CN205328144U - High -speed straight line reason bottle machine - Google Patents
High -speed straight line reason bottle machine Download PDFInfo
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- CN205328144U CN205328144U CN201620074533.9U CN201620074533U CN205328144U CN 205328144 U CN205328144 U CN 205328144U CN 201620074533 U CN201620074533 U CN 201620074533U CN 205328144 U CN205328144 U CN 205328144U
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- bottle
- conveyer belt
- folder
- speed straight
- plastic
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Abstract
The utility model discloses a rational in infrastructure, automated control, the artifical intensity of labour of reduction, improve production efficiency's high -speed straight line reason bottle machine, the last host computer that is provided with of high -speed straight line reason bottle machine, install control high -speed straight line reason bottle machine's PLC in the host computer, install the photoelectric sensing ware on row's bottle carousel, the photoelectric sensing ware is connected with the PLC communication, the operating condition of chain bucket passes through photoelectric sensing ware and PLC control. Compare current reason bottle machine, about 280 plastic bottles can be handled to this application per minute, and production efficiency promotes greatly.
Description
Technical field
This utility model relates to field of plastic bottles, particularly relates to a kind of high-speed straight-line and puts a bottle machine in order。
Background technology
Bottle managing machine is by plastic bottle when mixed and disorderly, is disperseed and proper alignment is stood on the conveyor belt regularly, to meet supermatic requirement。The effect of bottle managing machine is that the carafe to mess therein arranges, and make its orderliness have direction to arrange on the conveyor belt, other machinery that passes to of high-speed and high-efficiency carries out next process (such as fill, labeling, vanning etc.), to improve the production efficiency of whole production line。
According to its operation principle, bottle managing machine can be divided into following several types:
1, centre-of-gravity bottle managing machine:
Its ultimate principle is: utilize the feature of bottle center of gravity branch in arrangement process, if bottle forward, center of gravity will near bottle bottom, such bottle will not change arrangement, if bottle is reverse, center of gravity will on bottle top, and bottle center of gravity will be unstable, then bottle reverses in baffle plate, thus reaching requirement upwards。
But shortcoming is it is obvious that drink bottles is mostly plastic bottle, its weight change is only small, thus this function in practical operation not up to requiring, this function be adapted in the bottle unscrambler for glass bottles that weight is bigger use。
2, water floating type adds baffle-type:
Its ultimate principle is: utilize buoyancy of water principle in delivery phase, bottle is transported to the arrangement stage, in the arrangement stage, utilizes baffle plate A to make bottle forward export。The rectangle having an applicable bottle mouth on baffle plate is empty, and when bottle is made a slip of the tongue, bottleneck will enter rectangle sky, at the bottom of thus making bottle first under, bottleneck again under, bottle will forward output, when coming at the bottom of bottle, baffle plate is inoperative, the output of bottle forward。
This bottle managing machine structural design shortcoming has 2 points: one, in the floating process of water, bottle can be intake, and below, the fill stage adds unnecessary step。Two, in the arrangement stage, efficiency is very low, is not suitable for full-automatic production line。The program is applicable to beer industry and uses the big beverage of vial。
3, friction-type:
Program ultimate principle is: utilize the frictional force of belt in the arrangement stage, carries bottle, in the arrangement stage, utilizes frictional force to adjust bottle。The program is compared with above-mentioned two scheme, and maximum advantage is that it is most effective, is absent from other unnecessary processes, such as clean-up phase etc.。
This bottle managing machine structural design, mainly by the frictional force of belt, makes bottle can overturn under high-speed motion, and has accomplished efficiently, to improve working (machining) efficiency。
4, centrifugal bottle managing machine:
