CN205363477U

CN205363477U - Quartzy photosphere ball grinder

Info

Publication number: CN205363477U
Application number: CN201620030798.9U
Authority: CN
Inventors: 陈振
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-01-08
Filing date: 2016-01-08
Publication date: 2016-07-06
Anticipated expiration: 2026-01-08

Abstract

The utility model provides a quartzy photosphere ball grinder, this equipment include frame and the storage case of hookup in the frame, send unloading mechanism, the drum -type mechanism of pushing the ball, reciprocating stroke circularity aligning gear, thick, fine grinding mechanism, air -operated controller and electric control system. Quartzy photosphere ball grinder frame right side hookup has the storage case, be provided with in the storage case give, unloading mechanism, unloading mechanism passes through the derailleur, electromagnetic clutch, pneumatic element and manipulator control pay -off and unloading, it tries hard to recommend and moves the ball base and grind in high -speed rotatory bistrique to push the ball the wear -resisting rubber friction that sets up in mechanism's cylinder through the drum -type, it has obtained the higher grinding effect of precision to rectify through the circularity of reciprocating stroke circularity aligning gear, the mechanism of two bistrique settings does benefit to convenient transform specification and process setting. By microcomputer program control's electric control system, realized the needs of automation mechanized operation having increased the benefit, improved processingquality.

Description

A kind of crystal photosphere ball crusher

Technical field

This utility model relates to grinder technical field, particularly relates to a kind of crystal photosphere ball crusher.

Background technology

Along with the development of Material Field, synthetic quartz makes consumption get more and more in decoration, article of everyday use industry, and the crystal photosphere of various sizes is exquisitely carved due to its light jade-like stone, environment friendly and pollution-free, cheap；It is generally used for the making of tellurion, is also widely used in the fields such as the decoration of grade places, railing head, light fixture.

Due to the particularity of sphere processing, the processing technique used in crystal photospheric surface processing industry at present is: utilize a bistrique rotated to be placed on wherein by ball base, with hands ceaselessly rotary grinding to reach the purpose ground；Owing to manufacturing procedure needs striking adobe, corase grind, fine grinding, fine grinding, polishing, it is necessary for changing frequently bistrique；Therefore hand lapping operation is loaded down with trivial details, and quality control difficulty is big, and work efficiency is low, and cost is high；Especially the photosphere processing the above specification of diameter 100mm more increases the labor intensity of workman, there is also bigger potential safety hazard.

Utility model content

The purpose of this utility model is in that to provide a kind of and above-mentioned prior art different, efficiently, high accuracy processing crystal photosphere concurrently form charging-corase grind-fine grinding-blanking succession running, compact conformation, be suitable for the crystal photosphere ball crusher (also simultaneously being adapted for processing same type of material photosphere) of processing diameter 90mm to 300mm specification limit.

