CN205236259U - Conveyor among painting system of bag cage skeleton - Google Patents
Conveyor among painting system of bag cage skeleton Download PDFInfo
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- CN205236259U CN205236259U CN201521127549.3U CN201521127549U CN205236259U CN 205236259 U CN205236259 U CN 205236259U CN 201521127549 U CN201521127549 U CN 201521127549U CN 205236259 U CN205236259 U CN 205236259U
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- 238000010422 painting Methods 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000005507 spraying Methods 0.000 claims abstract description 35
- 239000003973 paint Substances 0.000 claims abstract description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 18
- 229910052742 iron Inorganic materials 0.000 claims description 17
- 230000001050 lubricating effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000000446 fuel Substances 0.000 claims 4
- 239000000945 filler Substances 0.000 claims 1
- 229920001821 foam rubber Polymers 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 14
- 239000003921 oil Substances 0.000 description 17
- 238000001035 drying Methods 0.000 description 16
- 238000010926 purge Methods 0.000 description 16
- 238000009434 installation Methods 0.000 description 15
- 238000001514 detection method Methods 0.000 description 11
- 238000003466 welding Methods 0.000 description 7
- 239000010687 lubricating oil Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
本实用新型提供了一种袋笼骨架的喷漆系统中的输送装置。它解决了现有喷漆机没有输送结构,需要人工逐个将袋笼骨架搬运到喷枪处,输送效果差等技术问题。本袋笼骨架的喷漆系统中的输送装置,袋笼骨架的喷漆系统包括机架,输送装置包括主动轴、从动轴、主动轮、从动轮、呈环形的传送带和减速电机,主动轴和从动轴分别竖直设置在机架两端,主动轮固定在主动轴上端,主动轴下端和减速电机的输出轴相连,从动轮固定在从动轴上端,传送带设置在主动轮和从动轮之间,传送带上固定有若干安装板,且安装板均匀布置,安装板上设置有用于定位袋笼骨架的挂钩,机架上还设置能带动挂钩上下移动的第一移动机构。本实用新型具有输送效果好的优点。
The utility model provides a conveying device in a paint spraying system of a bag cage frame. It solves the technical problems that the existing paint spraying machine has no conveying structure, needs to manually transport the bag cage skeletons one by one to the spray gun, and has poor conveying effect. The conveying device in the painting system of the bag cage skeleton, the painting system of the bag cage skeleton includes a frame, and the conveying device includes a driving shaft, a driven shaft, a driving wheel, a driven wheel, an endless conveyor belt and a reduction motor, a driving shaft and a slave The driving shafts are vertically arranged at both ends of the frame, the driving wheel is fixed on the upper end of the driving shaft, the lower end of the driving shaft is connected with the output shaft of the geared motor, the driven wheel is fixed on the upper end of the driven shaft, and the conveyor belt is arranged between the driving wheel and the driven wheel , several mounting plates are fixed on the conveyor belt, and the mounting plates are evenly arranged, the mounting plates are provided with hooks for positioning the bag cage skeleton, and the frame is also provided with a first moving mechanism that can drive the hooks to move up and down. The utility model has the advantage of good conveying effect.
Description
技术领域technical field
本实用新型属于机械技术领域,涉及一种输送装置,特别是一种袋笼骨架的喷漆系统中的输送装置。The utility model belongs to the technical field of machinery, and relates to a conveying device, in particular to a conveying device in a painting system of a bag cage frame.
背景技术Background technique
除尘袋笼又称袋笼骨架,是采用专用设备一次焊接成型,其特点是焊接牢固,外表光洁挺直,垂直度好,使用方便。属圆型门式结构,多气缸分布四周,可自由拆卸、组合。除尘袋笼是滤袋的肋骨,轻巧耐用,便于安装和维护,除尘袋笼的质量直接影响滤袋的过滤状态和使用寿命。为了提高除尘袋笼的使用寿命,需要对其喷涂有机硅。The dust bag cage, also known as the bag cage skeleton, is formed by one-time welding with special equipment. It is characterized by firm welding, smooth and straight appearance, good verticality, and easy use. It is a circular portal structure, with multiple cylinders distributed around, which can be disassembled and combined freely. The dust bag cage is the rib of the filter bag, light and durable, easy to install and maintain, the quality of the dust bag cage directly affects the filter state and service life of the filter bag. In order to improve the service life of the dust bag cage, it needs to be sprayed with silicone.
经检索,如中国专利文献公开了一种喷漆机【申请号:201420258787.7;公开号:CN203935944U】。这种喷漆机,包括能够独立喷漆的第一喷漆机主体、喷枪和连接所述喷漆机主体与喷枪的连接管道,其特征在于,所述喷漆机包括多个所述喷枪,所述连接管道中形成有多通管,该多通管的一个接口与所述第一喷漆机主体相连,所述多通管的其他接口与多个所述喷枪一一对应地连接。After retrieval, such as Chinese patent literature discloses a paint spraying machine [application number: 201420258787.7; publication number: CN203935944U]. This paint sprayer includes a first paint sprayer main body capable of spraying independently, a spray gun and a connecting pipe connecting the paint sprayer main body and the spray gun, and is characterized in that the paint sprayer includes a plurality of the spray guns, and in the connecting pipe A multi-way pipe is formed, one port of the multi-way pipe is connected to the main body of the first paint sprayer, and the other ports of the multi-way pipe are connected to a plurality of spray guns in a one-to-one correspondence.
该专利中公开的喷漆机虽然能够实现一台喷漆机的多喷枪同步喷漆,但是,该喷漆机没有输送结构,需要人工逐个将袋笼骨架搬运到喷枪处,输送效果差,因此,设计出一种袋笼骨架的喷漆系统中的输送装置是很有必要的。Although the paint spraying machine disclosed in this patent can realize the synchronous spraying of multiple spray guns of a paint spraying machine, the paint spraying machine has no conveying structure, and the bag cage skeletons need to be manually transported to the spray guns one by one, and the conveying effect is poor. Therefore, a design is made The conveying device in the painting system of the bag cage skeleton is very necessary.
发明内容Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种袋笼骨架的喷漆系统中的输送装置,该输送装置具有输送效果好的特点。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a conveying device in the painting system of the cage frame, which has the characteristics of good conveying effect.
本实用新型的目的可通过下列技术方案来实现:一种袋笼骨架的喷漆系统中的输送装置,袋笼骨架的喷漆系统包括机架,其特征在于,所述输送装置包括主动轴、从动轴、主动轮、从动轮、呈环形的传送带和减速电机,主动轴和从动轴分别竖直设置在机架两端,主动轮固定在主动轴上端,主动轴下端和减速电机的输出轴相连,从动轮固定在从动轴上端,传送带设置在主动轮和从动轮之间,传送带上固定有若干安装板,且安装板均匀布置,安装板上设置有用于定位袋笼骨架的挂钩,机架上还设置能带动挂钩上下移动的第一移动机构。The purpose of this utility model can be achieved through the following technical solutions: a conveying device in the painting system of the bag cage skeleton, the painting system of the bag cage skeleton includes a frame, it is characterized in that the conveying device includes a driving shaft, a driven Shaft, driving wheel, driven wheel, ring-shaped conveyor belt and geared motor, the driving shaft and driven shaft are vertically arranged at both ends of the frame, the driving wheel is fixed on the upper end of the driving shaft, and the lower end of the driving shaft is connected to the output shaft of the geared motor , the driven wheel is fixed on the upper end of the driven shaft, the conveyor belt is set between the driving wheel and the driven wheel, a number of mounting plates are fixed on the conveyor belt, and the mounting plates are evenly arranged, and the mounting plate is provided with a hook for positioning the frame of the bag cage. A first moving mechanism that can drive the hook to move up and down is also arranged on the top.
