CN205436568U - Waste printed circuit board cracker - Google Patents

Waste printed circuit board cracker Download PDF

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Publication number
CN205436568U
CN205436568U CN201520845474.6U CN201520845474U CN205436568U CN 205436568 U CN205436568 U CN 205436568U CN 201520845474 U CN201520845474 U CN 201520845474U CN 205436568 U CN205436568 U CN 205436568U
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China
Prior art keywords
feed
pyrolysis oven
circuit board
screening
metal
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CN201520845474.6U
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Chinese (zh)
Inventor
许开华
鲁习金
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Jingmen green recycling electronic waste disposal Co.,Ltd.
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Jingmen GEM New Material Co Ltd
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Priority to CN201520845474.6U priority Critical patent/CN205436568U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The utility model provides a waste printed circuit board cracker, includes feeding mechanism, pyrolysis oven and metal recycling mechanism, feeding mechanism includes that broken mechanism sympathetic vibration moves the sieve, broken mechanism be used for to shale shaker feed, shale shaker are used for to the pyrolysis oven feed, and metal recycling mechanism is sent into to the mixed scraps of pyrolysis oven, and the pyrolysis oven includes feed inlet, furnace body, drag arm, main shaft, at least two -layer splitting chamber and discharge gate, and the feed inlet sets up in the top of furnace body, the discharge gate set up in the lower part of furnace body, the range upon range of setting of splitting chamber, every layer of splitting chamber all is provided with the drag arm, and the main shaft is connected with the drag arm drive, and the drag arm is used for material edge splitting chamber spiral downwash, and feeding mechanism is to the feed inlet feed, and the discharge gate of pyrolysis oven is to metal recycling mechanism feed. Through with the broken and screening of circuit board, send into the pyrolysis oven and carry out the schizolysis, decompose a waste printed circuit board's recoverable metal ingredient, by freezing and screening with metal separation, obtain the metal recycling result, and metal recycling is efficient, separates effectually.

