CN205264747U - New SMD LED Bracket - Google Patents

New SMD LED Bracket Download PDF

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Publication number
CN205264747U
CN205264747U CN201520992606.8U CN201520992606U CN205264747U CN 205264747 U CN205264747 U CN 205264747U CN 201520992606 U CN201520992606 U CN 201520992606U CN 205264747 U CN205264747 U CN 205264747U
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plastic base
led bracket
conductive pin
new
plastic
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CN201520992606.8U
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Chinese (zh)
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颜昌春
黄金科
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Dongguan Jiale Electronic Co ltd
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Dongguan Jiale Electronic Co ltd
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Abstract

The utility model discloses a novel surface mount type LED bracket, which comprises a plastic base and a plurality of conductive pins embedded on the plastic base, wherein the plastic base is provided with an encapsulation cavity, and a light reflecting cup is formed in the encapsulation cavity; the conductive pin comprises a die bonding part, an extension part and a welding leg part which are integrally formed, the die bonding part is positioned in the reflective cup, the extension part is embedded in the plastic base, the welding leg part is exposed out of the plastic base, and the inner wall of the reflective cup of the plastic base is arc-shaped; the extending part of the conductive pin is concave inwards to form a 90-degree bending part, the bending part comprises a vertical part and a transverse part vertically connected to the lower end of the vertical part, the vertical part is connected with the die bonding part, and the transverse part is connected with the welding foot part. By this, through improving electrically conductive pin and anti-light cup structure, improve the relative steadiness of electrically conductive pin and plastic base, improved LED's contrast, luminosity and reliability simultaneously, can be applied to high-end field.

Description

新型贴片式LED支架New SMD LED Bracket

技术领域 technical field

本实用新型涉及LED领域技术,尤其是指一种新型贴片式LED支架。 The utility model relates to the technology in the LED field, in particular to a novel patch type LED bracket.

背景技术 Background technique

随着LED芯片技术的迅猛发展和应用技术的日益成熟,LED灯具离我们的日常生活越来越近,作为一种新型的节能环保光源,LED户外显示屏深受人们的密切关注,很多国家和企业投入大量的人力和财力进行研发生产,现有LED支架,包括塑胶底座和复数个镶嵌于其上的导电引脚,这种LED支架存在以下缺陷:导电引脚与塑胶底座的结合不稳固,容易出现缝隙,导致水分、湿气的进入,损坏支架,另外,反光杯内壁为直线型,使LED在出光度和对比度上均存在不足,如图4所示。因此,应对现有LED支架结构进行改进,以解决上述问题。 With the rapid development of LED chip technology and the maturity of application technology, LED lamps are getting closer and closer to our daily life. As a new type of energy-saving and environmentally friendly light source, LED outdoor display screens are closely watched by people. Many countries and The company has invested a lot of manpower and financial resources in R&D and production. The existing LED bracket includes a plastic base and a plurality of conductive pins embedded on it. This kind of LED bracket has the following defects: the combination of the conductive pin and the plastic base is not stable, Gaps are easy to appear, leading to the entry of water and moisture, and damage to the bracket. In addition, the inner wall of the reflector cup is linear, which makes the LED insufficient in light output and contrast, as shown in Figure 4. Therefore, the existing LED bracket structure should be improved to solve the above problems.

实用新型内容 Utility model content

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种新型贴片式LED支架,通过对导电引脚及反光杯结构进行改进,提高导电引脚与塑胶底座的相对稳固性,同时提高了LED的对比度、出光度及可靠性,可应用于高端领域。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide a new patch type LED bracket. By improving the structure of the conductive pin and the reflector cup, the relative distance between the conductive pin and the plastic base can be improved. Stability, while improving the contrast, luminosity and reliability of the LED, it can be used in high-end fields.

