CN205404434U - Horizontal silk screen template intellectual detection system repairing machine - Google Patents
Horizontal silk screen template intellectual detection system repairing machine Download PDFInfo
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- CN205404434U CN205404434U CN201620183278.1U CN201620183278U CN205404434U CN 205404434 U CN205404434 U CN 205404434U CN 201620183278 U CN201620183278 U CN 201620183278U CN 205404434 U CN205404434 U CN 205404434U
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- template
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Abstract
The utility model discloses a horizontal silk screen template intellectual detection system repairing machine, including lift transport mechanism, the template case, detect and restore frame and arm, the transport mechanism that wherein goes up and down establishes the front end at the template case, lift transport mechanism's lower part is equipped with the elevating platform, the template case is placed on the bottom plate of elevating platform, detect to restore and erect the rear end at the template case, the template of template incasement can be carried to detect to restore and put up by lift transport mechanism, the arm is established and is being detected restoration frame back, the pin joint has detection prosthetic devices on the arm, can detect to restore through the detection prosthetic devices on the arm and detect the template of restoreing on the frame. Beneficial effect: the efficiency of production is improved, reduce workman's intensity of labour. Stationarity, the reliability of loading and unloading in -processs that the device is simple and very high. The nimble lift of template case in the intact moulding board testing process. Simultaneously can realize real -time feedback, improve and repair the precision. Save the water source. It is convenient nimble, compact structure.
Description
Technical field
This utility model relates to a kind of Intelligent Measurement repair machine, particularly to a kind of horizontal screen template Intelligent Measurement repair machine.
Background technology
Currently, the automobile family that gets married gradually gos out the important tool handled affairs in every family, and spreading speed is fast, and the height of production efficiency is marvellous.Under the overall background that nowadays machinery production develops rapidly, automobile is still that the hot issue that people mention, and for designer and maker, the process and assemble process of automobile is particularly important.In order to improve the practicality of automobile function, safety and comfortableness, we have proposed much novel producing process, such as in the production link of windshield, nowadays we use toughened interlayer glass mostly, and in glass sandwich, we often add electrical heating wire, and electrical heating wire defrost can remove mist, is greatly improved safety and the comfortableness of driver.In this resistance heating wire's daily life also very common, we often can see on the vehicle in roadside, is mainly used on the rear seat windscreen of automobile.And be attached on glass by these resistance heating wires to need the technique used to be exactly silk screen printing, silk screen printing not only prints heating wire, and glass surrounding is also completed by silk screen printing for the black surround gradual change flower point of transitional glass glue simultaneously.Printing stencil required for silk screen printing is screen template.This template needs to repeatedly use in process of production, and the cycle of generally using is 1500 times, uses problems such as there will be gap blocking, gaps and omissions at most.Being all that workpeople is free-hand in present factory to test and reparation, automaticity is low, and cost increases considerably, and efficiency is very low.The health of workpeople also can be caused certain injury by the paint glue that the detection high light used of mould and repairing mould are used.Therefore, detection and the electromechanical integration demand repairing screen template are the piths that current factory is indispensable.But ubiquity following problems:
1. existing detection method is manual detection, and efficiency is low and inaccurate, it is easy to causing detection mistake to make production pause, this utility model adopts explosion-proof lamp auxiliary, camera calibration, compares manual detection efficiently, accurately, has reached automated production requirement.
2. existing reparation means are artificial reparation, anthropic factor impact is relatively big and reparation speed is slow, repairing quality is poor, this utility model adopts mechanical arm control steam mixing hydraulic giant, hot hair dryer, coating system to work successively and repair, substantially increase repairing efficiency and saved space, manipulator motion is more flexible, intelligent, quick.
3. existing reparation means are more single, it is impossible to detection is combined with the process repaired, takes time and effort, and this utility model detects and realizes with repairing integrated carrying out simultaneously, not only shortens maintenance time, and repairs precision and be also greatly improved.