Description

A kind of old circuit board cracker
Technical field
This utility model relates to old circuit board recovery technology field, is specifically related to a kind of old circuit board cracker.
Background technology
Abandoned printed circuit board, as the significant components of electron wastes, had on the one hand both contained various heavy and the harmful substances such as lead, cadmium, igelite, brominated flame retardant, there is potential environmental pollution;On the other hand contain again the multiple common metal such as copper, gold, silver and rare precious metal, there is higher recycling and be worth.
Along with the enforcement of China's strategy of sustainable development, having higher requirement environmental conservation, the recovery of electronic waste becomes, with utilizing, the thorny problem that majority state faces.China has become the production and consumption big country of household electrical appliance at present, only to scrap renewal 2% calculating year, the annual 4 big class household electrical appliance eliminated just reach 20,000,000, the high-tech electronic products such as the computer of 2-4, mobile phone are only had plus the universal update cycle used in the whole society, and the novel household appliance product of the super quality and competitive price continued to bring out so that the renewal of scrapping in actual year of China's household electrical appliance is up to more than 25,000,000.Printed substrate (PCB) is as the critical component in discarded household electrical appliances, and it reclaims and resource problem becomes the hot issue being badly in need of solving.It addition, so far, Nei Diyou printed substrate manufacturing enterprise of China about 1000, PCB in China yield in 2006 is 129,640,000 m2, annual value of production 12800000000 dollars, have become as the big manufacturing country of PCB first, a large amount of leftover pieces in production process, the recovery scrapping plate also face great difficult problem.
Abandoned printed circuit board is the mixture of glass fiber reinforced plastics and various metals, belong to typical electron wastes, the old circuit board grown with each passing day is plus producing a large amount of leftover bits that wiring board produces, if not dealing carefully with and disposing, not only can cause a large amount of losses of useful resources, and environment can be produced serious harm.Tradition is stacked or the method for landfill, do not only take up a large amount of space, and contained heavy metal such as hydrargyrum, chromium, cadmium etc. and macromolecule organic are difficult to degraded under field conditions (factors), harmful components can pass through water, air, soil entrance environment, can cause potential, long-term and expendable harm to human health and ecological environment, lead contained therein is the second largest source of lead in municipal waste." old circuit board " is not " refuse ", but untapped " Secondary resource ", there is the highest recycling and be worth.Metal content in wiring board be equivalent to tens times of metal content in common mineral to hundreds of times, the content of metal is up to 40%, and most is copper, in addition with gold, aluminum, nickel, lead, silicon metal etc., is wherein no lack of rare metal;And rich ore tenor in nature super only 3%~5%.Having statistical data to show, 1t waste printed circuit board can extract the gold of about 300g.The material such as scolding tin on printed substrate and plastics, is also the valuable source that can be recycled.Therefore, research and development harmless treatment waste printed circuit board technology has become as the key subjects in regenerated resources field.
The wiring board scrapped is implemented effective process and resource recycling, can significantly slow down the consumption to Resources, alleviate environmental pollution, to setting up resource-conserving and environment-friendly society, develop a circular economy and there is positive effect and important meaning.
The main treatment technology of old circuit board at present: pyrometallurgy, hydrometallurgy, Physical.
Pyrometallurgy is extracted noble metal and is had simple, a convenient and response rate high, but produces harmful gas in burning process cause the shortcomings such as secondary pollution, other metal recovery rate is low, processing equipment is expensive owing to there is Organic substance;
Wet method control technology for gold be more common, from waste electric products, extract the technology of noble metal, wet method controls the ultimate principle of technology for gold can be dissolved in the feature of nitric acid and chloroazotic acid etc. mainly by noble metal, it is removed from waste electric products and is reclaimed from liquid phase.Compared with pyrogenic process, wet method controls that the waste gas of technology for gold discharge is relatively fewer, extract the residue after noble metal is also easy to process, but the waste liquid produced is more, and the complex treatment process of waste liquid, cost is the highest.Environment is caused certain potential threat
Physical treatment method mainly includes the multiple technologies such as Mechanical Crushing, elutriation and magnetic absorption.At present, physical treatment method is mainly used in the recovery of metal such as aluminum, copper, and as the U.S. utilizes strength rotational flow separator to reclaim aluminum from the PCB of PC, by controlling charging rate, the purity of gained aluminum concentrate is 85%, and the response rate is more than 90%;Sweden utilizes motorized pulleys electrostatic separator to reclaim copper, and by design and operation parameter optimization, the grade of gained copper concentrate is 93%~99%, and the response rate is up to 95%~99%.Metal that current domestic employing physical treatment method is mainly to separate in waste electric products and nonmetal.But above-mentioned physical method can only process the wiring board without components and parts.For band components and parts wiring board because of above it with various electronic devices and components, the method for the method handling components by molten stannum used at present, belong to manual operations, inefficiency, the molten stannum waste gas of generation, complex treatment process, processing cost is higher, and environment is produced the biggest potential threat.
Summary of the invention
In order to overcome the deficiencies in the prior art, the purpose of this utility model aims to provide a kind of old circuit board cracker, with the problem solving existing old circuit board recovering effect difference.
The technical solution of the utility model is as follows:
A kind of old circuit board cracker is provided, including feeding machanism, pyrolysis oven and metal recovery mechanism, described feeding machanism includes crushing mechanism and vibrosieve, described crushing mechanism is for described vibrosieve feed, described used by oscillating screen is in described pyrolysis oven feed, the hybrid metal slag of described pyrolysis oven sends into metal recovery mechanism, described pyrolysis oven includes charging aperture, body of heater, rake arms, main shaft, at least two-layer cracking room and discharging opening, described charging aperture is arranged at the top of body of heater, described discharging opening is arranged at the bottom of described body of heater, described cracking room stacking is arranged, described every layer of cracking room is provided with rake arms, main shaft and described rake arms drive connection, described rake arms is for carrying material along cracking room downward spiral, described feeding machanism is to described charging aperture feed, the discharging opening of described pyrolysis oven is to described metal recovery mechanism feed.
Wherein, described cracking room is provided with six layers, and described six layers of cracking room are from top to bottom arranged and are arranged in body of heater.
Wherein, described metal recovery mechanism includes the first screw feeding device and the second screw feeding device and metal screening mechanism, described first screw feeding device, the second screw feeding device are provided with the cooling spiral for coolant, described cooling spiral is provided with the air cooling mechanism for air-cooled coolant, described first screw feeding device is to the second screw feeding device feed, and described second screw feeding device is to described metal screening mechanism feed.
Wherein, being provided with rotary screen and collecting bin, described second screw feeding device is to described rotary screen feed, and described collecting bin is for the material of the screening of collection cylinder sieve.
Wherein, described crushing mechanism includes one-level crushing mechanism and two-stage crushing mechanism, described vibrosieve includes that primary vibration sieve and secondary vibration are sieved, broken material is delivered to primary vibration sieve screening by described one-level crushing mechanism, material after the sieve screening of described primary vibration is sent into two-stage crushing mechanism and is crushed, the material feeding secondary vibration sieve screening that two-stage crushing mechanism is broken, the broken material after secondary vibration sieve screening delivers to pyrolysis oven.
Wherein, also include urgent feed bin, described urgent feed bin broken material after keeping in secondary vibration sieve screening.
The beneficial effects of the utility model are as follows:
A kind of old circuit board cracker, including feeding machanism, pyrolysis oven and metal recovery mechanism, described feeding machanism includes crushing mechanism and vibrosieve, described crushing mechanism is for described vibrosieve feed, described used by oscillating screen is in described pyrolysis oven feed, the hybrid metal slag of described pyrolysis oven sends into metal recovery mechanism, described pyrolysis oven includes charging aperture, body of heater, rake arms, main shaft, at least two-layer cracking room and discharging opening, described charging aperture is arranged at the top of body of heater, described discharging opening is arranged at the bottom of described body of heater, described cracking room stacking is arranged, described every layer of cracking room is provided with rake arms, main shaft and described rake arms drive connection, described rake arms is for carrying material along cracking room downward spiral, described feeding machanism is to described charging aperture feed, the discharging opening of described pyrolysis oven is to described metal recovery mechanism feed.
Use retracting device of the present utility model, by by broken for wiring board and screening, sub-elect short grained material feeding pyrolysis oven to crack, decomposite the callable metal ingredient of old circuit board, by cooling and screening, metal is separated, obtaining metal recovery product, organic efficiency is high, and resin and dystectic metal of low melting point can effectively be separated by cracking temperature, good separating effect, environment friendly and pollution-free.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of old circuit board cracker of the present utility model.
Reference is as follows:
1 one-level crushing mechanism, 101 primary vibration sieves
2 two-stage crushing mechanisms, 201 secondary vibration sieves
3 pyrolysis ovens,
301 charging aperture 302 discharging opening 303 cracking room 304 rake arms 305 main shafts 306 burn a little
401 first screw feeding device 402 second screw feeding device 403 temporary storing bin 404 rotary screens
405 cooling bodies
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, this utility model is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain this utility model, is not used to limit this utility model.
Embodiment one,
This utility model provides a kind of old circuit board cracker, as shown in Figure 1, including feeding machanism, pyrolysis oven 3, metal recovery mechanism and waste gas treatment mechanism, described feeding machanism includes crushing mechanism and vibrosieve, described crushing mechanism is for described vibrosieve feed, described used by oscillating screen is in described pyrolysis oven 3 feed, and the hybrid metal slag of described pyrolysis oven 3 sends into metal recovery mechanism, and the waste gas of described pyrolysis oven 3 sends into waste gas recovery mechanism.
Using processing means of the present utility model, it is possible to effectively by old circuit board Pintsch process, and reclaimed by metal mixture, gold greatly improves the active substance of old circuit board and reclaims, i.e. precious metal reclaims.
Wherein, described crushing mechanism includes one-level crushing mechanism 1 and two-stage crushing mechanism 2, described vibrosieve includes primary vibration sieve 101 and secondary vibration sieve 201, broken material is delivered to primary vibration sieve 101 screening by described one-level crushing mechanism 1, material after described primary vibration sieve 101 screening is sent into two-stage crushing mechanism 2 and is crushed, secondary vibration sieve 201 screening sent into by the broken material of two-stage crushing mechanism 2, and the broken material after secondary vibration sieve 201 screening delivers to pyrolysis oven 3.