为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种新型贴片式LED支架,包括塑胶底座和镶嵌于塑胶底座上的复数个导电引脚,该塑胶底座具有一封装腔,该封装腔内形成有一反光杯;该导电引脚包括有一体成型的固晶部、延伸部和焊脚部,该固晶部位于反光杯内,该延伸部镶嵌于塑胶底座中,该焊脚部露出于塑胶底座外,所述塑胶底座之反光杯内壁呈弧形;所述导电引脚之延伸部内凹形成一90度折弯部,该折弯部包括有竖向部和垂直连接于竖向部下端的横向部,该竖向部与上述固晶部相接,该横向部与上述焊脚部相接。 A new patch-type LED bracket, including a plastic base and a plurality of conductive pins embedded in the plastic base, the plastic base has a packaging cavity, a reflective cup is formed in the packaging cavity; the conductive pins include an integrally formed The crystal-fixing part, the extension part and the welding foot part, the crystal-fixing part is located in the reflector cup, the extension part is embedded in the plastic base, the welding leg part is exposed outside the plastic base, and the inner wall of the reflector cup of the plastic base is arc-shaped shape; the extension part of the conductive pin is concaved to form a 90-degree bending part, which includes a vertical part and a horizontal part vertically connected to the lower end of the vertical part, and the vertical part is in contact with the above-mentioned crystal-bonding part , the transverse portion is in contact with the above-mentioned solder leg portion.

作为一种优选方案:所述塑胶底座整体为黑色。 As a preferred solution: the plastic base is black as a whole.

作为一种优选方案:所述塑胶底座为白色塑胶,并于塑胶底座外侧壁上涂覆有黑色油墨层。 As a preferred solution: the plastic base is white plastic, and the outer wall of the plastic base is coated with a black ink layer.

作为一种优选方案:所述塑胶底座之反光杯口处设置有用于跟封装塑胶更好结合的台阶。 As a preferred solution: a step is provided at the mouth of the reflective cup of the plastic base for better combination with the packaging plastic.

作为一种优选方案:所述竖向部高度为0.95mm。 As a preferred solution: the height of the vertical portion is 0.95 mm.

作为一种优选方案:所述LED支架长度为2.80mm,宽度为2.70mm,高度为2.45mm。 As a preferred solution: the length of the LED bracket is 2.80mm, the width is 2.70mm, and the height is 2.45mm.

作为一种优选方案:所述塑胶底座底部设置有容置槽,导电引脚之焊脚部下端弯折延伸扣于该容置槽中。 As a preferred solution: the bottom of the plastic base is provided with an accommodating groove, and the lower end of the welding leg of the conductive pin is bent and extended to be buckled in the accommodating groove.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,通过将导电引脚之延伸部设置为由竖向部和横向部垂直相连的结构,使导电引脚与塑胶底座镶嵌成型后,稳固性更好;另外,将反光杯内壁设置成弧形,该弧形反光杯内壁相对于传统支线型反光杯内壁,在对比度、出光度和可靠性上均由很大提升,可应用于高端领域。 Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above-mentioned technical solution that by setting the extension part of the conductive pin as a structure connected vertically by a vertical part and a transverse part, the After the conductive pins are inlaid with the plastic base, the stability is better; in addition, the inner wall of the reflector is set in an arc shape. Both have been greatly improved and can be applied to high-end fields.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对其进行详细说明。 In order to more clearly illustrate the structural features and functions of the utility model, it will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1为本实用新型之LED支架立体示意图; Fig. 1 is the three-dimensional schematic diagram of the LED bracket of the present invention;

图2为本实用新型之整体为黑色时LED支架俯视示意图; Fig. 2 is a top view schematic diagram of the LED bracket when the whole of the utility model is black;

图3为本实用新型之仅外侧壁设置黑色油墨层时LED支架侧面示意图; Fig. 3 is a side schematic diagram of the LED bracket when only the outer wall of the utility model is provided with a black ink layer;

图4为本实用新型之现有LED支架内部结构示意图; Figure 4 is a schematic diagram of the internal structure of the existing LED bracket of the present invention;

图5为本实用新型之LED支架内部结构示意图。 Fig. 5 is a schematic diagram of the internal structure of the LED bracket of the present invention.

附图标识说明 Explanation of the accompanying drawings :

10、塑胶底座11、封装腔 10. Plastic base 11. Encapsulation cavity

111、反光杯1111、台阶 111. Reflector 1111. Steps

12、黑色油墨层13、容置槽 12. Black ink layer 13. Accommodating tank

20、导电引脚21、固晶部 20. Conductive pin 21. Die bonding part

22、延伸部221、折弯部 22. Extension part 221, bending part

2211、竖向部2212、横向部 2211, vertical part 2212, horizontal part

23、焊脚部。 23. Welding leg.