本实用新型的工作原理如下:将袋笼骨架上端挂在挂钩上,控制减速电机的输出轴转动,减速电机的输出轴带动主动轴转动,主动轴带动主动轮转动,主动轮带传送带转动,传送带带动安装板转动,安装板带动挂钩转动,挂钩带动袋笼骨架转动,从而可将袋笼骨架输送到所需工位,且通过第一移动机构可实现挂钩上下移动,从而能够满足袋笼骨架的多种输送需求,输送效果好。The working principle of the utility model is as follows: hang the upper end of the bag cage skeleton on the hook, control the rotation of the output shaft of the deceleration motor, the output shaft of the deceleration motor drives the driving shaft to rotate, the driving shaft drives the driving wheel to rotate, the driving wheel belt conveyor belt rotates, and the transmission belt Drive the installation plate to rotate, the installation plate drives the hook to rotate, and the hook drives the bag cage frame to rotate, so that the bag cage frame can be transported to the required station, and the hook can move up and down through the first moving mechanism, so as to meet the requirements of the bag cage frame. A variety of conveying needs, good conveying effect.
所述第一移动机构包括连接绳、滑动件、导向轮和呈环形的限位导轨,导向轮固定在安装板上,限位导轨固定在机架上,滑动件设置在限位导轨中,连接绳一端和滑动件相连接,连接绳另一端绕过导向轮和挂钩相连接;限位导轨包括低位水平段、高位水平段和位于两者之间的过渡段。The first moving mechanism includes a connecting rope, a sliding part, a guide wheel and an annular limit guide rail, the guide wheel is fixed on the mounting plate, the limit guide rail is fixed on the frame, the slide part is arranged in the limit guide rail, and connected One end of the rope is connected with the sliding part, and the other end of the connecting rope is connected with the hook around the guide wheel; the limit guide rail includes a low horizontal section, a high horizontal section and a transition section between the two.
当需要将挂钩向上移动时,滑动件从高位水平段进入到低位水平段,滑动件带动连接绳移动,连接绳使挂钩向上移动;当需要将挂钩向下移动时,滑动件从低位水平段进入到高位水平段,滑动件带动连接绳移动,连接绳使挂钩向下移动,从而挂钩位置的能够上下移动,可方便将袋笼骨架固定在挂钩上,操作方便。When the hook needs to be moved upwards, the slider enters from the high horizontal section to the low horizontal section, the slider drives the connecting rope to move, and the connecting rope moves the hook upward; when the hook needs to be moved downward, the sliding piece enters from the low horizontal section At the high level section, the sliding part drives the connecting rope to move, and the connecting rope moves the hook downward, so that the position of the hook can move up and down, which can conveniently fix the bag cage frame on the hook, and is easy to operate.
所述机架上还设置有能将挂钩定位在安装板上的定位机构,定位机构包括连接板、铁片、电磁铁和控制器,连接板上端和连接绳另一端相连接,挂钩通过与一能带动其转动的驱动机构设置在连接板下端,电磁铁固定在安装板下端,铁片固定在连接板上端,且铁片能和电磁铁相接触,电磁铁与该控制器相连。The frame is also provided with a positioning mechanism that can position the hook on the mounting plate. The positioning mechanism includes a connecting plate, an iron sheet, an electromagnet and a controller. The top of the connecting plate is connected with the other end of the connecting rope. The drive mechanism capable of driving it to rotate is arranged at the lower end of the connecting plate, the electromagnet is fixed at the lower end of the mounting plate, the iron sheet is fixed at the upper end of the connecting plate, and the iron sheet can be in contact with the electromagnet, and the electromagnet is connected with the controller.
当需要将挂钩定位在安装板上时,通过连接绳使连接板向上移动,连接板带动铁片向上移动,铁片和电磁铁接触,通过控制器使电磁铁得电,电磁铁将铁板吸住,从而可将挂钩定位在安装板上,定位快速。When the hook needs to be positioned on the mounting plate, the connecting plate is moved upward through the connecting rope, the connecting plate drives the iron piece to move upward, the iron piece contacts the electromagnet, the electromagnet is energized through the controller, and the electromagnet attracts the iron plate Hold, so that the hook can be positioned on the mounting plate, fast positioning.
所述驱动机构包括伺服电机、转动轴、主动齿轮和从动齿轮,转动轴上端通过轴向固定且周向转动的方式设置在连接板上,转动轴下端和挂钩相连接,从动齿轮固定在转动轴中部,伺服电机固定在连接板上,伺服电机的输出轴竖直向下,主动齿轮固定在伺服电机的输出端上,主动齿轮与从动齿轮相啮合。The driving mechanism includes a servo motor, a rotating shaft, a driving gear and a driven gear. The upper end of the rotating shaft is fixed on the connecting plate in an axially fixed and circumferentially rotating manner, the lower end of the rotating shaft is connected with the hook, and the driven gear is fixed on the In the middle part of the rotating shaft, the servo motor is fixed on the connecting plate, the output shaft of the servo motor is vertically downward, the driving gear is fixed on the output end of the servo motor, and the driving gear is meshed with the driven gear.
当需要使挂钩转动时,控制伺服电机的输出轴转动,伺服电机的输出轴带动主动齿轮转动,主动齿轮带动从动齿轮转动,从动齿轮带动转动轴转动,转动轴带动挂钩转动,从而可使挂钩转动。When the hook needs to be rotated, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the rotating shaft to rotate, and the rotating shaft drives the hook to rotate, thereby enabling The hook turns.
所述滑动件包括呈现U形的安装杆、滚轮一和滚轮二,滚轮一和滚轮二分别设置在安装杆的封闭端上,滚轮一和滚轮二之间具有供限位导轨通过的间隙,连接绳一端和安装杆相连接。The sliding member includes a U-shaped installation rod, roller one and roller two, and the first roller and the second roller are respectively arranged on the closed ends of the installation rod, and there is a gap between the first roller and the second roller for the passage of the limit guide rail, and the connection One end of the rope is connected to the mounting rod.
采用以上结构,通过滚轮一和滚轮二沿着限位导轨滚动,使安装杆和限位导轨为滚动摩擦,工作稳定性好。With the above structure, the first roller and the second roller roll along the limit guide rail, so that the installation rod and the limit guide rail are rolling friction, and the working stability is good.