It is provided with the primary vibration sieve 101 that aperture is 50~100mm below described one-level crushing mechanism 1, below two-stage crushing mechanism 2, is provided with the secondary vibration sieve 201 in aperture 20~40mm.Feeding speed is effectively increased, it is to avoid once screening discharging is less, and consume energy big problem through second-time breakage screening.
Crushing mechanism in this utility model is to make the most thorough of material cracking, improve lysis efficiency, prevent from hardening, broken and screening is divided into two parts, precrushing and primary screening, finely crush and postsearch screening, old circuit board is decomposed by precrushing, primary screening sifts out the material of below 40mm, then the material that will be greater than more than 40mm carries out repeating to crush, and the material of fine broken below the 40mm gone out by primary screening crushes, and is then fed into postsearch screening device and sieves, filter out the material of below 20mm, in sending into pyrolysis oven, carry out Pintsch process.
Material is connected by spiral conveyor between platform, one-level crushing mechanism 1, two-stage crushing mechanism 2, pyrolysis oven 3, and spiral conveyor is provided with cover plate;Installing cover plate additional on first screw feeding device 401 and the second screw feeding device 402, the position of feeding carries out Seal Design, makes material in time entering workshop, to being finally recovered out hybrid metal slag, omnidistance seal, no dust pollution, it is to avoid for the pollution of production environment.
Urgent feed bin, described urgent feed bin broken material after keeping in secondary vibration sieve 201 screening.
Urgent feed bin ensure that the continuous running of feeding machanism, not because the working time of pyrolysis oven affects feed, feeding machanism needs the regular hour that old circuit board could break off the broken material being suitable for cracking, and the broken material that particle diameter is less than 20~40mm, when normal process, the necessary real-time motion of feeding machanism, to be supplied to the material of pyrolysis oven 3 cracking, operationally, after pyrolysis oven generation problem, can will keep in for the broken material come, continue feed to enable to pyrolysis oven 3 is on-demand, ensured demand.
Pyrolysis oven 3 includes charging aperture 301, body of heater, rake arms 304, main shaft 305, six layers of cracking room 303 and discharging opening 302, described six layers of cracking room 303 are from top to bottom arranged and are arranged in body of heater, described charging aperture 301 is arranged at the top of body of heater, described discharging opening 302 is arranged at the bottom of described body of heater, described every layer of cracking room 303 is provided with rake arms 304, main shaft 305 and described rake arms 304 drive connection, described rake arms 304 is for carrying material downward spiral, pass sequentially through six layers of cracking room 303, described feeding machanism is to described charging aperture 301 feed, the discharging opening 302 of described pyrolysis oven 3 is to described metal recovery mechanism feed.
Cracking is to complete in pyrolysis oven, and specifically in the case of oxygen supply is insufficient, (old circuit board joins in body of heater from furnace roof portion, and main shaft 305 drives the rake arms 304 of every layer to move, and makes material carry the most from top to bottom;In described six layers, temperature from top to bottom is respectively 480~500 DEG C, 450~480 DEG C, 430~450 DEG C, 400~430 DEG C, 350~400 DEG C, 300~350 DEG C, ground floor is provided with 4 burning points 306, it is distributed in the surrounding of ground floor cracking room 303, the second layer to layer 6 every layer is provided with two burning points 306, symmetrical.
In cracking process, old circuit board mainly there occurs following change in pyrolysis oven 3: is cracked by the resin of relatively macromole under the conditions of high temperature anaerobic and produces CO, CO2, hydro carbons and the small-molecule substance such as derivant, aromatic compound and derivant thereof, ethers, phenols, add the catalytic action of the metal separated out in old circuit board, C-Cl, C-Br, C-C, N-CH occur2、O-CH2The fracture of key, these little molecules all have relatively low boiling point, discharge in gaseous form in body of heater.
The mode of the transmission of laminar from top to bottom arranged in stove, making the response time in body of heater of the old circuit board after screening increase, under the raking of each layer rake arms, dead meal cracks thoroughly repeatedly, and the promotion of rake arms makes material constantly move, it is difficult to pile up and hardens.
The mode that temperature is successively decreased step by step from top to bottom is set in body of heater, negative pressure is formed from top to bottom in making body of heater, owing to upper strata temperature is high, the gas of heat moves upward output, and underlying gas also moves upward due to negative pressure, and the heat simultaneously accepting upper strata transmits, successively rise, so make furnace gas to reunite, prevent gather qi together in stove, produce the danger of blast.
Being designed to of six grades of cracking rooms 303 is effectively increased lytic effect and lysis efficiency.
Metal recovery mechanism includes the first screw feeding device the 401, second screw feeding device 402 and rotary screen 404, described first screw feeding device the 401, second screw feeding device 402 is provided with the cooling body 405 for cooling, described cooling body 405 includes the coolant cooling body of cooling screw feed appliance and for cooling down the air cooling mechanism for air-cooled coolant, described first screw feeding device 401 for sending into the second screw feeding device 402 by hybrid metal slag, hybrid metal slag after cooling is sent into rotary screen 404, screening coarse fodder and fines by the second screw feeding device 402.
Being provided with temporary storing bin 403, described temporary storing bin 403 is arranged between the first screw feeding device 401 and the second screw feeding device 402, is used for keeping in and cool down hybrid metal slag.
This utility model can also arrange depression dust-removing mechanism, and depression dust-removing mechanism is arranged at screw rod transmission band, absorbs dust.
The above; it is only this utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; any those familiar with the art is in the technical scope that this utility model discloses; the change that can readily occur in or replacement, all should contain within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with scope of the claims.