具体实施方式 detailed description

本实用新型如图1至图3及图5所示,一种新型贴片式LED支架,包括有塑胶底座10和镶嵌于塑胶底座10上的复数个导电引脚20,其中: The utility model is shown in Fig. 1 to Fig. 3 and Fig. 5, a new patch type LED bracket, including a plastic base 10 and a plurality of conductive pins 20 inlaid on the plastic base 10, wherein:

该塑胶底座10具有一封装腔11,该封装腔11内形成有一反光杯111,该反光杯111内壁呈弧形,于反光杯111口处设置有用于跟封装塑胶更好结合的台阶1111,该台阶1111可以提高反光杯111与封装塑胶结合紧密性,抗渗透性更好;该塑胶底座10整体为黑色或者整体为白色塑胶,并于白色塑胶底座10外侧壁上涂覆黑色油墨层12,整体为黑色或仅外侧壁为黑色的LED支架可有效提高产品的对比度;该塑胶底座10底部凹设有容置槽13。 The plastic base 10 has a packaging cavity 11, and a reflective cup 111 is formed in the packaging cavity 11. The inner wall of the reflective cup 111 is arc-shaped, and a step 1111 is provided at the mouth of the reflective cup 111 for better combination with the packaging plastic. The step 1111 can improve the bonding tightness between the reflective cup 111 and the packaging plastic, and has better penetration resistance; the plastic base 10 is made of black or white plastic as a whole, and a black ink layer 12 is coated on the outer wall of the white plastic base 10, and the overall The LED bracket that is black or only the outer wall is black can effectively improve the contrast of the product; the bottom of the plastic base 10 is concavely provided with an accommodating groove 13 .

该导电引脚20包括有一体成型的固晶部21、延伸部22和焊脚部23,该固晶部21位于上述反光杯111内,该延伸部22镶嵌于塑胶底座10中,该焊脚部23露出于塑胶底座10外;该导电引脚20之延伸部22内凹形成一90度折弯部221,该折弯部221包括有竖向部2211和垂直连接于竖向部2211下端的横向部2212,该竖向部2211与上述固晶部21相接,该竖向部2211高度为0.95mm,高于传统LED支架之折弯部,在与塑胶底座10成型后,稳固性更强,该横向部2212与上述竖向部2211垂直相接;该焊脚部23下端弯折延伸扣于上述塑胶底座10之容置槽13中。 The conductive pin 20 includes an integrally formed crystal-bonding part 21, an extension part 22 and a soldering foot part 23. The crystal-bonding part 21 is located in the above-mentioned reflective cup 111, the extending part 22 is embedded in the plastic base 10, and the soldering leg The part 23 is exposed outside the plastic base 10; the extension part 22 of the conductive pin 20 is recessed to form a 90-degree bending part 221, and the bending part 221 includes a vertical part 2211 and a vertical part connected to the lower end of the vertical part 2211. The horizontal part 2212, the vertical part 2211 is in contact with the above-mentioned crystal-fixing part 21, the height of the vertical part 2211 is 0.95mm, which is higher than the bending part of the traditional LED bracket, and after forming with the plastic base 10, the stability is stronger , the horizontal portion 2212 is vertically connected to the vertical portion 2211 ; the lower end of the welding foot portion 23 is bent and extended to be buckled in the accommodating groove 13 of the above-mentioned plastic base 10 .

该LED支架长度为2.80mm,宽度为2.70mm,高度为2.45mm,型号为2727-72。 The LED bracket is 2.80mm in length, 2.70mm in width, and 2.45mm in height, and the model number is 2727-72.

本实用新型的设计重点在于,通过将导电引脚之延伸部设置为由竖向部和横向部垂直相连的结构,使导电引脚与塑胶底座镶嵌成型后,稳固性更好;另外,将反光杯内壁设置成弧形,该弧形反光杯内壁相对于传统支线型反光杯内壁,在对比度、出光度和可靠性上均由很大提升,可应用于高端领域。 The key point of the design of this utility model is that by setting the extension part of the conductive pin as a structure that is vertically connected by the vertical part and the horizontal part, the stability of the conductive pin and the plastic base is better after mosaic molding; in addition, the reflective The inner wall of the cup is set in an arc shape. Compared with the inner wall of the traditional branch type reflective cup, the inner wall of the arc-shaped reflective cup is greatly improved in terms of contrast, light output and reliability, and can be used in high-end fields.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡依据本实用新型的技术实质对以上实施例所做的任何细微修改、等同变化与修饰,均仍属本实用新型技术方案的范围内。 The above is only a preferred embodiment of the present utility model, and does not limit the technical scope of the present utility model in any way, so any minor modifications, equivalent changes and changes made to the above embodiments according to the technical essence of the present utility model Modifications still belong to the scope of the technical solution of the utility model.