所述安装杆上还设置有能对限位导轨进行润滑的润滑机构,润滑机构包括储油箱,储油箱固定在安装杆上,储油箱上部具有加油口,储油箱下部具有出油口,出油口位于限位导轨正上方,储油箱上设置有能将储油口封闭住的海绵垫。The mounting rod is also provided with a lubricating mechanism capable of lubricating the limit guide rail. The lubricating mechanism includes an oil storage tank, which is fixed on the mounting rod. The opening is located directly above the limit guide rail, and the oil storage tank is provided with a sponge pad that can seal the oil storage opening.
采用以上结构,将润滑油加入到储油箱内,润滑油从海绵垫中逐渐流出,掉落在限位导轨上,随着安装杆沿着限位导轨滚动,可对整个限位导轨进行润滑,润滑效果好。With the above structure, lubricating oil is added to the oil storage tank, and the lubricating oil gradually flows out from the sponge pad and falls on the limit guide rail. As the installation rod rolls along the limit guide rail, the entire limit guide rail can be lubricated. Good lubrication effect.
所述挂钩的材料为不锈钢。The material of the hook is stainless steel.
采用以上材料,可大大延长挂钩的使用时间,使用寿命长。The use of the above materials can greatly prolong the service life of the hook, and the service life is long.
所述安装板上还固定有若干用于对连接绳进行导向的挂环。Several hanging loops for guiding the connecting ropes are also fixed on the mounting plate.
采用以上结构,通过挂环可对连接绳进行有效导向,导向作用好。With the above structure, the connecting rope can be effectively guided through the hanging ring, and the guiding effect is good.
与现有技术相比,本袋笼骨架的喷漆系统中的输送装置具有以下优点:Compared with the prior art, the conveying device in the painting system of the bag cage skeleton has the following advantages:
1、本实用新型中可使挂钩能够水平移动、竖直移动和周向转动,能够满足袋笼骨架的多种输送需求,输送效果好。1. In the utility model, the hook can be moved horizontally, vertically and circumferentially, which can meet various conveying requirements of the bag cage skeleton, and the conveying effect is good.
2、通过滚轮一和滚轮二沿着限位导轨滚动,使安装杆和限位导轨为滚动摩擦,工作稳定性好。2. The first roller and the second roller roll along the limit guide rail, so that the installation rod and the limit guide rail are rolling friction, and the working stability is good.
3、通过安装杆沿着限位导轨滚动,润滑油从海绵垫中逐渐流出,掉落在限位导轨上,可对整个限位导轨进行润滑,润滑效果好。3. Through the installation rod rolling along the limit guide rail, the lubricating oil gradually flows out from the sponge pad and falls on the limit guide rail, which can lubricate the entire limit guide rail, and the lubrication effect is good.
4、安装板上固定有挂环,采用该结构,通过挂环可对连接绳进行有效导向,导向作用好。4. A hanging ring is fixed on the mounting plate. With this structure, the connecting rope can be effectively guided through the hanging ring, and the guiding effect is good.
附图说明Description of drawings
图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.
图2是本实用新型中润滑机构的平面结构示意图。Fig. 2 is a schematic plan view of the lubricating mechanism in the present invention.
图3是本实用新型中下料装置的平面结构示意图。Fig. 3 is a schematic plan view of the unloading device in the utility model.
图4是本输送装置的平面结构示意图。Fig. 4 is a schematic plan view of the conveying device.
图5是本实用新型中吹洗装置的平面结构示意图。Fig. 5 is a schematic plan view of the purging device in the present invention.
图6是本实用新型中喷涂装置的平面结构示意图。Fig. 6 is a schematic plan view of the spraying device in the present invention.
图7是图6中A处的局部放大示意图。FIG. 7 is a partially enlarged schematic diagram of A in FIG. 6 .
图8是本实用新型中烘干装置的平面结构示意图。Fig. 8 is a schematic plan view of the drying device in the present invention.
图中,1、机架;2、控制器;3、滑动件;3a、滚轮一;3b、安装杆;3c、滚轮二;4、连接绳;5、导向轮;6、安装板;7、主动轮;8、主动轴;9、传送带;10、吹洗箱;11、喷涂箱;12、烘干箱;13、从动轮;14、从动轴;15、限位导轨;15a、高位水平段;15b、过渡段;15c、低位水平段;16、定位块;16a、定位槽;17、转动杆;18、下料转盘;19、挂钩;20、连接板;21、海绵垫;22、储油箱;22a、出油口;22b、加油口;23、步进电机;24、推动块;25、第二气缸;26、第二检测杆;27、第二行程开关;28、夹紧件;29、手指气缸;30、机械手;31、橡胶垫;32、弹簧;33、从动皮带轮;34、皮带;35、主动皮带轮;36、主动齿轮;37、伺服电机;38、铁片;40、电磁铁;41、转动轴;42、从动齿轮;43、送气管;44、第一行程开关;45、橡胶板;46、支撑板;47、第一气缸;48、连接管;49、气泵;50、推杆电机;51、储漆箱;52、下行程开关;53、输送泵;54、输送管;55、导轨;56、上行程开关;57、第一检测杆;58、喷头;59、喷枪;60、调节杆;61、驱动气缸;62、调节板;63、滑块;64、加热管;65、转动叶片;66、转轴;67、驱动电机。In the figure, 1. frame; 2. controller; 3. sliding member; 3a, roller one; 3b, installation rod; 3c, roller two; 4. connecting rope; 5. guide wheel; 6. installation plate; 7. Drive wheel; 8. Drive shaft; 9. Conveyor belt; 10. Purging box; 11. Spraying box; 12. Drying box; 13. Driven wheel; 14. Driven shaft; 15. Limit guide rail; 15a. High level Section; 15b, transition section; 15c, low horizontal section; 16, positioning block; 16a, positioning groove; 17, rotating rod; 18, blanking turntable; 19, hook; 20, connecting plate; 21, sponge pad; 22, Oil storage tank; 22a, oil outlet; 22b, oil filling port; 23, stepper motor; 24, push block; 25, second cylinder; 26, second detection rod; 27, second travel switch; 28, clamp ;29, finger cylinder; 30, manipulator; 31, rubber pad; 32, spring; 33, driven pulley; 34, belt; 35, driving pulley; 36, driving gear; 37, servo motor; 38, iron plate; 40 , electromagnet; 41, rotating shaft; 42, driven gear; 43, air supply pipe; 44, first stroke switch; 45, rubber plate; 46, support plate; 47, first cylinder; 48, connecting pipe; 49, Air pump; 50, push rod motor; 51, paint storage box; 52, downstroke switch; 53, delivery pump; 54, delivery pipe; 55, guide rail; 56, upstroke switch; 57, first detection rod; 58, nozzle ; 59, spray gun; 60, adjusting rod; 61, driving cylinder; 62, adjusting plate; 63, slider; 64, heating tube; 65, rotating blade; 66, rotating shaft; 67, driving motor.