Ultimate principle is with the centrifugal force of disk, makes bottle near features different from bottleneck width at the bottom of circle outside, recycling bottle, is overturn by carrying out downward for bottleneck。Shortcoming is to arrange speed to have the limit, is not suitable for large-scale waterline。
The function of this machine is to deposit by manually material being added storage bottle storehouse, the speed of automatic ration and setting is fed to rotating disk by the material in storage bottle storehouse, rotating disk is confessed bottle on request by high speed rotating, web wheel removes bottle lack of standardization, and sub-bottle part sends into reason bottle part by the bottle that certain speed confesses rotating disk。Reason bottle part is clamped bottle by the conveyer belt on both sides and is transported on the work surface of conveyer, carries out arrangement bottle specification is managed out by turning over bottle device simultaneously；Electric-control system carries out monitor in real time feedback by the sensor of each several part, it is achieved it is the indispensable machine of high-speed production that full-automatic operation requires, and saves human cost and the loss avoided mistake factor and cause in a large number。
In general enterprises, bottle managing machine has been obtained for extensive use, is especially most widely used with centrifugal bottle managing machine, but existing bottle managing machine is often functionally comprehensive not, the bottle of single shape (as cylindrical, square etc.) can only be processed, it is impossible to the multiple bottle of mixed processing；Simultaneously unreasonable in structure, hopper is often undersized, it is necessary to operator adds bottle frequently, increases labour force；And automaticity is not high；Production efficiency is low。
Utility model content
In order to solve above-mentioned technical problem, this utility model provides a kind of rational in infrastructure, Automated condtrol, reduction hand labor intensity, improves the high-speed straight-line bottle managing machine of production efficiency。
Technical problem to be solved in the utility model is achieved through the following technical solutions:
High-speed straight-line bottle managing machine of the present utility model, including chain bucket, pending plastic bottle is placed in described chain bucket, described chain bucket is provided with the lifting device for carrying plastic bottle, the outfan of described lifting device is connected to row's bottle rotating disk, the outfan of described row's bottle rotating disk is connected to attitude reference device, the outfan of described attitude reference device is connected to folder bottle conveyer belt, the power resources of described attitude reference device are in folder bottle conveyer belt, described folder bottle conveyer belt runs under the drive of folder bottle motor, described folder bottle conveyer belt is provided with plastic bottle conveyer belt, described plastic bottle enters plastic bottle conveyer belt through folder bottle conveyer belt, described plastic bottle conveyer belt outfan is provided with bottle reversal mechanism, the plastic bottle of horizontal positioned is overturn as vertically placing by described bottle reversal mechanism；
Described high-speed straight-line bottle managing machine is provided with main frame, the PLC controlling high-speed straight-line bottle managing machine is installed in described main frame, being provided with photoelectric sensor on described row's bottle rotating disk, described photoelectric sensor is connected with PLC communication, and the duty of described chain bucket is controlled by photoelectric sensor and PLC。
Further, described row's bottle rotating disk being provided with bottles pusher, the inner side of described bottles pusher offers row's bottle groove。
Further, described attitude reference device being provided with some directed hooks, described directed hook is inserted into the bottleneck of plastic bottle, and changes the placement direction of plastic bottle；
Directed hook can be pushed open at the bottom of the bottle of described plastic bottle。
Further, described folder bottle conveyer belt includes fixing seat and is arranged at the electric machine support of fixing seat one end, described folder bottle motor is installed on electric machine support, described fixing seat is arranged below reducing motor, being symmetrically arranged with a pair Timing Belt in described fixing seat, Timing Belt is controlled output by described folder bottle motor。
Further, described folder bottle conveyer belt is provided with position indicator。