4., in existing detection repair process, handling template is by manually carrying out, and labor intensity is big, and operation inconvenience, this utility model adopt hoistable platform lifting template, utilize cylinder and conveyer belt complete from template frame to detection prosthetic device feeding with put back to, simple and convenient.
Summary of the invention
The purpose of this utility model is to there are problems in carrying out detection process to solve existing windshield heater strip screen template, and the horizontal screen template Intelligent Measurement repair machine of one provided.
The horizontal screen template Intelligent Measurement repair machine that this utility model provides includes lifting transmission mechanism, template box, frame and mechanical arm are repaired in detection, wherein lifting transmission mechanism is located at the front end of template box, the bottom of lifting transmission mechanism is provided with lifting platform, template box is placed on the base plate of lifting platform, the rear end being erected at template box is repaired in detection, template in template box can be transported to detection by lifting transmission mechanism and repair on frame, after mechanical arm is located at detection reparation frame, mechanical arm is articulated with detection prosthetic device, the template repaired on detection reparation frame can be detected by the detection prosthetic device on mechanical arm.
Lifting transmission mechanism is made up of support, lifting platform and hydraulic cylinder, wherein lifting platform is located in the chute of support both sides, lifting platform can slide up and down along chute, hydraulic cylinder top is symmetrically installed with two sprocket wheels, sprocket wheel is arranged with chain, one end of chain is fixed on support, the other end of chain is fixed on lifting platform, hydraulic cylinder is slided up and down in the chute of support both sides by chain-driving lifting platform, the both sides of support are respectively equipped with transmission cylinder, by transmitting cylinder, the template in template box are sent on detection reparation frame.
Detection is repaired frame and is made up of conveyer belt, clamping device and explosion-proof lamp, wherein conveyer belt is respectively provided at the both sides on support body top, conveyer belt is ordered about by the motor being located on support body and rotates, conveyer belt corresponding templates case is placed the position of template and is arranged, conveyer belt can be sent to detection the template transmitting cylinder conveying and repair on frame, the rear end of conveyer belt is provided with baffle plate, baffle plate is provided with switch, clamping device is located at the outside of conveyer belt, being made up of four cylinders, explosion-proof lamp is located on the support body between the conveyer belt of both sides.
Mechanical arm is sixdegree-of-freedom simulation, the detection prosthetic device of mechanical arm top pivot joint is made up of camera, hydraulic giant, hot hair dryer and gluing pen, wherein camera is located at the position in the middle of base plate, and hydraulic giant and hot hair dryer are located at the side of camera side by side, and gluing pen is located at the opposite side of camera.
Operation principle of the present utility model:
Template cargo handling process:
The template box filling template to be detected utilizes forklift transport to lifting platform, and by lifting transmission mechanism Control architecture case rise and fall, the template of the Xian Shi template box the superiors transmits cylinders at grade with two.Two transmission cylinders are protruding, promoting template to be detected to move forward to detection to repair on the conveyer belt of top of support both sides, conveyer belt band moving platen moves forward, until the switch at end-stopping plate place after template contacts detection reparation frame, conveyer belt stop motion, simultaneously clamps on device clamping template.Corresponding template to be detected rests on tram, carries out detecting and repairing.
Uninstall process is contrary with installation process, and by conveyer belt band moving platen rearward movement, a bit of height of template box decline simultaneously, in case template bumps against with template box when rearward movement.When conveyer belt transmits rearward template to extreme position, rise a segment distance by template box, controls two transmission cylinders simultaneously and stretches out and be located at below template, and template box declines a small distance afterwards, and two transmit cylinders accepts templates and brings it back into.After the template that detection repairs puts back to template box, template box relies on lifting transmission mechanism to move up a segment distance, carries out the installation of next block template, detection and reparation, repeats this process, until all template detection are repaired complete, change template box and repair next group template.