具体实施方式detailed description
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
如图1所示,本袋笼骨架的喷漆系统中的输送装置,袋笼骨架的喷漆系统包括机架1,输送装置包括主动轴8、从动轴14、主动轮7、从动轮13、呈环形的传送带9和减速电机,在本实施例中,传送带9为链条;主动轴8和从动轴14分别竖直设置在机架1两端,主动轮7固定在主动轴8上端,主动轮7通过键连接的方式固定在主动轴8的上端;主动轴8下端和减速电机的输出轴相连,主动轴8的下端通过键连接的方式和减速电机的输出轴相连;从动轮13固定在从动轴14上端,从动轮13通过键连接的方式固定在从动轴14的上端;传送带9设置在主动轮7和从动轮13之间,传送带9上固定有若干安装板6,在本实施例中,安装板6的数量为十个;且安装板6均匀布置,安装板6上设置有用于定位袋笼骨架的挂钩19;挂钩19的材料为不锈钢,采用该材料,可大大延长挂钩19的使用时间,使用寿命长;机架1上还设置能带动挂钩19上下移动的第一移动机构。As shown in Figure 1, the delivery device in the painting system of the bag cage skeleton, the painting system of the bag cage skeleton includes a frame 1, and the delivery device includes a driving shaft 8, a driven shaft 14, a driving wheel 7, a driven wheel 13, a Ring conveyor belt 9 and deceleration motor, in the present embodiment, conveyor belt 9 is a chain; Driving shaft 8 and driven shaft 14 are vertically arranged at frame 1 two ends respectively, and driving wheel 7 is fixed on driving shaft 8 upper ends, and driving wheel 7 is fixed on the upper end of the driving shaft 8 through a key connection; the lower end of the driving shaft 8 is connected with the output shaft of the gear motor, and the lower end of the driving shaft 8 is connected with the output shaft of the gear motor through a key connection; the driven wheel 13 is fixed on the The upper end of the driving shaft 14, the driven wheel 13 is fixed on the upper end of the driven shaft 14 by means of a key connection; the conveyor belt 9 is arranged between the driving wheel 7 and the driven wheel 13, and several mounting plates 6 are fixed on the conveyor belt 9. In this embodiment Among them, the number of mounting plates 6 is ten; and the mounting plates 6 are evenly arranged, and the mounting plate 6 is provided with a hook 19 for positioning the bag cage skeleton; the material of the hook 19 is stainless steel, and the material of the hook 19 can be greatly extended. The use time is long and the service life is long; the first moving mechanism that can drive the hook 19 to move up and down is also set on the frame 1.
如图1、图4所示,第一移动机构包括连接绳4、滑动件3、导向轮5和呈环形的限位导轨15,导向轮5固定在安装板6上,导向轮5通过支架固定在安装板6上;限位导轨15固定在机架1上,限位导轨15通过连杆固定在机架1上;滑动件3设置在限位导轨15中,连接绳4一端和滑动件3相连接,连接绳4另一端绕过导向轮5和挂钩19相连接;在本实施例中,连接绳4、滑动件3和导向轮5的数量与安装板6的数量相同;限位导轨15包括低位水平段15c、高位水平段15a和位于两者之间的过渡段15b,高位水平段15a的高度高于低位水平段15c的高度;设置低位水平段15c主要是提供足够的操作空间,设置高位水平段15a主要是方便将袋笼骨架定位在挂钩19上。As shown in Figure 1 and Figure 4, the first moving mechanism includes a connecting rope 4, a slider 3, a guide wheel 5 and an annular limit guide rail 15, the guide wheel 5 is fixed on the mounting plate 6, and the guide wheel 5 is fixed by a bracket On the mounting plate 6; the limit guide rail 15 is fixed on the frame 1, and the limit guide rail 15 is fixed on the frame 1 through the connecting rod; the slider 3 is arranged in the limit guide rail 15, and one end of the connecting rope 4 and the slider 3 Connected, the other end of the connecting rope 4 bypasses the guide wheel 5 and is connected to the hook 19; in this embodiment, the number of the connecting rope 4, the slider 3 and the guide wheel 5 is the same as the number of the mounting plate 6; Including the low level horizontal section 15c, the high level horizontal section 15a and the transition section 15b between them, the height of the high level horizontal section 15a is higher than the height of the low level horizontal section 15c; setting the low level horizontal section 15c is mainly to provide enough operation space, setting The high level horizontal section 15a is mainly to facilitate the positioning of the bag cage skeleton on the hook 19 .
如图4所示,机架1上还设置有能将挂钩19定位在安装板6上的定位机构,定位机构包括连接板20、铁片38、电磁铁40和控制器2,连接板20上端和连接绳4另一端相连接,连接板20的上端通过焊接的方式和连接绳4的另一端相连接;挂钩19通过与一能带动其转动的驱动机构设置在连接板20下端,电磁铁40固定在安装板6下端,电磁铁40通过螺栓连接的方式固定在安装板6的下端;铁片38固定在连接板20上端,铁片38通过螺栓连接的方式固定在连接板20的上端;且铁片38能和电磁铁40相接触,电磁铁40与该控制器2相连。As shown in Figure 4, the frame 1 is also provided with a positioning mechanism that can position the hook 19 on the mounting plate 6. The positioning mechanism includes a connecting plate 20, an iron sheet 38, an electromagnet 40 and a controller 2, and the connecting plate 20 upper end Connect with the other end of connecting rope 4, the upper end of connecting plate 20 is connected with the other end of connecting rope 4 by the mode of welding; Fixed on the lower end of the mounting plate 6, the electromagnet 40 is fixed on the lower end of the mounting plate 6 by bolting; the iron sheet 38 is fixed on the upper end of the connecting plate 20, and the iron sheet 38 is fixed on the upper end of the connecting plate 20 by bolting; and The iron sheet 38 can be in contact with the electromagnet 40 , and the electromagnet 40 is connected with the controller 2 .
如图4所示,驱动机构包括伺服电机37、转动轴41、主动齿轮36和从动齿轮42,转动轴41上端通过轴向固定且周向转动的方式设置在连接板20上,转动轴41下端和挂钩19相连接,转动轴41的下端通过焊接的方式和挂钩19相连接;从动齿轮42固定在转动轴41中部,从动齿轮42通过键连接的方式固定在转动轴41的中部;伺服电机37固定在连接板20上,伺服电机37通过螺栓连接的方式固定在连接板20上;伺服电机37的输出轴竖直向下,主动齿轮36固定在伺服电机37的输出端上,主动齿轮36通过键连接的方式固定在伺服电机37的输出端上;主动齿轮36与从动齿轮42相啮合。As shown in Figure 4, the driving mechanism includes a servo motor 37, a rotating shaft 41, a driving gear 36 and a driven gear 42, and the upper end of the rotating shaft 41 is arranged on the connecting plate 20 in an axially fixed and circumferentially rotating manner, and the rotating shaft 41 The lower end is connected with the hook 19, and the lower end of the rotating shaft 41 is connected with the hook 19 by welding; the driven gear 42 is fixed on the middle part of the rotating shaft 41, and the driven gear 42 is fixed on the middle part of the rotating shaft 41 by means of a key connection; Servomotor 37 is fixed on the connection plate 20, and servomotor 37 is fixed on the connection plate 20 by the mode of bolt connection; The output shaft of servomotor 37 is vertically downward, and driving gear 36 is fixed on the output end of servomotor 37. The gear 36 is fixed on the output end of the servo motor 37 by means of a key connection; the driving gear 36 is meshed with the driven gear 42 .