The technical solution of the utility model is achieved in that a kind of crystal photosphere ball crusher, it is characterized in that: include frame and the material storing box being connected in frame, give, cutting agency, drum-type is pushed the ball mechanism, reciprocating stroke circularity aligning gear, slightly, fine grinding mechanism, pneumatic control and electric control system；Coupling on the right side of described photosphere ball crusher frame and have material storing box, material storing box is separated point corase grind and a fine grinding hopper by central dividing plate, and hopper side is provided with discharging opening can send the photosphere machined into subsequent processing；Described material storing box is provided with and send cutting agency, mair motor converted suitable speed transmission to feeding electromagnetic clutch by variator by power transmission shaft integral drive again to variator；Send, blanking electromagnetic clutch controls chain type feeding belt linkage corase grind mechanical hand and the feeding one by one of fine grinding mechanical hand and blanking；Described drum-type mechanism of pushing the ball is provided with cylinder of pushing the ball, the inner ring of cylinder is provided with elastic wear-resisting rubber, two, cylinder outer ring is circumferentially provided with slideway, slideway surrounding is provided with pulley and supports the cylinder can circumferentially rotating of pushing the ball, pulley bracket is arranged on stirrup frame, and middle part, cylinder outer ring of pushing the ball is provided with belt grooves；At the uniform velocity rotated by belt transmission roller by mair motor；Described reciprocating stroke circularity aligning gear is arranged in the middle of cylinder inner ring of pushing the ball, and two is coupled with frame by support, two stands is provided with corase grind mechanism, fine grinding mechanism guide rail, is provided with forward and back cutter screw rod in the middle of guide rail, and screw rod is entered by step motor control and moves back；Described thick, fine grinding mechanism rack is arranged on slightly, on fine grinding mechanism guide rail, advance and retreat cutter nut is arranged on slightly, between fine grinding mechanism rack；By thick, the fine grinding bistrique of photosphere dimensions configuration by the synchronous belt drive on grinding head motor, bistrique power transmission shaft is provided above anti-vibration structure to ensure Grinding Quality, and grinding head shaft is arranged below feed screw rod by step motor control；Described thick, fine grinding bistrique is configured with different abrasive materials to obtain different grinding precisions；Described atmospheric control is provided with supply station, and its function one supplies and operates to mechanical hand pneumatic element cooperative mechanical hands, and function two supplies to detergent line for cleaning pressurization；Described electric control system is provided with distribution box, is provided with microcomputer loader and controls module in distribution box, hands over-straight conversion element, each electric machine controller part.

Further, described in give, cutting agency, including；Material storing box assembly, feeding chain belt, chain tape spool, electromagnetic clutch assembly, mechanical hand assembly, mechanical hand pneumatic control components, electric rotating machine, Robot actions shaft assembly, support, variator shaft assembly；The described purpose sending cutting agency is in that the ball base of material storing box is transported to the position specified by feeding belt, is then placed into by mechanical hand on corase grind and fine grinding bistrique or blanking is to desired location.

Further, described drum-type push the ball mechanism, including: main reducing motor, electric machine support, motor-driven is taken turns, drum assembly, frame rolling stand, pulley assembly, pulley bracket；The push the ball purpose of mechanism of described drum-type is in that by the ball base on bistrique under the drive of rubber friction power, is 360 degree of rotations by certain speed.

Further, described reciprocating stroke circularity aligning gear, including carriage assembly, motor, screw arbor assembly, guide assembly；The purpose of described reciprocating stroke circularity aligning gear is in that to change the direction of motion of photosphere in the course of processing of photosphere, corrects inertia deflection, makes cylinder glue surface even wearing simultaneously, grinds steadily.

Further, described corase grind, fine grinding mechanism；Including: coarse-grinding head, fine grinding grinding head shaft assembly, anti-vibration component, grinding head motor, motor, feed screw arbor assembly, carriage assembly；Described corase grind, fine grinding mechanism purpose be in that to be pushed the ball photosphere blank by above-mentioned drum-type the cooperation of mechanism and reciprocating stroke aligning gear, through the grinding of coarse-grinding head and fine grinding bistrique, photosphere is processed into required precision.

Further, described pneumatic control and electric control system, including: air pump, air path elements assembly, supply and supply channel, washer jet, electric box assembly, electric wiring element, Controls Palette, microcomputer controls module；The purpose of described Pneumatic cleaning and electric control system is in that to control the operation of mechanical hand, cleans the residue in grinding part and roll body, controls startup and the stopping of electric component.

Further, the photosphere after described fine grinding enters the polishing process stage；Photosphere after polishing, may conform to the requirement of various occasion.

A kind of crystal photosphere ball crusher of the present utility model, run continuously by automatic feed, corase grind, fine grinding, automatic blanking, (polishing), mechanism is compact, microcomputer controls, automatically operates, efficiency is high, energy consumption is low, processing specification limit is wide, and ball base can disposable be processed into the qualified products that light is exquisitely carved.

Accompanying drawing explanation

In order to this utility model technical scheme of the prior art and embodiment are clearly described, required accompanying drawing in prior art or embodiment description will be briefly described below, obviously, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawings according to these accompanying drawings.

