller group arrangement architecture figure when the turning transmission of angle of the present invention is 90 degree.
Fig. 3 is the barrel and link gear assembling assumption diagram of the present invention.
Fig. 4 is roller group supporting surface overlooking structure figure when the turning transmission of angle of the present invention is 180 degree.
Fig. 5 is roller group supporting surface side block diagram when the turning transmission of angle of the present invention is 180 degree.
Accompanying drawing marks explanation:1- supports body frame, 2- support feets, 3- positioning support bases, 4- pin cups, 5- drive mechanisms, 6- rollings
Cylinder group, 7- roller group supporting surfaces, 8- link gears, 61- barrels, 62- suspension blocks, 71-A sectors Support, 72-B are fan-shaped
Support, 73-C sectors Support, 74- chutes, 75- sliding blocks, the double tooth sprockets of 81-, 82- pitch chain rings, 83- universal driving shafts, in 84-
Side arc chain guard, 85- outer arcuate chain guards, 86- No.1 tooth sprockets, No. bis- tooth sprockets of 87-.
Embodiment
The embodiment that the invention will now be described in detail with reference to the accompanying drawings:
A kind of high efficient and flexible turning formula conveyer with memory function, mainly include actuating unit and frames, power
Mechanism is arranged in frames with stationary positioned, and described frames mainly include support body frame 1, support feet 2, positioning branch
Support seat 3 and pin cup 4;
Described actuating unit is mainly by PLC and the drive mechanism 5 being electrically connected with PLC, gear
Structure 8 and transport mechanism composition, wherein, transport mechanism is provided with a roller group 6 and roller group supporting surface 7, and roller group 6 is rolled by several
Cylinder is arranged in order into fan-shaped and formed, and roller is the taper roller that one end is connected with double tooth sprocket 81, and its barrel 61 is cone
Mesa-shaped, taper 1:17-1:15, and the top layer of barrel 61 is zinc-plated;Roller group supporting surface 7 is arranged on roller by support rod support
The lower section of group 6, is made up of, from left to right respectively A sectors Support 71, B sectors Support 72, C three 60 degree of fan-shaped supporting surfaces
Fan-shaped Support 73, wherein, A, B, C sector Support are installed step by step by different level, and A sectors Support 71 is arranged on the top, B, C
Fan-shaped Support is down stacked successively, and B, C sector Support offer chute 74, A, B sector Support in fan-shaped radian direction
Right-hand member bottom be provided with the sliding block 75 that is matched with chute 74, A, B sector Support are slidably mounted on B, C by sliding block 75 respectively
To form the adjustable roller group supporting surface 7 of fan-shaped arc length on the chute 74 of fan-shaped Support;The transmission width of the roller group 6
For 785-805mm, the present embodiment is preferably 795mm, and turning transmission of angle is arranged to 60-180 degree, when turning transmission of angle is 60
When spending, head end roller intersects with the length direction of end roller for 60 degree, when turning transmission of angle is 180 degree, head end roller
It is 90-110 degree to intersect with the length direction of end roller for 180 degree, the preferable transmission of angle of the present embodiment, and angle is transmitted when turning
Spend for 90/110 degree when, head end roller intersects with the length direction of end roller for 90/110 degree;Two arc sides of the roller group 6
On be provided with suspension block 62, barrel 61 both ends of the suspension block 62 along roller group 6, which suspend, to be set, suspension block 62 two eventually
End is fixed on roller group supporting surface 7 by supporting bar;The roller group 6 is with roller group supporting surface 7 the two of transmission direction
End docking linear transmission mechanism, roller group 6 can bidirectional rolling to realize transmitted in both directions;The transport mechanism is additionally provided with failure inspection
Repair device, installed in the lower section of roller group 6, including detecting system, trouble alarm, baffles and drive cylinder, baffles into
To the side-lower outside the first and end roller of roller group 6, when detecting system senses that transport mechanism breaks down, failure
Siren signal an alert, while drive cylinder driving baffles jack up upwards, barrier is in the head and end of roller group 6 to hinder
Gear transmission;
Link gear 8 is mainly by double tooth sprocket 81, pitch chain ring 82, universal driving shaft 83, inner side arc chain guard 84 and lateral arcs
Shape chain guard 85 is formed, and double tooth sprocket 81 is connected by bearing with the top axial restraint of universal driving shaft 83, and universal driving shaft 83 leads to from roller
The larger one end in footpath, which is run through, to be sleeved in roller, and installs bearing in end, is formed the double linkage of tooth sprocket 81 and is arranged on roller
On the outside of one end;Double tooth sprocket 81 includes No.1 tooth sprocket 86 and No. two tooth sprockets 87, by pitch chain ring 82 between adjacent roller
