A kind of decompressor
Technical field
The utility model relates to pressing equipment, particularly a kind of decompressor.
Background technology
At present, existing FPC wiring board decompressor has following two kinds:
1, rectilinear manipulator, its advantage is: speed of production is fast, safety, do not need manual operation; Its shortcoming is: (1), manipulator can not move, and affect upper and lower mould while repairing a die; (2), need pull down 2, the leading post of original mould, have a strong impact on mould and die accuracy and stability.
2, hand decompressor, its advantage is: intelligent punching press, Quick Changeover; Its shortcoming is: efficiency is slow, dangerous, hand labor intensity is large, human cost is high.
Based on the deficiency of above-mentioned existing FPC wiring board decompressor, need to improve existing FPC wiring board decompressor.
Utility model content
The purpose of this utility model is the above-mentioned defect for prior art, provide a kind of simple in structure, easy to operate, reduce hand labor power, conveniently repair a die, decompressor that production efficiency is high.
For solving the above-mentioned defect of prior art, the technical scheme that the utility model provides is: a kind of decompressor, comprise stamping machine rack, the middle part, front side of described stamping machine rack is provided with a U-shaped breach, be provided with the product lower mold apparatus for twice stamping products in the bottom of described U-shaped breach, the upper side wall of described U-shaped breach is provided with the product upper mould device for stamping products, one side of described stamping machine rack is provided with a manipulator mounting platform, the table top of described manipulator mounting platform is provided with the three axle robert device for picking and placeing product, the opposite side of described stamping machine rack is provided with for stacking product to be punched, the material-gathering device of product and separator paper after punching press.
One as the utility model decompressor is improved, described three axle robert device comprises a mechanical arm seat, in described mechanical arm seat, be provided with the first servomotor, the output shaft of described the first servomotor connects first order transmission arm by the first reductor, the other end of described first order transmission arm is provided with the second reductor, in described first order transmission arm, be provided with the second servomotor, on the output shaft of described the second reductor, be connected with second level transmission arm, the end of described second level transmission arm is provided with the 3rd reductor, in the transmission arm of the described second level, be provided with the 3rd servomotor, the output shaft of described the 3rd reductor is provided with one for drawing the product sucker of product.
One as the utility model decompressor is improved, and on described product sucker, is interval with several electromagnet.
One as the utility model decompressor is improved, described material-gathering device comprises a locating dowel, described locating dowel is equipped with a base plate from the bottom to top successively, product to be punched and separator paper are placed plate, and motor mounting plate, described motor mounting plate is provided with at least one for drawing the servomotor of separator paper, the output shaft end of described servomotor is provided with the separator paper sucker for drawing separator paper, on described separator paper sucker, be interval with multiple suction nozzles, described motor mounting plate and described product to be punched and separator paper place between plate, be provided with one transportable, stack plate for placing the finished product of product after punching press.
One as the utility model decompressor is improved, and described product lower mold apparatus comprises counterdie fixed head, and described counterdie fixed head is fixed on by many leading posts in the U-shaped breach of described stamping machine rack, and described counterdie fixed head is provided with lower bolster.
One as the utility model decompressor is improved, and described counterdie fixed head is fixed on by four leading posts in the U-shaped breach of described stamping machine rack, and four leading posts are separately positioned on four corners of described counterdie fixed head.
One as the utility model decompressor is improved, and described product upper mould device is moved up and down by a stamping machine control, and product is carried out to punching press, and described product upper mould device is provided with four leading column sleeve cylinders that coordinate location with described leading post.
One as the utility model decompressor is improved, and the left and right sides of described stamping machine rack is equipped with a protective cover, and described stamping machine rack is provided with electric cabinet.
One as the utility model decompressor is improved, and described three axle robert device angle rotatable is 0 °~360 °, and described material-gathering device angle rotatable is 0 °~360 °.
Compared with prior art, the utility model has the advantages that: the utility model has adopted three axle robert device to carry product, pick and place, stamping products on stamping machine, three axle robert feeding style is straight line conveying products, impact that can acceptor's guide pillar, in the time that product is carried to first punching press station by three axle robert, stamping machine is punching for the first time, after punching completes, product is again carried to the second punching press station by three axle robert, stamping machine is punching press for the second time, after punching completes, three axle robert stacks finished product on the position that plate is carried to product to be punched, finished product is stacked to plate to be put down, three axle robert action is carried to finished product by the finished product after punching press and stacks on plate, in the time that three axle robert stacks finished product on the position that plate is carried to product to be punched, the descending absorption separator paper of servomotor control separator paper sucker is up, then three axle robert stacks plate by finished product again and is carried to original place, then, servomotor control separator paper sucker is descending, separator paper is placed on product, and then servomotor resets. whole product handling process does not all need a dead lift, greatly improved the production security of this product, and this product in the time of punching press by four leading posts location, make upper die and lower die can be good at coordinating, precision is high, and yield rate reaches more than 99 percent. the time that the every processing of this product punching press FPC wiring board is one, in 15S, shuts down after processing 30 to be cleaned.