Further, being provided with pressing wheel mechanism between described plastic bottle conveyer belt and switching mechanism, described pressing wheel mechanism is provided with pinch roller and lance, described plastic bottle overturns as bottleneck downward under pinch roller and lance effect。
Further, described pressing wheel mechanism be arranged below air compressor, the exhaust outlet of described air compressor is towards the bottleneck of plastic bottle。
Further, the transmission speed of described folder bottle conveyer belt is 16m/min, and the transmission speed of described plastic bottle conveyer belt is 4.5m/min。
Further, described chain bucket, row's bottle rotating disk, attitude reference device, folder bottle conveyer belt, plastic bottle conveyer belt, bottle reversal mechanism and pressing wheel mechanism are enclosed construction。
Further, outside described chain bucket, row's bottle rotating disk, attitude reference device, folder bottle conveyer belt, plastic bottle conveyer belt, bottle reversal mechanism and pressing wheel mechanism, glass protecting cover is installed。
By such scheme, this utility model at least has the advantage that
The application controls chain bucket initially with PLC, by arranging the situation of plastic bottle on the photoelectric sensor monitoring row's bottle rotating disk on bottle rotating disk, PLC is exported signal, PLC controls chain bucket and runs, automaticity is high, and the hopper capacity of the chain bucket of the application is big simultaneously, compares existing bottle managing machine, the application is per minute can process about 280 plastic bottles, and production efficiency is greatly promoted。
Compact overall structure is reasonable, and each drive disk assembly is enclosed construction, and periphery arranges glass protecting cover, so both can ensure that in production process, plastic bottle will not be contaminated, can protect again operator, it is prevented that unexpected generation。
Described above is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be practiced according to the content of description, below with preferred embodiment of the present utility model and coordinate accompanying drawing describe in detail as after。
Accompanying drawing explanation
Fig. 1 is the structural representation of high-speed straight-line bottle managing machine of the present utility model；
Fig. 2 is the structural representation pressing from both sides bottle conveyer belt and bottle reversal mechanism of the high-speed straight-line bottle managing machine shown in Fig. 1；
Fig. 3 is the sectional view of A-A in Fig. 2。
1, conveying motor；2, plastic bottle conveyer belt；3, chain bucket；4, row's bottle rotating disk；5, attitude reference device；6, folder bottle conveyer belt；7, pressing wheel mechanism；8, folder bottle motor；9, bottle reversal mechanism；10, reducing motor；11, Timing Belt；12, electric machine support。
Detailed description of the invention
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is described in further detail。Following example are used for illustrating this utility model, but are not limited to scope of the present utility model。
Shown in Fig. 1-2, high-speed straight-line bottle managing machine, including chain bucket 3, pending plastic bottle is placed in described chain bucket 3, chain bucket 3 is provided with the lifting device for carrying plastic bottle, the outfan of lifting device is connected to row's bottle rotating disk 4, the outfan of row's bottle rotating disk 4 is connected to attitude reference device 5, the outfan of attitude reference device 5 is connected to folder bottle conveyer belt 6, the power resources of attitude reference device 5 are in folder bottle conveyer belt 6, folder bottle conveyer belt 6 runs under the drive of folder bottle motor 8, folder bottle conveyer belt 6 is provided with plastic bottle conveyer belt 2, plastic bottle enters plastic bottle conveyer belt 2 through folder bottle conveyer belt 6, plastic bottle conveyer belt 2 outfan is provided with bottle reversal mechanism 9, the plastic bottle of horizontal positioned is overturn as vertically placing by bottle reversal mechanism 9；
Being provided with main frame on high-speed straight-line bottle managing machine, be provided with the PLC controlling high-speed straight-line bottle managing machine, row's bottle rotating disk is provided with photoelectric sensor in main frame, photoelectric sensor is connected with PLC communication, and the duty of chain bucket 3 is controlled by photoelectric sensor and PLC。
Being provided with bottles pusher on row's bottle rotating disk 4, the inner side of described bottles pusher offers row's bottle groove。