Assembling schematic diagram (front view) after a kind of crystal photosphere ball crusher dismounting guard shield of accompanying drawing 1 this utility model.

Assembling schematic diagram (left view) after accompanying drawing 2 this utility model a kind of crystal photosphere ball crusher dismounting electric box, guard shield etc..

Assembling schematic diagram (top view) after a kind of crystal photosphere ball crusher dismounting guard shield of accompanying drawing 3 this utility model.

Detailed description of the invention

Below in conjunction with the accompanying drawing in this utility model embodiment; technical scheme in the present embodiment is carried out clear, complete description; although described embodiment is only a part of embodiment of the present utility model; rather than whole embodiments; based on those of ordinary skill in the art; under the premise not paying creative work, the every other embodiment obtained, broadly fall into protection domain of the present utility model.

Shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3: a kind of crystal photosphere ball crusher, by adding the crystal ball base specifying specification to hopper 50, from electrical control panel 43, select button turns on the power switch startup mair motor 28, drives belt 21 transmission at the uniform velocity to rotate clockwise to cylinder 04 of pushing the ball by belt plate of electric machine 22；Mair motor passes through power transmission shaft 31 transmission to variator 37 on the other hand, then transmission is to clutch shaft 38；Open air supply system, water supply line, make gas circuit, water route, circuit keep unimpeded.

Next step, the corase grind electromagnetic clutch 49 controlled by delay switch closes, feeding mechanism sprocket wheel 47 rotates and drives feeding chain belt 48 feeding: hopper ball base is by charging raceway self-feeding to feeding chain belt 48, it is sent to corase grind mechanical hand 42 position again by feeding chain belt, now sensed device probe detection signal is sent to control system, Control System of Microcomputer instruction machinery tinea manus moves device 51,52, electric rotating machine 40 and mechanical hand assembly, carrying out catching-clamp-rotate-unclamp a series of actions ball base is delivered to coarse-grinding head 10, corase grind mechanical hand 42 returns feed entrance point.

Next step, now reciprocating stroke circularity aligning gear motor 24 operates, coarse-grinding head 10 dribbles base 11 to cylinder 04 axially-movable of pushing the ball, when ball base 11 slip over guide plate 53 touch push the ball cylinder 04 time, trigger travel switch startup grinding head motor 05 to operate, cleaning shower nozzle is opened, the bistrique advance and retreat cutter motor 07 stepping feed simultaneously opened；Ball base 11 on bistrique enters normal grinding status: the pot mill road of coarse-grinding head 10 is in the surface high-speed rotation grinding of ball base 11, cylinder 04 of pushing the ball copies hands mill rule to promote the uniform rotation in bistrique 10 of ball base under the drive of gum elastic frictional force, the intermittent operating of reciprocating stroke circularity aligning gear motor 24 drives bolt and nut 12 to pull grinding head mechanism to move axially drive ball base 11 along cylinder 04 of pushing the ball frequently to change direction, and bistrique advance and retreat cutter motor 07 is by the continuous intermittent feed of precision set.

Next step, reciprocating stroke circularity aligning gear motor 24 pulls grinding head mechanism to move to specific bit along guide rail 25 and postpones, motor 24 antiport, grinding head mechanism is promoted to repeat grinding action and reversely move, at this moment bistrique advance and retreat cutter motor 07 reduces the depth of cut or stops feed to improve grinding accuracy and to ensure corase grind surplus, when grinding head mechanism returns to guide plate 53, grinding head motor 05 stall, bistrique advance and retreat cutter motor 07 withdrawing is to original position, when grinding head mechanism enters former feed entrance point, reciprocating stroke circularity aligning gear motor 24 stall, corase grind operation completes.

Next step, fine grinding mechanical hand 34 move and clamp and turn to fine grinding bistrique 14 position to coarse-grinding head 10 position and unclamp, mechanical hand 34 returns to original position；Meanwhile charging electromagnetic clutch 49 closes again, feeding mechanism sprocket wheel 47 rotates and drives feeding chain belt 48 feeding to position of manipulator, corase grind mechanical hand 42 repeats to catch-clamp-rotate-unclamp a series of actions and ball base is delivered to coarse-grinding head 10, and corase grind mechanical hand 42 returns feed entrance point.