Another object of the present utility model is to provide a kind of process for stamping of decompressor, comprises the following steps:
A) folded material; Product to be punched and separator paper are overlayed on a product to be punched and separator paper placement plate, and the product number by be punched stacking is 50~100;
B) three axle robert feeding is delivered to the first punching press station; Three axle robert will overlay product to be punched and separator paper and place product to be punched on plate and be carried to first punching press station of the product lower mold apparatus of stamping machine, three axle robert discharges return after product to be punched, and stamping machine starts first station hole of product punching press;
C) three axle robert feeding is delivered to the second punching press station, and three axle robert is carried to the product of first punching press station that is placed on product lower mold apparatus on the second punching press station of product lower mold apparatus, and stamping machine starts second station hole of product punching press;
D) three axle robert feeding is put into finished product and is stacked on plate; Three axle robert action stacks finished product on the position that plate is carried to product to be punched, finished product is stacked to plate and put down, and three axle robert action is carried to finished product by the finished product after punching press and stacks on plate;
E) stack separator paper; As step D) in three axle robert when finished product is stacked on the position that plate is carried to product to be punched, the descending absorption separator paper of servomotor control separator paper sucker is up, then three axle robert stacks plate by finished product again and is carried to original place, then, servomotor control separator paper sucker is descending, separator paper is placed on product, and then servomotor resets.
F) repeating step A)~step e), finished product stacks plate and stacks 30~50 shutdown afterwards of finished product, waits to be cleaned.
The utility model has the advantages that: the process for stamping step of FPC wiring board decompressor of the present utility model is simple, easy to operate, easily implement, in whole process for stamping step, be all to carry action by three axle robert, do not need hand labor power, save production cost.
Brief description of the drawings
Just with detailed description of the invention, the utility model and useful technique effect thereof are further described with reference to the accompanying drawings below, wherein:
Structural representation when Fig. 1 is the utility model duty.
Fig. 2 is the utility model three axle robert and material-gathering device structural representation after opening while repairing a die.
Fig. 3 is material-gathering device structural representation.
Fig. 4 is three axle robert apparatus structure schematic diagram.
Reference numeral title: 1, stamping machine rack 2, U-shaped breach 3, product lower mold apparatus 4, product upper mould device 5, manipulator mounting platform 6, three axle robert device 7, material-gathering device 8, stamping machine 9, leading column sleeve cylinder 10, protective cover 11, electric cabinet 31, counterdie fixed head 32, leading post 33, lower bolster 61, machinery arm seat 62, the first servomotor 63, first order transmission arm 64, the second servomotor 65, second level transmission arm 66, the 3rd servomotor 67, product sucker 68, electromagnet 71, locating dowel 72, base plate 73, product to be punched and separator paper are placed plate 74, motor mounting plate 75, servomotor 76, separator paper sucker 77, suction nozzle 78, finished product stacks plate.
Detailed description of the invention
Just with specific embodiment, the utility model is further described with reference to the accompanying drawings below, but embodiment of the present utility model is not limited to this.
As depicted in figs. 1 and 2, a kind of decompressor, comprise stamping machine rack 1, the middle part, front side of stamping machine rack 1 is provided with a U-shaped breach 2, be provided with the product lower mold apparatus 3 for twice stamping products in the bottom of U-shaped breach 2, the upper side wall of U-shaped breach 2 is provided with the product upper mould device 4 for stamping products, one side of stamping machine rack 1 is provided with a manipulator mounting platform 5, the table top of manipulator mounting platform 5 is provided with the three axle robert device 6 for picking and placeing product, the opposite side of stamping machine rack 1 is provided with for stacking product to be punched, the material-gathering device 7 of product and separator paper after punching press.
As shown in Figure 4, three axle robert device 6 comprises a mechanical arm seat 61, in machinery arm seat 61, be provided with the first servomotor 62, the output shaft of the first servomotor 62 connects first order transmission arm 63 by the first reductor, the other end of first order transmission arm 63 is provided with the second reductor, in first order transmission arm 63, be provided with the second servomotor 64, on the output shaft of the second reductor, be connected with second level transmission arm 65, the end of second level transmission arm 65 is provided with the 3rd reductor, in second level transmission arm 65, be provided with the 3rd servomotor 66, the output shaft of the 3rd reductor is provided with one for drawing the product sucker 67 of product.
Preferably, on product sucker 67, be interval with several electromagnet 68. Product sucker 67 is turned to after assigned address by three axle robert control, and electromagnet 68 is switched on, and produces magnetic force, and product is drawn. When three axle robert is carried to product sucker 67 after assigned address, to electromagnet 68 power-off, product just can put down.
As shown in Figure 3, material-gathering device 7 comprises a locating dowel 71, locating dowel 71 is equipped with a base plate 72 from the bottom to top successively, product to be punched and separator paper are placed plate 73, and motor mounting plate 74, motor mounting plate 74 is provided with at least one for drawing the servomotor 75 of separator paper, the output shaft end of servomotor 75 is provided with the separator paper sucker 76 for drawing separator paper, on separator paper sucker 76, be interval with multiple suction nozzles 77, motor mounting plate 74 and product to be punched and separator paper place between plate 73, be provided with one transportable, stack plate 78 for placing the finished product of product after punching press.
