CN204487315U - Crystal photosphere ball crusher - Google Patents

Crystal photosphere ball crusher Download PDF

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Publication number
CN204487315U
CN204487315U CN201420811185.XU CN201420811185U CN204487315U CN 204487315 U CN204487315 U CN 204487315U CN 201420811185 U CN201420811185 U CN 201420811185U CN 204487315 U CN204487315 U CN 204487315U
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CN
China
Prior art keywords
fine grinding
grinding
photosphere
corase grind
polishing
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Withdrawn - After Issue
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CN201420811185.XU
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Chinese (zh)
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陈振
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Individual
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Individual
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Priority to CN201420811185.XU priority Critical patent/CN204487315U/en
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Publication of CN204487315U publication Critical patent/CN204487315U/en
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Abstract

The utility model proposes a kind of crystal photosphere ball crusher, it comprises frame and the hopper be arranged in frame, feeding mechanism, corase grind mechanism, fine grinding mechanism, cam mechanism, fine grinding mechanism, precision adjusting mechanism, polishing mechanism and electrical apparatus control system; The mair motor that described photosphere ball crusher frame lower is arranged by Belt Drive to Fine Grinding of Cots, fine grinding U-lag bistrique, corase grind U-lag bistrique; Described fine grinding buncher is arranged on framework platform and grinds road axle and cutting agency by synchronous belt drive to fine grinding; Described fine grinding, corase grind mechanism, by being arranged on the support on framework platform, being arranged at Fine Grinding of Cots and grinding on road axle; Described feeding mechanism is arranged on hopper bottom, docks with charging aperture; Described cam mechanism reducing motor to be arranged on framework platform by bracket and to have sprocket wheel chain to connect with each mechanism; Through described mechanism, crystal ball embryo is roughly ground continuously, fine grinding, fine grinding, polishing go out the exquisitely carved qualified photosphere of light.