Engagement connects adjacent and corresponding No.1 or No. two tooth sprockets 87, to form a drive connection, when the No.1 of a wherein roller
When tooth sprocket 86 engages connection by pitch chain ring 82 with the No.1 tooth sprocket 86 of left hand roller, secondly number tooth sprocket 87 rolls with right side
No. two tooth sprockets 87 of cylinder are engaged by pitch chain ring 82 and connected;Inner side arc chain guard 84, outer arcuate chain guard 85 are opened for semi-surrounding
Formula structure, including side wall and upper and lower bottom plate are put, side wall folds into cambered surface wall body, upper and lower bottom plate point by cold-reduced sheet bending
The top edge of side wall is not connected to and lower edge forms the side concavity entirety of groove at side surface, inner side arc chain guard 84, lateral arcs
Shape chain guard 85 be vertically arranged in respectively the fan-shaped short arc of roller group 6 while and side during long arc, and to support body frame 1 to support its bottom
Face, wherein two side are flexibly connected with the both ends of universal driving shaft 83, and upper and lower bottom plate is separately positioned on the upper and lower of the two poles end of universal driving shaft 83
Side, roller group supporting surface 7 are arranged between the side wall of medial and lateral arc chain guard 85 and are welded to each other fixation;
Drive mechanism 5 is connected with the electric drive of link gear 8, mainly by motor, frequency converter, decelerator, steering gear and
Power output shaft forms;So as to provide power for the rotation of roller and carry out function controlling
PLC is set with data accumulating unit, and transmission data are stored, at information by data accumulating unit
Simultaneously outputting data signals are managed, available for data memories such as storage optimum velocity, bearing capacity, failure causes;
The frames are cast iron quality, wherein, support body frame 1 is fan-shaped cast iron tabular, surface area ratio roller group 6
Surface area it is big, be arranged on the parallel lower section of roller group supporting surface 7, support feet 2 is to be welded on the cast iron of the lower section of support body frame 1
Fang Tong, positioning support base 3 are arranged on the lower section of support body frame 1 and are arranged between support feet 2 to install drive mechanism 5, the table of pin cup 4
Layer is zinc-plated and is arranged installed in the bottom of support feet 2, while the height adjustable of pin cup 4.
A kind of high efficient and flexible turning formula conveyer packaging technology with memory function, described packaging technology include following step
Suddenly:
1)The assembling of frames:First to support body frame 1 as main working face, support feet 2 is arranged under support body frame 1
Surface, support feet 2 can be 4-8, and at the active force fulcrum at support body frame 1 edge, pin cup 4 then is arranged on into branch
The lowermost end of spike 2 simultaneously adjusts the height of pin cup 4, finally positions support base 3 and is arranged on the inner side that support feet 2 surrounds, and is flexibly connected
Mobilizable positioning support base 3 is formed in support feet 2, completes frames assembling;
2)The assembling of transport mechanism:Roller is arranged in order into fan-shaped composition roller group 6, assembling A, B, C sector Support
Roller group supporting surface 7 is formed, roller group supporting surface 7 is arranged on the lower section of roller group 6, and roller group supporting surface 7 can be consolidated by support bar
It is scheduled in frames, suspension block 62 suspends on two arc sides of roller group 6 after being completed, completes transport mechanism
Assembling;
3)The assembling of link gear 8:Double tooth sprocket 81, universal driving shaft 83 and roller sleeve assemble, adjacent tooth sprocket it
Between engaged and connect by pitch chain ring 82, and universal driving shaft 83 through roller protrusion in the left and right ends of roller, then 83 liang of universal driving shaft
End is movably fixed in the side wall of medial and lateral arc chain guard 85, medial and lateral arc chain guard 85 with thereon, lower shoe and side wall enclose
Around the protective cover of the composition double tooth sprocket 81 in roller both ends, link gear 8 and link gear 8 and the group of transport mechanism are completed
Dress;
4)Overall structure assembles:By drive mechanism 5, PLC be arranged on positioning support base 3 on and with link gear 8
Drive connection, transport mechanism are arranged in frames after being connected with link gear 8 and supported with fixed.
It is described above, only it is presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, one's own profession
The technical staff of industry, under the inspiration of the technical program, some deformations and modification, every technology according to the present invention can be made
Any modification, equivalent variations and the modification that embodiment of the essence to more than is made, still fall within the scope of technical solution of the present invention
It is interior.