如图2、图4所示,滑动件3包括呈现U形的安装杆3b、滚轮一3a和滚轮二3c,滚轮一3a和滚轮二3c分别设置在安装杆3b的封闭端上,滚轮一3a和滚轮二3c之间具有供限位导轨15通过的间隙,连接绳4一端和安装杆3b相连接,连接绳4的一端通过焊接的方式和安装板6其中一个U形边相连接;采用该结构,通过滚轮一3a和滚轮二3c沿着限位导轨15滚动,使安装杆3b和限位导轨15为滚动摩擦。As shown in Fig. 2 and Fig. 4, the sliding member 3 includes a U-shaped installation rod 3b, a roller 3a and a roller two 3c, and the roller one 3a and the roller two 3c are respectively arranged on the closed end of the installation rod 3b, and the roller one 3a There is a gap for the passage of the limit guide rail 15 between the roller two 3c, one end of the connecting rope 4 is connected with the installation rod 3b, and one end of the connecting rope 4 is connected with one of the U-shaped sides of the mounting plate 6 by welding; The structure is that the first roller 3a and the second roller 3c roll along the limit guide rail 15, so that the installation rod 3b and the limit guide rail 15 are rolling friction.
如图2所示,安装杆3b上还设置有能对限位导轨15进行润滑的润滑机构,润滑机构包括储油箱22,储油箱22固定在安装杆3b上,储油箱22通过焊接的方式固定在安装杆3b上;储油箱22上部具有加油口22b,储油箱22下部具有出油口22a,出油口22a位于限位导轨15正上方,储油箱22上设置有能将储油口封闭住的海绵垫21;采用该结构,将润滑油加入到储油箱22内,润滑油从海绵垫21中逐渐流出,掉落在限位导轨15上,随着安装杆3b沿着限位导轨15滚动,可对整个限位导轨15进行润滑,润滑效果好;安装板6上还固定有若干用于对连接绳4进行导向的挂环,采用该结构,通过挂环可对连接绳4进行有效导向,导向作用好。As shown in Figure 2, the mounting rod 3b is also provided with a lubricating mechanism that can lubricate the limit guide rail 15. The lubricating mechanism includes an oil storage tank 22, and the oil storage tank 22 is fixed on the mounting rod 3b, and the oil storage tank 22 is fixed by welding On the mounting rod 3b; the upper part of the oil storage tank 22 has a filling port 22b, the lower part of the oil storage tank 22 has an oil outlet 22a, and the oil outlet 22a is located directly above the limit guide rail 15, and the oil storage tank 22 is provided with a valve that can seal the oil storage port. Sponge pad 21; with this structure, lubricating oil is added to the oil storage tank 22, and the lubricating oil gradually flows out from the sponge pad 21, falls on the limit guide rail 15, and rolls along the limit guide rail 15 with the installation rod 3b , can lubricate the entire limit guide rail 15, and the lubrication effect is good; there are also a number of hanging rings for guiding the connecting rope 4 fixed on the mounting plate 6. With this structure, the connecting rope 4 can be effectively guided through the hanging rings , the guiding effect is good.
如图1所示,本袋笼骨架的喷漆系统还包括设置在机架1上的用于对袋笼骨架进行吹洗的吹洗装置、用于对袋笼骨架进行喷涂的喷涂装置、用于对袋笼骨架进行烘干的烘干装置和用于对袋笼骨架进行下料的下料装置。As shown in Figure 1, the painting system of the bag cage skeleton also includes a blowing device for purging the bag cage skeleton, a spraying device for spraying the bag cage skeleton, and a spraying device for spraying the bag cage skeleton. The utility model relates to a drying device for drying the frame of the bag cage and a device for unloading the frame of the bag cage.
如图1、图5所示,吹洗装置包括吹洗箱10、若干送气管43和气泵49,在本实施例中,送气管43的数量为十根;吹洗箱10固定在机架1上,吹洗箱10通过螺栓连接的方式固定在机架1上;吹洗箱10位于限位导轨15的低位水平段15c侧部,吹洗箱10上部具有能供挂钩19通过的第一开口,送气管43的进气端通过连接管48和气泵49相连接,送气管43的出气端穿过吹洗箱10侧壁位于吹洗箱10内,且送气管43的出气端相对第一开口对称布置,吹洗箱10内设置有用于对袋笼骨架下端进行辅助支撑的支撑机构。As shown in Figures 1 and 5, the purging device includes a purging box 10, several air supply pipes 43 and an air pump 49. In this embodiment, the number of air supply pipes 43 is ten; the purging box 10 is fixed on the frame 1 Above, the purge box 10 is fixed on the frame 1 by means of bolt connection; the purge box 10 is located on the side of the lower horizontal section 15c of the limit guide rail 15, and the upper part of the purge box 10 has a first opening for the hook 19 to pass through , the inlet end of the air supply pipe 43 is connected with the air pump 49 through the connecting pipe 48, the air outlet end of the air supply pipe 43 passes through the side wall of the purge box 10 and is located in the purge box 10, and the air outlet end of the air supply pipe 43 is opposite to the first opening Symmetrically arranged, a supporting mechanism for auxiliary supporting the lower end of the bag cage frame is provided in the purging box 10 .
如图5所示,支撑机构包括第一气缸47、支撑板46和第一行程开关44,第一气缸47的缸体固定在吹洗箱10底部,第一气缸47的缸体通过螺栓连接的方式固定在吹洗箱10的底部;第一气缸47的活塞杆竖直向上,第一气缸47的活塞杆端部和支撑板46下端相连接,第一气缸47的活塞杆端部通过螺栓连接的方式和支撑板46的下端相连接;支撑板46上端具有呈环形的限位部,第一行程开关44固定在限位部上,第一行程开关44通过螺栓连接的方式固定在限位部上;第一行程开关44能和袋笼骨架下端相接触,第一行程开关44与第一气缸47相连;支撑板46上端还具有橡胶板45;采用该结构,通过橡胶板45可避免袋笼骨架和支撑板46直接接触,对其进行有效保护,防护作用好。As shown in Figure 5, the support mechanism includes a first cylinder 47, a support plate 46 and a first travel switch 44, the cylinder body of the first cylinder 47 is fixed on the bottom of the purge box 10, and the cylinder body of the first cylinder 47 is connected by bolts. fixed on the bottom of the purge box 10 in a fixed way; the piston rod of the first cylinder 47 is vertically upward, the end of the piston rod of the first cylinder 47 is connected with the lower end of the support plate 46, and the end of the piston rod of the first cylinder 47 is connected by bolts The way is connected with the lower end of the support plate 46; the upper end of the support plate 46 has an annular limit portion, the first travel switch 44 is fixed on the limit portion, and the first travel switch 44 is fixed on the limit portion by bolt connection On; the first travel switch 44 can be in contact with the lower end of the bag cage skeleton, and the first travel switch 44 is connected to the first cylinder 47; the upper end of the support plate 46 also has a rubber plate 45; with this structure, the rubber plate 45 can avoid the bag cage The skeleton is in direct contact with the support plate 46, which is effectively protected and has a good protective effect.