The high-speed straight-line bottle managing machine overall dimensions of the application is 3244mm × 1520mm × 1570mm。
By manually feeding plastic bottle in chain bucket 3, and store certain bottle, plastic bottle is proposed from chain bucket 3 and the row's of being transported to bottle rotating disk 4 by chain bucket 3 when needs, the action of chain bucket 3 is controlled by PLC by the signal of the photoelectric sensor arranged in bottle rotating disk 4, only when arranging bottle accumulation lazy weight in bottle rotating disk 4, elevator just operates。
Row's bottle rotating disk 4 is the accepter that chain bucket 3 feeds plastic bottle。Centrifugal action owing to arranging bottle rotating disk 4 makes plastic bottle fall into row's bottle groove, formed at the bottom of bottleneck or bottle towards single level bottle stream output。The effect of row's bottle rotating disk 4 bottles pusher is to ensure that the unicity of bottle and gets rid of position bottle improperly。
Being provided with some directed hooks in attitude reference device 5, directed hook is inserted into the bottleneck of plastic bottle, and changes the placement direction of plastic bottle；Directed hook can be pushed open at the bottom of the bottle of plastic bottle。
Different towards bottle under the drive of folder bottle conveyer belt 6 by attitude reference device 5, under the effect of the directed hook of attitude reference device 5, make bottleneck towards bottle rotate change towards, and at the bottom of bottle towards bottle push open hook keep original towards, so that becoming towards consistent bottle towards different bottles, serve orientation。
Folder bottle conveyer belt 6 includes fixing seat and is arranged at the electric machine support 12 of fixing seat one end, folder bottle motor 8 is installed on electric machine support 12, fixing seat is arranged below reducing motor 10, is symmetrically arranged with a pair Timing Belt 11 in fixing seat, and Timing Belt 11 is controlled output by folder bottle motor 8。
Folder bottle conveyer belt 6 is provided with position indicator。
The bottle of the row's of leaving bottle rotating disk 4 by by plastic bottle conveyer belt 2 by bottleneck towards or bottle at the bottom of towards in the way of lead into folder bottle conveyer belt 6, the speed simultaneously pressing from both sides bottle conveyer belt 6 arranges faster than plastic bottle conveyer belt 2, thus accelerating to bottle to play the function separating bottle, to ensure there are enough spaces to be oriented operation after entering bottle reversal mechanism 9 between two bottles。Through bottle reversal mechanism 9 bottle turn over bottle conveyer belt and turn over bottle guide rail effect under rotate translate into bottleneck erectility upward。
Being provided with pressing wheel mechanism 7 between plastic bottle conveyer belt 2 and switching mechanism 9, pressing wheel mechanism 7 is provided with pinch roller and lance, plastic bottle overturns as bottleneck downward under pinch roller and lance effect。
Pressing wheel mechanism 7 be arranged below air compressor, the exhaust outlet of air compressor is towards the bottleneck of plastic bottle。
Before being introduced into bottle reversal mechanism 9, bottle is 90 ° of downward reversions of bottleneck under the pinch roller of pressing wheel mechanism 7 and the effect of lance, blow out residuals in bottle through overcompression air mouth。
The transmission speed of folder bottle conveyer belt 6 is 16m/min, and the transmission speed of described plastic bottle conveyer belt 2 is 4.5m/min。
Chain bucket 3, row's bottle rotating disk 4, attitude reference device 5, folder bottle conveyer belt 6, plastic bottle conveyer belt 2, bottle reversal mechanism 9 and pressing wheel mechanism 7 are enclosed construction。
Chain bucket 3, row's bottle rotating disk 4, attitude reference device 5, folder bottle conveyer belt 6, plastic bottle conveyer belt 2, bottle reversal mechanism 9 and pressing wheel mechanism 7 outside are provided with glass protecting cover。
The carrying of the high-speed straight-line bottle managing machine of the application and installation requirement:
1, should lift by crane at the center of gravity position fork truck of equipment during carrying。
When 2, installing, the four of equipment under-chassis are adjusted, make equipment maintenance level。
3, open regulator cubicle, power supply AC220V is accessed binding post L, M, the PEN in electrical box。Install and confirm whether good electric and machine casing connects over the ground。
4, check whether all plugs insert firmly。