Next step, reciprocating stroke circularity aligning gear motor 24 is again turned on, corase grind, fine grinding mechanism dribble to cylinder 04 axially-movable of pushing the ball simultaneously, when ball base 11,16 slip over guide plate 53 touch push the ball cylinder 04 time, trigger travel switch startup grinding head motor 05,20 thick, thin to operate simultaneously, cleaning shower nozzle is opened, bistrique advance and retreat cutter motor 07, the 19 stepping feed simultaneously opened；Ball base 11,16 on bistrique enters normal grinding status: the pot mill road of thick, fine grinding bistrique is in the surface high-speed rotation grinding of ball base, cylinder 04 of pushing the ball copies hands mill rule to promote ball base to rotate uniformly in thick, fine grinding head under the drive of gum elastic frictional force, the intermittent operating of reciprocating stroke circularity aligning gear motor 24 drives bolt and nut 12 to pull grinding head mechanism to move axially drive ball base along cylinder 04 of pushing the ball frequently to change direction, and bistrique advance and retreat cutter motor is by the continuous intermittent feed of precision set.

Next step, reciprocating stroke circularity aligning gear motor 24 pull coarse-grinding head 10, fine grinding bistrique 14 to move to specific bit along guide rail 25 and postpone, motor 24 antiport, grinding head mechanism thick, thin is promoted to repeat grinding action and reversely move, at this moment thick, fine grinding head advance and retreat cutter motor 07,19 reduces the depth of cut or stops feed to improve grinding accuracy, when grinding head mechanism returns to guide plate 53, grinding head motor 05,20 stall, thick, fine grinding head advance and retreat cutter motor 07,19 withdrawing is to original position；When grinding head mechanism enters former feed entrance point, reciprocating stroke circularity aligning gear motor 24 stall, thick, fine grinding operation simultaneously completes.

Next step, corase grind mechanical hand 42, fine grinding mechanical hand 34 operate to thickness simultaneously and grind bistrique position clamping balls base, fine grinding mechanical hand 34 operates to blanking chain belt and unclamps ball base, and blanking electromagnetic clutch 36 closes delivers to discharging opening by ball base；Corase grind mechanical hand 42 unclamps after ball base is delivered to fine grinding bistrique 14 and returns to original position simultaneously, and now charging electromagnetic clutch 49 closes again, continues charging, feeding mechanical hand 42 repetitive operation, circulates with this.

Being not difficult to find out in from the above, the bistrique changing different size can process the photosphere of different size, and the bistrique changing different accuracy can obtain different grinding effects.For above-described embodiment, if two bistriques change coarse-grinding head or fine grinding bistrique into simultaneously, so that it may carrying out roughly grinding or fine grinding processing, the control program that need only reset mechanical hand is just passable simultaneously.

The foregoing is only preferred embodiment of the present utility model; not in order to limit this utility model; all within spirit of the present utility model and principle, any amendment of making, equivalent replacement, improvement etc., should be included within protection domain of the present utility model.