Claims (6)

  1. null1. an old circuit board cracker,It is characterized in that: include feeding machanism、Pyrolysis oven and metal recovery mechanism,Described feeding machanism includes crushing mechanism and vibrosieve,Described crushing mechanism is for described vibrosieve feed,Described used by oscillating screen is in described pyrolysis oven feed,The hybrid metal slag of described pyrolysis oven sends into metal recovery mechanism,Described pyrolysis oven includes charging aperture、Body of heater、Rake arms、Main shaft、At least two-layer cracking room and discharging opening,Described charging aperture is arranged at the top of body of heater,Described discharging opening is arranged at the bottom of described body of heater,Described cracking room stacking is arranged,Described every layer of cracking room is provided with rake arms,Main shaft and described rake arms drive connection,Described rake arms is for carrying material along cracking room downward spiral,Described feeding machanism is to described charging aperture feed,The discharging opening of described pyrolysis oven is to described metal recovery mechanism feed.
  2. A kind of old circuit board cracker the most according to claim 1, it is characterised in that: described cracking room is provided with six layers, and described six layers of cracking room are from top to bottom arranged and are arranged in body of heater.
  3. A kind of old circuit board cracker the most according to claim 1 and 2, it is characterized in that: described metal recovery mechanism includes the first screw feeding device and the second screw feeding device and metal screening mechanism, described first screw feeding device, the second screw feeding device are provided with the cooling spiral for coolant, described cooling spiral is provided with the air cooling mechanism for air-cooled coolant, described first screw feeding device is to the second screw feeding device feed, and described second screw feeding device is to described metal screening mechanism feed.
  4. A kind of old circuit board cracker the most according to claim 3, it is characterised in that: being provided with rotary screen and collecting bin, described second screw feeding device is to described rotary screen feed, and described collecting bin is for the material of the screening of collection cylinder sieve.
  5. A kind of old circuit board cracker the most according to claim 1, it is characterized in that: described crushing mechanism includes one-level crushing mechanism and two-stage crushing mechanism, described vibrosieve includes that primary vibration sieve and secondary vibration are sieved, broken material is delivered to primary vibration sieve screening by described one-level crushing mechanism, material after the sieve screening of described primary vibration is sent into two-stage crushing mechanism and is crushed, the material feeding secondary vibration sieve screening that two-stage crushing mechanism is broken, the broken material after secondary vibration sieve screening delivers to pyrolysis oven.
  6. A kind of old circuit board cracker the most according to claim 5, it is characterised in that: also include urgent feed bin, described urgent feed bin broken material after keeping in secondary vibration sieve screening.
CN201520845474.6U 2015-10-28 2015-10-28 Waste printed circuit board cracker Active CN205436568U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520845474.6U CN205436568U (en) 2015-10-28 2015-10-28 Waste printed circuit board cracker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520845474.6U CN205436568U (en) 2015-10-28 2015-10-28 Waste printed circuit board cracker

Publications (1)

Publication Number Publication Date
CN205436568U true CN205436568U (en) 2016-08-10

Family

ID=57180343

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520845474.6U Active CN205436568U (en) 2015-10-28 2015-10-28 Waste printed circuit board cracker

Country Status (1)

Country Link
CN (1) CN205436568U (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20201020

Address after: No. 3, Yingchun Avenue, Jingmen hi tech Industrial Development Zone, Jingmen City, Hubei Province

Patentee after: Green beauty (Jingmen) electronic waste disposal Co., Ltd

Address before: 448124 hi tech Industrial Development Zone, Jingmen, Hubei, Jingmen

Patentee before: JINGMEN GREEN ECO-MANUFACTURE NEW MATERIAL Co.,Ltd.

TR01 Transfer of patent right
CP01 Change in the name or title of a patent holder

Address after: 448000 No.3, Yingchun Avenue, Jingmen hi tech Industrial Development Zone, Hubei Province

Patentee after: Jingmen green recycling electronic waste disposal Co.,Ltd.

Address before: 448000 No.3, Yingchun Avenue, Jingmen hi tech Industrial Development Zone, Hubei Province

Patentee before: Green beauty (Jingmen) electronic waste disposal Co., Ltd

CP01 Change in the name or title of a patent holder