Claims (7)

1.一种新型贴片式LED支架,包括塑胶底座和镶嵌于塑胶底座上的复数个导电引脚,该塑胶底座具有一封装腔,该封装腔内形成有一反光杯;该导电引脚包括有一体成型的固晶部、延伸部和焊脚部,该固晶部位于反光杯内,该延伸部镶嵌于塑胶底座中,该焊脚部露出于塑胶底座外,其特征在于:所述塑胶底座之反光杯内壁呈弧形;所述导电引脚之延伸部内凹形成一90度折弯部,该折弯部包括有竖向部和垂直连接于竖向部下端的横向部,该竖向部与上述固晶部相接,该横向部与上述焊脚部相接。 1. A new patch type LED bracket, comprising a plastic base and a plurality of conductive pins inlaid on the plastic base, the plastic base has a packaging cavity, and a reflective cup is formed in the packaging cavity; the conductive pins include: An integrally formed crystal-fixing part, an extension part and a welding foot part, the crystal-fixing part is located in the reflector cup, the extension part is embedded in the plastic base, and the welding leg part is exposed outside the plastic base, the feature is that the plastic base The inner wall of the reflector cup is arc-shaped; the extension part of the conductive pin is concaved to form a 90-degree bending part, which includes a vertical part and a horizontal part vertically connected to the lower end of the vertical part. The above-mentioned die-bonding portion is in contact with each other, and the lateral portion is in contact with the solder fillet portion. 2.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述塑胶底座整体为黑色。 2. The new SMD LED bracket according to claim 1, characterized in that: the plastic base is black as a whole. 3.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述塑胶底座为白色塑胶,并于塑胶底座外侧壁上涂覆有黑色油墨层。 3. The new chip-type LED bracket according to claim 1, wherein the plastic base is made of white plastic, and a black ink layer is coated on the outer wall of the plastic base. 4.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述塑胶底座之反光杯口处设置有用于跟封装塑胶更好结合的台阶。 4. The new patch-type LED bracket according to claim 1, characterized in that: the mouth of the reflective cup of the plastic base is provided with a step for better combination with the packaging plastic. 5.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述竖向部高度为0.95mm。 5. The new SMD LED bracket according to claim 1, characterized in that: the height of the vertical part is 0.95mm. 6.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述LED支架长度为2.80mm,宽度为2.70mm,高度为2.45mm。 6. The new SMD LED bracket according to claim 1, characterized in that: the length of the LED bracket is 2.80mm, the width is 2.70mm, and the height is 2.45mm. 7.根据权利要求1所述的新型贴片式LED支架,其特征在于:所述塑胶底座底部设置有容置槽,导电引脚之焊脚部下端弯折延伸扣于该容置槽中。 7. The new SMD LED bracket according to claim 1, characterized in that: the bottom of the plastic base is provided with an accommodating groove, and the lower end of the solder leg of the conductive pin is bent and extended to be buckled in the accommodating groove.
CN201520992606.8U 2015-12-04 2015-12-04 New SMD LED Bracket Expired - Lifetime CN205264747U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112815276A (en) * 2021-02-04 2021-05-18 谷麦光电科技股份有限公司 LED packaging structure capable of emitting light obliquely
JP2021180327A (en) * 2018-10-31 2021-11-18 日亜化学工業株式会社 Method of manufacturing package and method of manufacturing light-emitting device
CN119050245A (en) * 2024-11-01 2024-11-29 东莞市欧思科光电科技有限公司 LED lamp bead and electronic equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021180327A (en) * 2018-10-31 2021-11-18 日亜化学工業株式会社 Method of manufacturing package and method of manufacturing light-emitting device
JP7189465B2 (en) 2018-10-31 2022-12-14 日亜化学工業株式会社 Method for manufacturing package and method for manufacturing light-emitting device
CN112815276A (en) * 2021-02-04 2021-05-18 谷麦光电科技股份有限公司 LED packaging structure capable of emitting light obliquely
CN119050245A (en) * 2024-11-01 2024-11-29 东莞市欧思科光电科技有限公司 LED lamp bead and electronic equipment

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