5, the chopper in electrical box of closing or in regulator cubicle, checks that whether the fusible core of fuse is intact, and whether the emergency stop push button on guidance panel discharges, and confirms that this button discharges completely。
The high-speed straight-line bottle managing machine of the application:
(1) speed of production reaches as high as 280 bottles/point。
(2) equipped with lucite protective cover, and there is enabling automatic shutdown function。It is effectively protected the personal safety of operator。
(3) hopper greatly and automatically turns on function equipped with feed bin door, it is to avoid operator frequently adds bottle, reduces labor intensity。
(4) the machine adopts PLC to control, and all parameters all can adjust at operation interface。
(5) use scope wide, it is not necessary to more mold exchange just can be suitable for the reason bottle of round vase, square vase, flat bottle。
(6) all drive mechanisms are all closed designs, solve current same kind of domestic equipment open by design and lubricate the problem easily causing environmental pollution。
(7) equipped with the clear bottle function of air, GMP requirement is more conformed to。
(8) equipped with falling bottle, anti-bottle automatic rejection function, reason bottle qualification rate is made to reach 100%。
Finally, the application controls chain bucket 3 initially with PLC, by arranging the situation of plastic bottle on the photoelectric sensor monitoring row's bottle rotating disk 4 on bottle rotating disk 4, PLC is exported signal, and PLC controls chain bucket 3 and runs, and automaticity is high, the hopper capacity of the chain bucket 3 of the application is big simultaneously, comparing existing bottle managing machine, the application is per minute can process about 280 plastic bottles, and production efficiency is greatly promoted。
Compact overall structure is reasonable, and each drive disk assembly is enclosed construction, and periphery arranges glass protecting cover, so both can ensure that in production process, plastic bottle will not be contaminated, can protect again operator, it is prevented that unexpected generation。
Described above is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be practiced according to the content of description, below with preferred embodiment of the present utility model and coordinate accompanying drawing describe in detail as after。
The above is only preferred implementation of the present utility model; it is not limited to this utility model; should be understood that; for those skilled in the art; under the premise without departing from this utility model know-why; can also making some improvement and modification, these improve and modification also should be regarded as protection domain of the present utility model。
Claims (10)
1. high-speed straight-line bottle managing machine, including chain bucket (3), pending plastic bottle is placed in described chain bucket (3), it is characterized in that, described chain bucket (3) is provided with the lifting device for carrying plastic bottle, the outfan of described lifting device is connected to row's bottle rotating disk (4), the outfan of described row's bottle rotating disk (4) is connected to attitude reference device (5), the outfan of described attitude reference device (5) is connected to folder bottle conveyer belt (6), the power resources of described attitude reference device (5) are in folder bottle conveyer belt (6), described folder bottle conveyer belt (6) is run under the drive of folder bottle motor (8), described folder bottle conveyer belt (6) is provided with plastic bottle conveyer belt (2), described plastic bottle enters plastic bottle conveyer belt (2) through folder bottle conveyer belt (6), described plastic bottle conveyer belt (2) outfan is provided with bottle reversal mechanism (9), the plastic bottle of horizontal positioned is overturn as vertically placing by described bottle reversal mechanism (9)；
Described high-speed straight-line bottle managing machine is provided with main frame, the PLC controlling high-speed straight-line bottle managing machine is installed in described main frame, described row's bottle rotating disk (4) is provided with photoelectric sensor, described photoelectric sensor is connected with PLC communication, and the duty of described chain bucket (3) is controlled by photoelectric sensor and PLC。
2. high-speed straight-line bottle managing machine according to claim 1, it is characterised in that be provided with bottles pusher on described row's bottle rotating disk (4), the inner side of described bottles pusher offers row's bottle groove。