Detection repair process:
Control system control machine mechanical arm and move to correct position, make camera just can photograph monoblock template.Under the auxiliary of explosion-proof lamp, the gap situation of camera shooting template, passes to detection system by the image shot and is analyzed.When detection systematic analysis is defective, the corresponding defect information and the coordinate positions that obtain analysis feed back to control system.Control system control machine mechanical arm and carry out corresponding sports, arrive defective locations, different defect situation is done respective handling.Starved place is dredged by hydraulic giant；Blocking place is rinsed by hydraulic giant.
After detection, dredging, cleaning, opening hot hair dryer right-to-left from top to bottom and dried by the moisture in template, emphasis is dried and is treated glue application portions.After all drying, mechanical arm is utilized to drive gluing pen complete to treat that glue application portions carries out gluing to drying, the situation monitor in real time that during gluing gluing, fault location has been repaired by camera, it is achieved feedback regulation, raising repairing precision.After gluing terminates, then switch to the hot hair dryer part to gluing and carry out emphasis drying, to accelerate the solidification of virgin rubber, dry the detection repair process terminating rear monoblock template and terminate.
The beneficial effects of the utility model:
1. template handling, detection, reparation complete by machine, it is not necessary to artificial, improve the accuracy rate of reparation, improve production efficiency, reduce the labor intensity of workman.
2. adopt the front and back fit system handling template of double; two cylinder and double conveyor, the stationarity in device is simple and very high cargo handling process, reliability.
3. template box is realized lifting by the apparatus capable of fluctuating using chain, sprocket wheel composition, completes the flexible lifting of template box in template detection process.
4. adopt explosion-proof lamp and camera that template is detected, convenient accurate, Real-time Feedback can be realized simultaneously, improve and repair precision.
5. adopt steam mixing hydraulic giant to clean, save water source.
6. in repair process, each device is all installed on the robotic arm, convenient, flexible, compact conformation.
7. the nib of gluing pen is fur nib, in case damaging template in gluing process.
Accompanying drawing explanation
Fig. 1 is this utility model perspective view.
Fig. 2 is lifting transmission mechanism partial structurtes schematic diagram.
Fig. 3 is detection prosthetic device structural representation.
1, frame 4, mechanical arm 5, lifting platform are repaired in lifting transmission mechanism 2, template box 3, detection
6, detection prosthetic device 7, template 8, support 9, hydraulic cylinder 10, chute
11, sprocket wheel 12, chain 13, transmit cylinder 20, conveyer belt 21, clamping device
22, explosion-proof lamp 23, motor 24, baffle plate 25, switch 26, camera 27, hydraulic giant
28, hot hair dryer 29, gluing pen 30, base plate.
Detailed description of the invention
Refer to shown in Fig. 1, Fig. 2 and Fig. 3:
The horizontal screen template Intelligent Measurement repair machine that this utility model provides includes lifting transmission mechanism 1, template box 2, frame 3 and mechanical arm 4 are repaired in detection, wherein lifting transmission mechanism 1 is located at the front end of template box 2, the bottom of lifting transmission mechanism 1 is provided with lifting platform 5, template box 2 is placed on the base plate of lifting platform 5, detection is repaired frame 3 and is located at the rear end of template box 2, template 7 in template box 2 can be transported to detection by lifting transmission mechanism 1 and repair on frame 3, after mechanical arm 4 is located at detection reparation frame 3, mechanical arm 4 is articulated with detection prosthetic device 6, the template 7 repaired on detection reparation frame 3 can be detected by the detection prosthetic device 6 on mechanical arm 4.
Lifting transmission mechanism 1 is by support 8, lifting platform 5 and hydraulic cylinder 9 form, wherein lifting platform 5 is located in the chute 10 of support 8 both sides, lifting platform 5 can slide up and down along chute 10, hydraulic cylinder 9 top is symmetrically installed with two sprocket wheels 11, sprocket wheel 11 is arranged with chain 12, one end of chain 12 is fixed on support 8, the other end of chain 12 is fixed on lifting platform 5, hydraulic cylinder 9 drives lifting platform 5 to slide up and down in the chute 10 of support 8 both sides by chain 12, the both sides of support 8 are respectively equipped with transmission cylinder 13, it is sent on detection reparation frame 3 by transmitting the template 7 in 13 template boxes 2 of cylinder.