Description

Crystal photosphere ball crusher
Technical field
The utility model relates to grinder technical field, refers to crystal photosphere ball crusher especially.
Background technology
Along with the development of Material Field, synthetic quartz at decoration, commodity industry use amount gets more and more, the crystal photosphere of various sizes due to its light jade-like stone exquisitely carved, environment friendly and pollution-free, cheap; Be generally used for the making of tellurion, be also widely used in the fields such as the handrail of grade places, light fixture.
Due to sphere processing particularity, at present crystal photospheric surface processing industry use processing technology be: utilize a bistrique rotated to be placed on wherein by ball embryo, with hand ceaselessly rotary grinding to reach the object of grinding; Because manufacturing procedure needs to play embryo, corase grind, fine grinding, fine grinding, polishing, frequently bistrique must be changed; The photosphere of processing different size also needs to change different bistriques; Therefore quality control difficulty hand-manipulated is high, and work efficiency is low, and labour intensity is large, also there is potential safety hazard, and energy resource consumption is large, and machining accuracy is low.
Utility model content
It is different that the purpose of this utility model is to provide a kind of and above-mentioned prior art, while efficient, high accuracy processing crystal photosphere, form charging-corase grind-fine grinding-fine grinding-blanking-polishing succession running, compact conformation, be applicable to the crystal photosphere ball crusher (simultaneously also applicable process same type of material photosphere) of processing diameter 50mm-80mm specification limit.
The technical solution of the utility model is achieved in that a kind of crystal photosphere ball crusher, it is characterized in that: comprise frame and the hopper be arranged in frame, feeding mechanism, corase grind mechanism, fine grinding mechanism, fine grinding mechanism, polishing mechanism, cam mechanism, circularity governor motion, chain wheel driving mechanism, cutting agency and electric control system; The mair motor that described photosphere ball crusher frame lower is arranged passes through belt pulley belt transmission to Fine Grinding of Cots, fine grinding bistrique, coarse-grinding head; Described Fine Grinding of Cots, fine grinding mill road axle, carrying roller by bearings, be arranged on framework platform by bearing block, and auxiliary rubber roll is arranged between mill road axle and Fine Grinding of Cots by support installing on framework platform; Fine grinding buncher is arranged on framework platform and grinds road axle and cutting agency by synchronous belt drive to fine grinding; Described fine grinding, corase grind mechanism are by being arranged on the support on framework platform, be arranged at Fine Grinding of Cots and grind on road axle, wherein said fine grinding, coarse-grinding head, fine grinding, rough grinding rubber-covered roller by left and right sidesing wall plate, to be arranged between two wallboards and by configuring up and down by bearings; Described hopper is arranged on left and right sidesing wall plate, and feed opening aims at corase grind charging aperture; Described feeding mechanism is arranged on hopper bottom, docks with feed opening; Described cam mechanism reducing motor to be arranged on framework platform by bracket and to have sprocket wheel chain to be connected with decelerator, then by the speed requirement transmission of each mechanism to cam mechanism, governor motion, fine grinding, rough grinding rubber-covered roller.
Further, described feeding mechanism comprises: feed appliance, hopper, stepper motor, sensor, feed opening; Be fed to feed opening by electric control system controls stepper motor transmission feed appliance, stock enters corase grind mechanism; Corase grind mechanism comprises U-shaped bistrique, rough grinding rubber-covered roller, left and right sidesing wall plate, rubber roll transmission shaft component, rubber roll drive sprocket, slider shaft holder, flexible adjustment assembly, cam pack, polishing governor motion assembly, and the drive disk assembly of associated; The feed opening of corase grind mechanism connects with fine grinding mechanism, fine grinding mechanism and a corase grind mechanism point levels are arranged on comprising the U-shaped bistrique of fine grinding, fine grinding rubber roll, left and right sidesing wall plate, rubber roll transmission shaft component, rubber roll drive sprocket, slider shaft holder, flexible adjustment assembly, cam pack, polishing governor motion assembly on left and right sidesing wall plate, and the drive disk assembly of associated.
Further, described cam mechanism comprises reducing motor, electric machine support, motor transmission shaft, power transmission shaft support, decelerator, sprocket wheel chain, axial plane cam pack, plane cam assembly; By described cam mechanism transmission, realize corase grind, fine grinding rubber roll to the automatic cutting of workpiece, blanking, burnishing operation.
Further, described fine grinding mechanism comprises Fine Grinding of Cots, fine grinding mill road axle, auxiliary rubber roll, carrying roller, bearing block, bearing, auxiliary rubber roll bracket, the adjustment of polishing speed, circularity precision controller; By the continuous polishing grinding of spiral pot mill road resinous abrasive materials, realize the object of high-precision grinding.
Further, after described fine grinding, photosphere enters cutting agency; Described cutting agency comprises: cutting agency support, blanking conveyer belt, delivery wheel, jockey pulley, power transmission shaft, drive coordination wheel Timing Belt; The object of described cutting agency expects desired location under being the photosphere automatic steady after by fine grinding.
Further, the photosphere after described fine grinding enters the polishing process stage; Described photosphere polishing mechanism comprises: frame, polishing motor, belt pulley, belt, transmission main shaft, bearing block, bearing, lower millstone, upper millstone, photosphere separator, flexible fastening support, flexible adjustment handle.
Further, the object of described crystal photosphere ball crusher electrical apparatus control system is: control the functions such as ball crusher each motor starts on request, operates, stopping; Described electrical apparatus control system comprises: electric appliance box, electric appliance control screen, control flow support.Described crystal photosphere ball crusher is also provided with water supply line, is provided with nozzle, for cooling during bistrique grinding, cleaning in corase grind, fine grinding, fine grinding mill road.