3. high-speed straight-line bottle managing machine according to claim 1, it is characterised in that being provided with some directed hooks in described attitude reference device (5), described directed hook is inserted into the bottleneck of plastic bottle, and changes the placement direction of plastic bottle；
Directed hook can be pushed open at the bottom of the bottle of described plastic bottle。
4. high-speed straight-line bottle managing machine according to claim 1, it is characterized in that, described folder bottle conveyer belt (6) includes fixing seat and is arranged at the electric machine support (12) of fixing seat one end, described folder bottle motor (8) is installed on electric machine support (12), described fixing seat is arranged below reducing motor (10), being symmetrically arranged with a pair Timing Belt (11) in described fixing seat, Timing Belt (11) is controlled output by described folder bottle motor (8)。
5. high-speed straight-line bottle managing machine according to claim 4, it is characterised in that be provided with position indicator on described folder bottle conveyer belt (6)。
6. high-speed straight-line bottle managing machine according to claim 1, it is characterized in that, it is provided with pressing wheel mechanism (7) between described plastic bottle conveyer belt (2) and switching mechanism (9), being provided with pinch roller and lance on described pressing wheel mechanism (7), described plastic bottle overturns as bottleneck downward under pinch roller and lance effect。
7. high-speed straight-line bottle managing machine according to claim 6, it is characterised in that described pressing wheel mechanism (7) be arranged below air compressor, the exhaust outlet of described air compressor is towards the bottleneck of plastic bottle。
8. high-speed straight-line bottle managing machine according to claim 1, it is characterised in that the transmission speed of described folder bottle conveyer belt (6) is 16m/min, the transmission speed of described plastic bottle conveyer belt (2) is 4.5m/min。
9. according in claim 1 to 7 any one described high-speed straight-line bottle managing machine, it is characterized in that, described chain bucket (3), row's bottle rotating disk (4), attitude reference device (5), folder bottle conveyer belt (6), plastic bottle conveyer belt (2), bottle reversal mechanism (9) and pressing wheel mechanism (7) are enclosed construction。
10. high-speed straight-line bottle managing machine according to claim 9, it is characterized in that, described chain bucket (3), row's bottle rotating disk (4), attitude reference device (5), folder bottle conveyer belt (6), plastic bottle conveyer belt (2), bottle reversal mechanism (9) and pressing wheel mechanism (7) are outside is provided with glass protecting cover。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620074533.9U CN205328144U (en) | 2016-01-26 | 2016-01-26 | High -speed straight line reason bottle machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620074533.9U CN205328144U (en) | 2016-01-26 | 2016-01-26 | High -speed straight line reason bottle machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205328144U true CN205328144U (en) | 2016-06-22 |
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ID=56319689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620074533.9U Expired - Fee Related CN205328144U (en) | 2016-01-26 | 2016-01-26 | High -speed straight line reason bottle machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205328144U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112173661A (en) * | 2020-10-28 | 2021-01-05 | 苏州西斯派克检测科技有限公司 | Single-channel linear bottle arranging method and device |
| CN113003511A (en) * | 2021-02-19 | 2021-06-22 | 黄怀松 | Cosmetic liquid filling equipment and filling method |
-
2016
- 2016-01-26 CN CN201620074533.9U patent/CN205328144U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112173661A (en) * | 2020-10-28 | 2021-01-05 | 苏州西斯派克检测科技有限公司 | Single-channel linear bottle arranging method and device |
| CN113003511A (en) * | 2021-02-19 | 2021-06-22 | 黄怀松 | Cosmetic liquid filling equipment and filling method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 316000 Zhejiang province Dinghai District of Zhoushan city streets Yancang Chang Xin Lu No. 9 C District Patentee after: Zhejiang Longyuan Ssangyong Pharmaceutical Equipment Co. Ltd. Address before: 316000 Zhejiang city of Zhoushan province Zhoushan Longyuan Ssangyong Pharmaceutical Equipment Co. Ltd. Patentee before: ZHEJIANG ZHOUSHAN LONGYUAN SHUANGLONG PHARMACEUTICAL EQUIPMENT CO., LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160622 Termination date: 20190126 |