Detection repairs frame 3 by conveyer belt 20, clamping device 21 and explosion-proof lamp 22 form, wherein conveyer belt 20 is respectively provided at the both sides on support body top, conveyer belt 20 is ordered about by the motor 23 being located on support body and rotates, conveyer belt 20 corresponding templates case 2 is placed the position of template 7 and is arranged, the template 7 that conveyer belt 20 can be carried transmission cylinder 13 is sent to detection and repairs on frame 3, the rear end of conveyer belt 20 is provided with baffle plate 24, baffle plate 24 is provided with switch 25, clamping device 21 is located at the outside of conveyer belt 20, it is made up of four cylinders, explosion-proof lamp 22 is located on the support body between both sides conveyer belt 20.
Mechanical arm 4 is sixdegree-of-freedom simulation, the detection prosthetic device 6 of mechanical arm 4 top pivot joint is made up of camera 26, hydraulic giant 27, hot hair dryer 28 and gluing pen 29, wherein camera 26 is located at the position in the middle of base plate 30, hydraulic giant 27 and hot hair dryer 28 are located at the side of camera 26 side by side, and gluing pen 29 is located at the opposite side of camera 26.
Operation principle of the present utility model:
Template cargo handling process:
The template box 2 filling template 7 to be detected utilizes forklift transport to lifting platform 5, by lifting transmission mechanism 1 Control architecture case 2 rise and fall, first makes the template 7 and two of template box 2 the superiors transmit cylinder 13 at grade.Two transmission cylinders 13 are protruding, promote template 7 to be detected to move forward to detection and repair on the conveyer belt 20 of frame 3 end face both sides, conveyer belt 20 band moving platen 7 moves forward, until the switch 25 at end-stopping plate 24 place after template 7 contact detection reparation frame 3, conveyer belt 20 stop motion, simultaneously clamps on device 21 and clamps template 7.Corresponding template to be detected 7 rests on tram, carries out detecting and repairing.
Uninstall process is contrary with installation process, and by conveyer belt 20 band moving platen 7 rearward movement, template box 2 declines a bit of height simultaneously, in case template 7 bumps against with template box 2 when rearward movement.When conveyer belt 20 transmits rearward template 7 to extreme position, rise a segment distance by template box 2, controls two transmission cylinders 13 simultaneously and stretches out and be located at below template 7, and template box 2 declines a small distance afterwards, and two transmit cylinders 13 accepts template 7 and bring it back into.After the template 7 that detection repairs puts back to template box 2, template box 2 relies on lifting transmission mechanism 1 to move up a segment distance, carries out the installation of next block template 7, detection and reparation, repeats this process, until the detection of all templates 7 is repaired complete, change template box 2 and repair next group template 7.
Detection repair process:
Control system control machine mechanical arm 4 and move to correct position, make camera 26 just can photograph monoblock template 7.Under the auxiliary of explosion-proof lamp 22, camera 26 shoots the gap situation of template 7, the image shot is passed to detection system and is analyzed.When detection systematic analysis is defective, the corresponding defect information and the coordinate positions that obtain analysis feed back to control system.Control system control machine mechanical arm 4 and carry out corresponding sports, arrive defective locations, different defect situation is done respective handling.Starved place is dredged by hydraulic giant 27；Blocking place is rinsed by hydraulic giant 27.
After detection, dredging, cleaning, opening hot hair dryer 28 right-to-left from top to bottom and dried by the moisture in template 7, emphasis is dried and is treated glue application portions.After all drying, mechanical arm 4 is utilized to drive gluing pen 29 complete to treat that glue application portions carries out gluing, the situation monitor in real time that during gluing pen 29 gluing, fault location has been repaired by camera 26, it is achieved feedback regulation, raising repairing precision to drying.After gluing terminates, then switch to the hot hair dryer 28 part to gluing and carry out emphasis drying, to accelerate the solidification of virgin rubber, dry the detection repair process terminating rear monoblock template 7 and terminate.