A kind of crystal photosphere ball crusher of the present utility model, is run continuously by corase grind, fine grinding, fine grinding, polishing, mechanism is compact, automatic operation, efficiency are high, energy consumption is low; Can the disposable product becoming light exquisitely carved the processing of sphere.
Accompanying drawing explanation
In order to the utility model technical scheme of the prior art and embodiment are clearly described, be briefly described to required accompanying drawing in prior art or embodiment description below, obviously, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
The assembling schematic diagram (front view) after guard shield pulled down by accompanying drawing 1 the utility model crystal photosphere ball crusher.
Top view after the dismounting of accompanying drawing 2 the utility model crystal photosphere ball crusher hopper, guard shield etc.
Accompanying drawing 3 the utility model crystal photosphere ball crusher polishing mechanism schematic diagram.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment; clear, complete description is carried out to the technical scheme in the utility model embodiment; although described embodiment is only a part of embodiment of the present utility model; instead of whole embodiments; based on those of ordinary skill in the art; under the prerequisite not paying creative work, the every other embodiment obtained, all belongs to protection domain of the present utility model.
Accompanying drawing 1, shown in accompanying drawing 2: a kind of crystal photosphere ball crusher, by adding the crystal ball embryo of specifying specification to hopper 15, specification pushbutton enable mair motor 2 is selected from electric appliance control screen 25, fine grinding motor 43, cam mechanism motor 8, confirm to work well in each position, open water supply nozzle, start charging motor 17, ball embryo by hopper 15 through feed appliance 16, enter corase grind mechanism, now telescopic strut 29 stretches out, just prop up ball embryo, rubber roll cam 34 slowly presses to spheroid, because corase grind U-lag bistrique 12 runs up, spheroid circular arc is cut, simultaneously rough grinding rubber-covered roller 41 is trapped the ball embryo low-speed running in the other direction, drive ball embryo continuous grinding, cut burr fast, regulating wheel 30 meanwhile in circularity adjuster is made intermittence and is rotated, regulate the mistake circularity because U-lag bistrique 12 produces, when plane cam 35 fortune circles, plane cam 35 enters recessed section and makes its retraction by connecting rod pulley drive to telescopic strut 29, rubber roll cam 34 enters convex section simultaneously, rubber roll 41 is by jack-up, ball embryo after corase grind loses support, enter fine grinding mechanism downwards.
Next step, (note: mechanism is substantially identical with the parts of fine grinding mechanism because of corase grind, so in the accompanying drawings not repeat mark); When ball embryo enters fine grinding mechanism, telescopic strut just stretches out, ball embryo enters fine grinding mechanism, fine grinding rubber roll slowly presses to spheroid due to the effect of cam, because running up of fine grinding U-shaped bistrique carries out grinding to spherome surface, simultaneously fine grinding rubber roll is trapped the ball embryo low-speed running in the other direction, drives ball embryo continuous grinding; Adjustment crop rotation intermittence now in circularity adjuster is rotated, regulate the mistake circularity because U-lag bistrique produces, when plane cam fortune circles, plane cam enters recessed section, make its retraction by connecting rod pulley drive to telescopic strut, rubber roll is convex simultaneously enters convex section, and fine grinding rubber roll is by jack-up, ball embryo after corase grind loses support, enters fine grinding mechanism downwards.Owing to changing the abrasive material fineness of fine grinding U-lag bistrique, during fine grinding, spheroid obtains higher precision.
The running of above-mentioned corase grind, fine grinding mechanism, charging, grinding, blanking by cam mechanism motor 8 by power transmission shaft 38, drive sprocket 39, decelerator 37, reducer of turbodrill 36, changes over various speed, transmission to cam 35,34; Regulating wheel 30, rubber roll 41, waits parts to realize.Be not difficult to find out from above-mentioned, due to the effect of cam mechanism, in operation circulation, while corase grind terminates, fine grinding also terminates a work step circulation.
Ball embryo after above-mentioned fine grinding enters fine grinding mill road by alley, in spirality mill Zhou42Mo road, road, be inlaid with high-density resin abrasive material, at this moment road axle 42 low-speed running is ground by synchronous belt drive to spirality by fine grinding motor 43, spheroid is under the high speed of Fine Grinding of Cots 19, auxiliary rubber roll 21 drives, spheroid grinds while slowly to move to discharging opening in mill road, due to auxiliary rubber roll 21 and the speed difference effect of Fine Grinding of Cots 19, drive precise regulator 44 not stop to regulate the grinding direction of spheroid, improve circularity precision; Fine grinding terminates, and ball embryo enters cutting agency from feed opening through alley.
After above-mentioned fine grinding, ball embryo enters cutting agency rubber conveyer belt 26 through feed opening, and ball embryo, by refining motor 43, synchronous pulley 23 by toothed belt transmission to belt pulley for feeding foil 24, is transported to assigned address by conveyer belt.
The above-mentioned ball embryo ground through fine grinding mechanism is delivered to polishing mechanism, ball embryo is placed in honeycomb fashion separator 51, honeycomb fashion separator 51 does not place 20-50 not etc. by the large I of specification, cover upper millstone 50, handle 55 is put in elasticity adjusting device 56, starting polishing motor 58 is with movable strap disc 45 transmission to mill spindle 46, lower millstone 49 is driven to run up, because the spheroid in separator 51 is pushed down by upper millstone 50 elastic pressure, spheroid in separator 51 is along with lower millstone 49 spin finishing, add certain polishing medium and suitable quantity of water, through the grinding of certain hour, spherome surface is ground to form the crystal photosphere of clear transparent.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (6)