Preferably, product lower mold apparatus 3 comprises counterdie fixed head 31, and counterdie fixed head 31 is fixed in the U-shaped breach 2 of stamping machine rack 1 by many leading posts 32, and counterdie fixed head 31 is provided with lower bolster 33.
Preferably, counterdie fixed head 31 is fixed in the U-shaped breach 2 of stamping machine rack 1 by four leading posts 32, and four leading posts 32 are separately positioned on four corners of counterdie fixed head 31.
Preferably, product upper mould device 4 is controlled and is moved up and down by a stamping machine 8, and product is carried out to punching press, and product upper mould device 4 is provided with four leading column sleeve cylinders 9 that coordinate location with leading post 32.
Preferably, the left and right sides of stamping machine rack 1 is equipped with between 10, two protective covers 10 of a protective cover and is provided with the opening entering for fork truck, and stamping machine rack 1 is provided with electric cabinet 11.
Preferably, three axle robert device 6 angle rotatables are 0 °~360 °, and material-gathering device 7 angle rotatables are 0 °~360 °. In the time that needs keep in repair mould, three axle robert device 6 and material-gathering device 7 can rotate, make three axle robert device 6 and material-gathering device 7 in opened condition, the room 12 that fork truck is opened from three axle robert device 6 and material-gathering device 7 enters, and has enough space dismounting moulds.
The utility model has adopted three axle robert device 6 to carry product, pick and place, stamping products on stamping machine 8, three axle robert feeding style is straight line conveying products, impact that can acceptor's guide pillar 32, in the time that product is carried to first punching press station by three axle robert, stamping machine is punching for the first time, after punching completes, product 13 is again carried to the second punching press station by three axle robert, stamping machine is punching press for the second time, after punching completes, three axle robert stacks finished product on the position that plate is carried to product to be punched, finished product is stacked to plate to be put down, three axle robert action is carried to finished product by the finished product after punching press and stacks on plate 78, in the time that three axle robert stacks finished product on the position that plate 78 is carried to product to be punched, it is up that servomotor 75 is controlled the descending absorption separator paper 14 of separator paper sucker 76, then three axle robert stacks finished product plate 78 again and is carried to original place, then, it is descending that servomotor 75 is controlled separator paper sucker 76, separator paper is placed on product, and then servomotor 75 resets. whole product handling process does not all need a dead lift, greatly improved the production security of this product, and this product in the time of punching press by four leading posts location, make upper die and lower die can be good at coordinating, precision is high, and yield rate reaches more than 99 percent. the time that the every processing of this product punching press FPC wiring board is one, in 15S, shuts down after processing 30 to be cleaned.
The decompressor that this product adopts has the transportation of three axle robert, has replaced a dead lift completely, and three axle robert can rotational angle, convenient for maintaining mould. The three axle robert device that this product adopts can apply in the middle of other handling machinery, press and processing equipment, is not limited to use at punching press FPC wiring board machinery.
A process for stamping for decompressor, comprises the following steps:
A) folded material; Product to be punched and separator paper are overlayed on a product to be punched and separator paper placement plate, and the product number by be punched stacking is 50~100;
B) three axle robert feeding is delivered to the first punching press station; Three axle robert will overlay product to be punched and separator paper and place product to be punched on plate and be carried to first punching press station of the product lower mold apparatus of stamping machine, three axle robert discharges return after product to be punched, and stamping machine starts first station hole of product punching press;
C) three axle robert feeding is delivered to the second punching press station, and three axle robert is carried to the product of first punching press station that is placed on product lower mold apparatus on the second punching press station of product lower mold apparatus, and stamping machine starts second station hole of product punching press;
D) three axle robert feeding is put into finished product and is stacked on plate; Three axle robert action stacks finished product on the position that plate is carried to product to be punched, finished product is stacked to plate and put down, and three axle robert action is carried to finished product by the finished product after punching press and stacks on plate;
E) stack separator paper; As step D) in three axle robert when finished product is stacked on the position that plate is carried to product to be punched, the descending absorption separator paper of servomotor control separator paper sucker is up, then three axle robert stacks plate by finished product again and is carried to original place, then, servomotor control separator paper sucker is descending, separator paper is placed on product, and then servomotor resets.
F) repeating step A)~step e), finished product stacks plate and stacks 30~50 shutdown afterwards of finished product, waits to be cleaned.
The process for stamping step of FPC wiring board decompressor of the present utility model is simple, easy to operate, easily implements, and in whole process for stamping step, be all to carry action by three axle robert, do not need hand labor power, save production cost.
Although illustrated and described embodiment of the present utility model, for the ordinary skill in the art, be appreciated that in the situation that not departing from principle of the present utility model and structure and can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present utility model is limited by claims and equivalency range thereof.