Claims

1. a crystal photosphere ball crusher, it is characterised in that: including frame and the material storing box being connected in frame, send, cutting agency, drum-type is pushed the ball mechanism, reciprocating stroke circularity aligning gear, thick, fine grinding mechanism, pneumatic control and electric control system；Coupling on the right side of described photosphere ball crusher frame and have material storing box, material storing box is separated point corase grind and a fine grinding hopper by central dividing plate, and hopper side is provided with discharging opening can send the photosphere machined into subsequent processing；Described material storing box is provided with give, cutting agency, again by variator converted suitable speed transmission to feeding electromagnetic clutch by power transmission shaft integral drive to variator by mair motor, send, blanking electromagnetic clutch controls chain type feeding belt linkage corase grind mechanical hand and the feeding one by one of fine grinding mechanical hand and blanking；Described drum-type mechanism of pushing the ball is provided with cylinder of pushing the ball, the inner ring of cylinder is provided with elastic wear-resisting rubber, two, cylinder outer ring is circumferentially provided with slideway, slideway surrounding is provided with pulley and supports the cylinder can circumferentially rotating of pushing the ball, pulley bracket is arranged on stirrup frame, middle part, cylinder outer ring of pushing the ball is provided with belt grooves, mair motor at the uniform velocity rotated by belt transmission roller；Described reciprocating stroke circularity aligning gear is arranged in the middle of cylinder inner ring of pushing the ball, and two is coupled with frame by support, two stands is provided with corase grind mechanism, fine grinding mechanism guide rail, is provided with forward and back cutter screw rod in the middle of guide rail, and screw rod is entered by step motor control and moves back；Described thick, fine grinding mechanism rack is arranged on slightly, on fine grinding mechanism guide rail, advance and retreat cutter nut is arranged on slightly, between fine grinding mechanism rack；By thick, the fine grinding bistrique of photosphere dimensions configuration by the synchronous belt drive on grinding head motor, bistrique power transmission shaft is provided above anti-vibration structure to ensure Grinding Quality, and grinding head shaft is arranged below feed screw rod by step motor control；Described thick, fine grinding bistrique is configured with different abrasive materials to obtain different grinding precisions；Described atmospheric control is provided with supply station, and its function one supplies and operates to mechanical hand pneumatic element cooperative mechanical hands, and function two supplies to detergent line for cleaning pressurization；Described electric control system is provided with distribution box, is provided with microcomputer loader and controls module in distribution box, hands over-straight conversion element, each electric machine controller part.

2. a kind of crystal photosphere ball crusher according to claim 1, it is characterised in that；Described give, cutting agency, including material storing box assembly, send, blanking chain belt, chain tape spool, electromagnetic clutch assembly, mechanical hand assembly, mechanical hand pneumatic control components, electric rotating machine, Robot actions shaft assembly, support, variator shaft assembly；Described send, the purpose of cutting agency is in that the ball base of material storing box is transported to the position specified by feeding belt, is then placed into by mechanical hand on corase grind and fine grinding bistrique or blanking is to desired location.

3. a kind of crystal photosphere ball crusher according to claim 1, it is characterised in that: described drum-type is pushed the ball mechanism, including: main reducing motor, electric machine support, motor-driven is taken turns, drum assembly, frame rolling stand, pulley assembly, pulley bracket；The push the ball purpose of mechanism of described drum-type is in that by the ball base on bistrique under the drive of rubber friction power, is 360 degree of rotations by certain speed.

4. a kind of crystal photosphere ball crusher according to claim 1, it is characterised in that: described reciprocating stroke circularity aligning gear, including: carriage assembly, motor, screw arbor assembly, guide assembly；The purpose of described reciprocating stroke circularity aligning gear is in that to change the direction of motion of photosphere in the course of processing of photosphere, corrects inertia deflection, makes cylinder glue surface even wearing simultaneously, grinds steadily.

5. a kind of crystal photosphere ball crusher according to claim 1, it is characterised in that: described corase grind, fine grinding mechanism；Including: coarse-grinding head, fine grinding grinding head shaft assembly, anti-vibration component, grinding head motor, motor, feed screw arbor assembly, carriage assembly；Described corase grind, fine grinding mechanism purpose be in that to be pushed the ball photosphere blank by above-mentioned drum-type the cooperation of mechanism and reciprocating stroke aligning gear, through the grinding of coarse-grinding head and fine grinding bistrique, photosphere is processed into required precision.

6. crystal photosphere ball crusher according to claim 1, it is characterised in that: described pneumatic control and electric control system, including: air pump, air path elements assembly, supply and supply channel, washer jet, electric box assembly, electric wiring element, Controls Palette, microcomputer controls module；The purpose of described pneumatic control and electric control system is in that to control the operation of mechanical hand, cleans the residue in grinding part and roll body, controls startup and the stopping of detection electric component.