1. a crystal photosphere ball crusher, is characterized in that: comprise frame and the hopper be arranged in frame, feeding mechanism, corase grind mechanism, fine grinding mechanism, fine grinding mechanism, polishing mechanism, cam mechanism, circularity governor motion, chain wheel driving mechanism, cutting agency and electric control system; The mair motor that described photosphere ball crusher frame lower is arranged passes through belt pulley belt transmission to Fine Grinding of Cots, fine grinding bistrique, coarse-grinding head; Described Fine Grinding of Cots, fine grinding mill road axle, carrying roller by bearings, be arranged on framework platform by bearing block, and auxiliary rubber roll is arranged between mill road axle and Fine Grinding of Cots by support installing on framework platform; Fine grinding buncher is arranged on framework platform and grinds road axle and cutting agency by synchronous belt drive to fine grinding; Described fine grinding, corase grind mechanism are by being arranged on the support on framework platform, be arranged at Fine Grinding of Cots and grind on road axle, wherein said fine grinding, coarse-grinding head, fine grinding, rough grinding rubber-covered roller by left and right sidesing wall plate, to be arranged between two wallboards and by configuring up and down by bearings; Described hopper is arranged on left and right sidesing wall plate, and feed opening aims at corase grind charging aperture; Described feeding mechanism is arranged on hopper bottom, docks with feed opening; Described cam mechanism reducing motor to be arranged on framework platform by bracket and to have sprocket wheel chain to be connected with decelerator, then by the speed requirement transmission of each mechanism to cam mechanism, governor motion, fine grinding, rough grinding rubber-covered roller.
2. crystal photosphere ball crusher according to claim 1, is characterized in that: described feeding mechanism comprises: feed appliance, hopper, stepper motor, sensor, feed opening; Be fed to feed opening by electric control system controls stepper motor transmission feed appliance, stock enters corase grind mechanism; Corase grind mechanism comprises U-shaped bistrique, rough grinding rubber-covered roller, left and right sidesing wall plate, rubber roll transmission shaft component, rubber roll drive sprocket, slider shaft holder, flexible adjustment assembly, cam pack, polishing governor motion assembly, and the drive disk assembly of associated; The feed opening of corase grind mechanism connects with fine grinding mechanism, fine grinding mechanism and a corase grind mechanism point levels are arranged on comprising the U-shaped bistrique of fine grinding, fine grinding rubber roll, left and right sidesing wall plate, rubber roll transmission shaft component, rubber roll drive sprocket, slider shaft holder, flexible adjustment assembly, cam pack, polishing governor motion assembly on left and right sidesing wall plate, and the drive disk assembly of associated.
3. crystal photosphere ball crusher according to claim 1, is characterized in that: described cam mechanism comprises reducing motor, electric machine support, motor transmission shaft, power transmission shaft support, decelerator, sprocket wheel chain, axial plane cam pack, plane cam assembly; By described cam mechanism transmission, realize corase grind, fine grinding rubber roll to the automatic cutting of workpiece, blanking, burnishing operation.
4. crystal photosphere ball crusher according to claim 1, is characterized in that: described fine grinding mechanism comprises Fine Grinding of Cots, fine grinding mill road axle, auxiliary rubber roll, carrying roller, bearing block, bearing, auxiliary rubber roll bracket, the adjustment of polishing speed, circularity precision controller; By the continuous polishing grinding of spiral pot mill road resinous abrasive materials, realize the object of high-precision grinding.
5. crystal photosphere ball crusher according to claim 1, is characterized in that: after described fine grinding, photosphere enters cutting agency; Described cutting agency comprises: cutting agency support, blanking conveyer belt, delivery wheel, jockey pulley, power transmission shaft, drive coordination wheel Timing Belt; The object of described cutting agency expects desired location under being the photosphere automatic steady after by fine grinding.
6. crystal photosphere ball crusher according to claim 1, is characterized in that: the photosphere after described fine grinding enters the polishing process stage: described photosphere polishing mechanism comprises: frame, polishing motor, belt pulley, belt, transmission main shaft, bearing block, bearing, lower millstone, upper millstone, photosphere separator, flexible fastening support, flexible adjustment handle.
CN201420811185.XU 2014-12-18 2014-12-18 Crystal photosphere ball crusher Withdrawn - After Issue CN204487315U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420811185.XU CN204487315U (en) 2014-12-18 2014-12-18 Crystal photosphere ball crusher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420811185.XU CN204487315U (en) 2014-12-18 2014-12-18 Crystal photosphere ball crusher

Publications (1)

Publication Number Publication Date
CN204487315U true CN204487315U (en) 2015-07-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420811185.XU Withdrawn - After Issue CN204487315U (en) 2014-12-18 2014-12-18 Crystal photosphere ball crusher

Country Status (1)

Country Link
CN (1) CN204487315U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440458A (en) * 2014-12-18 2015-03-25 陈建军 Crystal light ball grinding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440458A (en) * 2014-12-18 2015-03-25 陈建军 Crystal light ball grinding machine
CN104440458B (en) * 2014-12-18 2017-04-26 陈建军 Crystal light ball grinding machine

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AV01 Patent right actively abandoned

Granted publication date: 20150722

Effective date of abandoning: 20170426

AV01 Patent right actively abandoned