如图1、图6、图7所示,喷涂装置包括喷涂箱11、喷枪59和储漆箱51,喷涂箱11固定在机架1上,喷涂箱11通过螺栓连接的方式固定在机架1上;喷涂箱11位于限位导轨15的低位水平段15c侧部,喷涂箱11上部具有能供挂钩19通过的第二开口,喷枪59通过一能带动其上下移动的第二移动机构设置在喷涂箱11内,喷枪59的进料口通过输送管54和储漆箱51相连通,输送管54中设置有输送泵53,喷枪59的出料口上固定有呈喇叭状的喷头58,喷头58朝向第二开口。As shown in Fig. 1, Fig. 6, Fig. 7, spraying device comprises spraying box 11, spray gun 59 and paint storage box 51, spraying box 11 is fixed on the frame 1, and spraying box 11 is fixed on frame 1 by the mode of bolt connection Above; the spraying box 11 is located at the side of the low horizontal section 15c of the limit guide rail 15, the top of the spraying box 11 has a second opening that can pass through the hook 19, and the spray gun 59 is arranged on the spraying box by a second moving mechanism that can drive it to move up and down. In the box 11, the feeding port of the spray gun 59 is connected with the paint storage box 51 through the delivery pipe 54, the delivery pump 53 is arranged in the delivery pipe 54, and the nozzle 58 in the shape of a trumpet is fixed on the discharge port of the spray gun 59, and the nozzle 58 faces Second opening.
如图6、图7所示,第二移动机构包括推杆电机50、调节板62、滑块63和导轨55,导轨55竖直固定在喷涂箱11内侧壁上,导轨55通过螺栓连接的方式固定在喷涂箱11的内侧壁上;滑块63设置在导轨55中,滑块63可沿着导轨55来回移动;推杆电机50固定在喷涂箱11底部,推杆电机50通过螺栓连接的方式固定在喷涂箱11的底部;推杆电机50的推杆竖直向上,推杆电机50的推杆端部和滑块63相连接,推杆电机50的推杆端部通过螺栓连接的方式和滑块63相连接;调节板62固定在滑块63上,调节板62通过螺栓连接的方式固定在滑块63上;喷枪59设置在调节板62上。As shown in Figure 6 and Figure 7, the second moving mechanism includes a push rod motor 50, an adjustment plate 62, a slide block 63 and a guide rail 55, the guide rail 55 is vertically fixed on the inner side wall of the spraying box 11, and the guide rail 55 is connected by bolts Fixed on the inner wall of the spraying box 11; the slider 63 is arranged in the guide rail 55, and the slider 63 can move back and forth along the guide rail 55; the push rod motor 50 is fixed on the bottom of the spray paint box 11, and the push rod motor 50 is connected by bolts Be fixed on the bottom of spraying box 11; The push rod of push rod motor 50 is vertical upwards, and the push rod end of push rod motor 50 is connected with slide block 63, and the push rod end of push rod motor 50 is connected by the mode of bolt and The sliders 63 are connected; the adjustment plate 62 is fixed on the slider 63 , and the adjustment plate 62 is fixed on the slider 63 by bolt connection; the spray gun 59 is arranged on the adjustment plate 62 .
如图6、图7所示,喷涂箱11内还设置有能对滑块63上下移动进行限位的限位机构,限位机构包括上行程开关56、下行程开关52和第一检测杆57,上行程开关56和下行程开关52分别固定在导轨55两端,且上行程开关56位于下行程开关52上方,第一检测杆57固定在滑块63上,第一检测杆57通过螺栓连接的方式固定在滑块63上;第一检测杆57能分别与上行程开关56、下行程开关52相接触,上行程开关56、下行程开关52和推杆电机50与该控制器2相连。As shown in Fig. 6 and Fig. 7, a limit mechanism capable of limiting the up and down movement of the slider 63 is also provided in the spraying box 11, and the limit mechanism includes an upstroke switch 56, a downstroke switch 52 and a first detection rod 57 , the upper stroke switch 56 and the lower stroke switch 52 are respectively fixed on the two ends of the guide rail 55, and the upper stroke switch 56 is located above the lower stroke switch 52, the first detection rod 57 is fixed on the slider 63, and the first detection rod 57 is connected by bolts The mode is fixed on the slide block 63; the first detection rod 57 can contact with the upstroke switch 56, the downstroke switch 52 respectively, and the upstroke switch 56, the downstroke switch 52 and the push rod motor 50 are connected with the controller 2.
如图6、图7所示,调节板62上还设置有能调节喷枪59喷涂角度的调节机构,调节机构包括调节杆60和驱动气缸61,调节杆60上端和喷枪59相固连,调节杆60的上端通过焊接的方式和喷枪59相固连;调节杆60下端铰接在调节板62上,驱动气缸61的缸体铰接在调节板62上,驱动气缸61倾斜设置,驱动气缸61的活塞杆端部和调节杆60中部相铰接;采用该结构,控制驱动气缸61的活塞杆移动,驱动气缸61的活塞杆带动调节杆60摆动,调节杆60带动喷枪59摆动,从而可调节喷枪59工作的角度,使用效果好。As shown in Figure 6 and Figure 7, the adjustment plate 62 is also provided with an adjustment mechanism that can adjust the spraying angle of the spray gun 59, the adjustment mechanism includes an adjustment rod 60 and a drive cylinder 61, the upper end of the adjustment rod 60 is fixedly connected with the spray gun 59, and the adjustment rod The upper end of 60 is fixedly connected with the spray gun 59 by welding; the lower end of the adjustment rod 60 is hinged on the adjustment plate 62, the cylinder body of the drive cylinder 61 is hinged on the adjustment plate 62, the drive cylinder 61 is inclined, and the piston rod of the drive cylinder 61 The end part is hinged with the middle part of the adjustment rod 60; adopting this structure, the piston rod of the driving cylinder 61 is controlled to move, the piston rod of the driving cylinder 61 drives the adjustment rod 60 to swing, and the adjustment rod 60 drives the spray gun 59 to swing, so that the working position of the spray gun 59 can be adjusted. The angle works well.