Claims (4)
1. a horizontal screen template Intelligent Measurement repair machine, it is characterized in that: include lifting transmission mechanism, template box, frame and mechanical arm are repaired in detection, wherein lifting transmission mechanism is located at the front end of template box, the bottom of lifting transmission mechanism is provided with lifting platform, template box is placed on the base plate of lifting platform, the rear end being erected at template box is repaired in detection, template in template box can be transported to detection by lifting transmission mechanism and repair on frame, after mechanical arm is located at detection reparation frame, mechanical arm is articulated with detection prosthetic device, the template repaired on detection reparation frame can be detected by the detection prosthetic device on mechanical arm.
2. the horizontal screen template Intelligent Measurement repair machine of one according to claim 1, it is characterized in that: described lifting transmission mechanism is by support, lifting platform and hydraulic cylinder composition, wherein lifting platform is located in the chute of support both sides, lifting platform can slide up and down along chute, hydraulic cylinder top is symmetrically installed with two sprocket wheels, sprocket wheel is arranged with chain, one end of chain is fixed on support, the other end of chain is fixed on lifting platform, hydraulic cylinder is slided up and down in the chute of support both sides by chain-driving lifting platform, the both sides of support are respectively equipped with transmission cylinder, by transmitting cylinder, the template in template box is sent on detection reparation frame.
3. the horizontal screen template Intelligent Measurement repair machine of one according to claim 1, it is characterized in that: described detection repairs frame by conveyer belt, clamping device and explosion-proof lamp composition, wherein conveyer belt is respectively provided at the both sides on support body top, conveyer belt is ordered about by the motor being located on support body and rotates, conveyer belt corresponding templates case is placed the position of template and is arranged, conveyer belt can be sent to detection the template transmitting cylinder conveying and repair on frame, the rear end of conveyer belt is provided with baffle plate, baffle plate is provided with switch, clamping device is located at the outside of conveyer belt, it is made up of four cylinders, explosion-proof lamp is located on the support body between the conveyer belt of both sides.
4. the horizontal screen template Intelligent Measurement repair machine of one according to claim 1, it is characterized in that: described mechanical arm is sixdegree-of-freedom simulation, the detection prosthetic device of mechanical arm top pivot joint is made up of camera, hydraulic giant, hot hair dryer and gluing pen, wherein camera is located at the position in the middle of base plate, hydraulic giant and hot hair dryer are located at the side of camera side by side, and gluing pen is located at the opposite side of camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620183278.1U CN205404434U (en) | 2016-03-10 | 2016-03-10 | Horizontal silk screen template intellectual detection system repairing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620183278.1U CN205404434U (en) | 2016-03-10 | 2016-03-10 | Horizontal silk screen template intellectual detection system repairing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205404434U true CN205404434U (en) | 2016-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620183278.1U Expired - Fee Related CN205404434U (en) | 2016-03-10 | 2016-03-10 | Horizontal silk screen template intellectual detection system repairing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN205404434U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105628713A (en) * | 2016-03-10 | 2016-06-01 | 吉林大学 | Horizontal intelligent detection and repair machine for screen printing templates |
| CN108978053A (en) * | 2018-09-14 | 2018-12-11 | 吉奥璐纺织品（南通）有限公司 | A kind of intelligent numerical control computer quilter |
-
2016
- 2016-03-10 CN CN201620183278.1U patent/CN205404434U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105628713A (en) * | 2016-03-10 | 2016-06-01 | 吉林大学 | Horizontal intelligent detection and repair machine for screen printing templates |
| CN108978053A (en) * | 2018-09-14 | 2018-12-11 | 吉奥璐纺织品（南通）有限公司 | A kind of intelligent numerical control computer quilter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160727 Termination date: 20170310 |
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| CF01 | Termination of patent right due to non-payment of annual fee |