如图1、图8所示,烘干装置包括烘干箱12,烘干箱12固定在机架1上,烘干箱12通过螺栓连接的方式固定在机架1上;烘干箱12位于限位导轨15的低位水平段15c侧部,烘干箱12上部具有能供挂钩19通过的第三开口,烘干箱12内固定有若干加热管64,在本实施例中,加热管64的数量为十根;机架1上设置有能加快烘干箱12内部空气流动的转动机构。As shown in Figure 1 and Figure 8, the drying device includes a drying box 12, the drying box 12 is fixed on the frame 1, and the drying box 12 is fixed on the frame 1 by bolt connection; the drying box 12 is located at The lower horizontal section 15c side of the limit guide rail 15, the top of the drying box 12 has a third opening that can pass through the hook 19, and a number of heating pipes 64 are fixed in the drying box 12. In this embodiment, the heating pipe 64 The number is ten; the frame 1 is provided with a rotating mechanism that can accelerate the air flow inside the drying box 12 .
如图8所示,转动机构包括驱动电机67和转轴66,转轴66竖直设置在机架1上,转轴66上端和驱动电机67的输出轴相连,转轴66的上端通过键连接的方式和驱动电机67的输出轴相连;转轴66下端穿过烘箱顶壁位于烘干箱12内,转轴66下端固定有若干能使空气向下移动的转动叶片65,在本实施例中,转动叶片65的数量为四片。As shown in Figure 8, the rotating mechanism includes a driving motor 67 and a rotating shaft 66, the rotating shaft 66 is vertically arranged on the frame 1, the upper end of the rotating shaft 66 is connected with the output shaft of the driving motor 67, and the upper end of the rotating shaft 66 is connected to the drive by a key. The output shaft of motor 67 links to each other; Rotating shaft 66 lower ends pass oven top wall and are positioned at drying box 12, and rotating shaft 66 lower ends are fixed with some rotating blades 65 that can make air move downwards, and in the present embodiment, the quantity of rotating blades 65 For four slices.
如图1、图3所示,下料装置包括转动杆17和若干定位块16,在本实施例中,定位块16的数量为六块;转动杆17通过轴向固定且周向转动的方式设置在机架1上,转动杆17下端与一能带动其转动的动力机构相连,转动杆17上端固定有下料转盘18,转动杆17的上端通过键连接的方式固定有下料转盘18;下料转盘18位于限位导轨15的过渡段15b侧部,若干定位块16设置在下料转盘18上,定位块16上具有用于定位袋笼骨架的定位槽16a,定位块16一端铰接在下料转盘18上,定位块16另一端为摆动端,摆动端靠近下料转盘18中部,下料转盘18上设置有能驱动定位块16沿铰接处摆动的摆动机构,定位块16和下料转盘18之间还设置有弹簧32,弹簧32一端和定位块16的摆动端相固定,弹簧32另一端和下料转盘18相固定;通过弹簧32可实现定位块16的自动复位;定位槽16a深度为袋笼骨架长度的1/15或1/12,在本实施例中,定位槽16a深度为袋笼骨架长度的1/15;采用该结构,可避免袋笼骨架从定位槽16a中滑出;定位槽16a内还固定有橡胶垫31;采用该结构,通过橡胶垫31可对袋笼骨架进行有效减震,避免其出现碰伤,保护效果好。As shown in Figures 1 and 3, the blanking device includes a rotating rod 17 and several positioning blocks 16. In this embodiment, the number of positioning blocks 16 is six; Set on the frame 1, the lower end of the rotating rod 17 is connected with a power mechanism that can drive it to rotate, the upper end of the rotating rod 17 is fixed with a blanking turntable 18, and the upper end of the rotating rod 17 is fixed with a blanking turntable 18 through a key connection; The blanking turntable 18 is located at the side of the transition section 15b of the limit guide rail 15, and several positioning blocks 16 are arranged on the blanking rotary table 18. The positioning block 16 has a positioning groove 16a for positioning the bag cage skeleton, and one end of the positioning block 16 is hinged on the blanking frame. On the turntable 18, the other end of the positioning block 16 is a swing end, and the swing end is close to the middle part of the blanking turntable 18. The blanking turntable 18 is provided with a swing mechanism that can drive the positioning block 16 to swing along the hinge. The positioning block 16 and the blanking turntable 18 Also be provided with spring 32 between, the swing end of one end of spring 32 and positioning block 16 is fixed, and the other end of spring 32 is fixed with blanking turntable 18; Can realize the automatic reset of positioning block 16 by spring 32; Positioning groove 16a depth is 1/15 or 1/12 of the length of the cage skeleton, in this embodiment, the depth of the positioning groove 16a is 1/15 of the length of the cage skeleton; this structure can prevent the cage skeleton from slipping out of the positioning groove 16a; A rubber pad 31 is also fixed in the positioning groove 16a; with this structure, the rubber pad 31 can effectively absorb the shock of the bag cage skeleton, avoiding its occurrence of bruises, and the protection effect is good.
如图3所示,摆动机构包括第二气缸25、若干第二检测杆26和第二行程开关27,在本实施例中,第二检测杆26的数量为六根;若干第二检测杆26分别固定在下料转盘18下端,且第二检测杆26与定位块16一一对应,第二行程开关27固定在机架1上,且第二检测杆26能和第二行程开关27相接触,第二气缸25的缸体固定在机架1上,第二气缸25的缸体通过螺栓连接的方式固定在机架1上;第二气缸25倾斜设置,第二气缸25的活塞杆端部固定有推动块24,第二气缸25的活塞杆端部通过螺栓连接的方式固定有推动块24;推动块24能和其中一个定位块16的摆动端相抵靠,第二行程开关27与第二气缸25相连。As shown in Figure 3, the swing mechanism includes a second cylinder 25, a number of second detection rods 26 and a second travel switch 27. In this embodiment, the number of the second detection rods 26 is six; It is fixed on the lower end of the blanking turntable 18, and the second detection rod 26 corresponds to the positioning block 16 one by one, the second travel switch 27 is fixed on the frame 1, and the second detection rod 26 can be in contact with the second travel switch 27. The cylinder body of two cylinders 25 is fixed on the frame 1, and the cylinder body of the second cylinder 25 is fixed on the frame 1 by the mode of bolt connection; Push block 24, the piston rod end of the second cylinder 25 is fixed with push block 24 by the mode of bolt connection; connected.
如图3所示,动力机构包括步进电机23、主动皮带轮35、从动皮带轮33和皮带34,步进电机23固定在机架1上,步进电机23通过螺栓连接的方式固定在机架1上;主动皮带轮35固定在步进电机23的输出轴上,主动皮带轮35通过键连接的方式固定在步进电机23的输出轴上;从动皮带轮33固定在转动杆17上,从动皮带轮33通过连接的方式固定在转动杆17上;皮带34设置在主动皮带轮35和从动皮带轮33之间。As shown in Figure 3, power mechanism comprises stepper motor 23, driving pulley 35, driven pulley 33 and belt 34, and stepper motor 23 is fixed on the frame 1, and stepper motor 23 is fixed on frame by the mode of bolt connection 1; the driving pulley 35 is fixed on the output shaft of the stepping motor 23, and the driving pulley 35 is fixed on the output shaft of the stepping motor 23 through a key connection; the driven pulley 33 is fixed on the rotating rod 17, and the driven pulley 33 is fixed on the rotating rod 17 by means of connection; the belt 34 is arranged between the driving pulley 35 and the driven pulley 33.
如图3所示,机架1上还设置有抓取机构,抓取机构包括机械手30和手指气缸29,机械手30采用市场上可以买到的现有产品;机械手30一端固定在机架1上,机械手30另一端和手指气缸29的缸体相连,手指气缸29的夹爪和夹紧件28相连,夹紧件28具有夹紧部一和夹紧部二,夹紧部一和夹紧部二能将袋笼骨架定位住;夹紧件28上还套设有橡胶套;采用该结构,通过橡胶套避免袋笼骨架和夹紧件28直接接触,防止将其碰伤;橡胶套上具有若干凸出的凸出部,在本实施例中,凸出部的数量为五十个;采用该结构,可大大增加橡胶套的摩擦力,避免其出现滑落的现象,防滑作用好。As shown in Figure 3, the frame 1 is also provided with a gripping mechanism, the gripping mechanism includes a manipulator 30 and a finger cylinder 29, and the manipulator 30 adopts an existing product available on the market; one end of the manipulator 30 is fixed on the frame 1 , the other end of the manipulator 30 is connected to the cylinder body of the finger cylinder 29, the jaws of the finger cylinder 29 are connected to the clamping part 28, the clamping part 28 has a clamping part one and a clamping part two, a clamping part one and a clamping part Two, the frame of the bag cage can be positioned; the clamping part 28 is also provided with a rubber sleeve; with this structure, the direct contact between the cage frame and the clamping part 28 can be avoided through the rubber cover, preventing it from being damaged; the rubber sleeve has Several protruding protruding parts, in this embodiment, the number of protruding parts is fifty; adopting this structure can greatly increase the friction force of the rubber sleeve, avoiding the phenomenon of slipping and falling, and has a good anti-slip effect.
在本实施例中,控制器2采用市场上可以买到的单片机,单片机控制电机、气缸、行程开关和电磁铁的程序为现有,其程序不需要重新编辑。In this embodiment, the controller 2 adopts a single-chip microcomputer available on the market, and the program of the single-chip microcomputer to control the motor, cylinder, travel switch and electromagnet is existing, and its program does not need to be re-edited.
本实用新型的工作原理如下:将袋笼骨架上端挂在挂钩19上,控制减速电机的输出轴带动主动轴8转动,主动轴8带动主动轮7转动,主动轮7带传送带9转动,传送带9带动安装板6转动,安装板6带动挂钩19转动,挂钩19带动袋笼骨架转动,同时,当滑动件3从高位水平段15a进入到低位水平段15c时,滑动件3带动连接绳4移动,连接绳4使挂钩19向上移动,当滑动件3从低位水平段15c进入到高位水平段15a时,滑动件3带动连接绳4移动,连接绳4使挂钩19向下移动;将袋笼骨架依次输送到吹洗、喷涂、烘干和下料等工位上,将袋笼骨架输送到吹洗箱10中,控制第一气缸47的活塞杆带动支撑板46向上移动,随着支撑板46的逐渐向上,将袋笼骨架定位在限位部中,此时,第一行程开关44和袋笼骨架下端相接触,第一行程开关44控制第一气缸47停止工作,将袋笼骨架下端支撑住,开启气泵49,气泵49将空气输送到送气管43中,空气流将袋笼骨架吹洗干净;将袋笼骨架输送到喷涂箱11中,输送泵53通过输送管54将储漆箱51的油漆输送到喷枪59中,通过喷头58对袋笼骨架进行喷漆,控制推杆电机50的推杆上下移动,推杆电机50的推杆带动滑块63沿着导轨55上下移动,滑块63带动调节板62上下移动,调节板62带动喷枪59上下移动,同时,由于滑动件3此时位于高位水平段15a,铁片38和电磁铁40接触,通过控制器2使电磁铁40得电,电磁铁40将铁板吸住,控制伺服电机37的输出轴带动主动齿轮36转动,主动齿轮36带动从动齿轮42转动,从动齿轮42带动转动轴41转动,转动轴41带动挂钩19转动,挂钩19带动袋笼骨架转动,对整个喷涂;将袋笼骨架输送到烘干箱12中,通过加热管64对烘干箱12进行加热,加热的空气将袋笼骨架烘干;将袋笼骨架输送到定位块16的定位槽16a中,控制步进电机23的输出轴带动主动皮带轮35转动,主动皮带轮35通过皮带34带动从动皮带轮33转动,从动皮带轮33带动转动杆17转动,转动杆17带动下料转盘18转动,下料转盘18带动定位块16转动,将袋笼骨架输送到所需处,第二检测杆26和第二行程开关27接触,第二行程开关27控制第二气缸25动作,第二气缸25的活塞杆带动推动块24移动,推动块24克服弹簧32的弹力作用,推动定位块16沿其铰接处摆动,将袋笼骨架横放,通过夹紧件28将横放的袋笼骨架抓取并放置到存放处,从而完成其喷漆作业。The working principle of the utility model is as follows: hang the upper end of the bag cage skeleton on the hook 19, control the output shaft of the deceleration motor to drive the driving shaft 8 to rotate, the driving shaft 8 drives the driving wheel 7 to rotate, the driving wheel 7 rotates with the conveyor belt 9, and the conveyor belt 9 Drive the mounting plate 6 to rotate, the mounting plate 6 drives the hook 19 to rotate, and the hook 19 drives the bag cage skeleton to rotate. At the same time, when the slider 3 enters the low level horizontal section 15c from the high level horizontal section 15c, the slider 3 drives the connecting rope 4 to move, The connecting rope 4 moves the hook 19 upwards, and when the slider 3 enters the high level horizontal section 15a from the low horizontal section 15c, the sliding piece 3 drives the connecting rope 4 to move, and the connecting rope 4 moves the hook 19 downward; Transport to the stations such as purging, spraying, drying and blanking, transport the bag cage skeleton to the purging box 10, control the piston rod of the first cylinder 47 to drive the support plate 46 to move upward, and as the support plate 46 Gradually upward, the bag cage skeleton is positioned in the limit part, at this time, the first travel switch 44 contacts with the lower end of the bag cage skeleton, and the first travel switch 44 controls the first cylinder 47 to stop working, and the lower end of the bag cage skeleton is supported , open the air pump 49, the air pump 49 will deliver air to the air supply pipe 43, and the air flow will blow the bag cage skeleton clean; The paint is delivered to the spray gun 59, and the bag cage frame is sprayed by the spray nozzle 58, and the push rod of the push rod motor 50 is controlled to move up and down, and the push rod of the push rod motor 50 drives the slide block 63 to move up and down along the guide rail 55, and the slide block 63 drives The adjustment plate 62 moves up and down, and the adjustment plate 62 drives the spray gun 59 to move up and down. Simultaneously, because the slide member 3 is positioned at the high level horizontal section 15a at this moment, the iron plate 38 contacts the electromagnet 40, and the electromagnet 40 is energized by the controller 2, and the electromagnetic The iron 40 sucks the iron plate, and the output shaft of the control servo motor 37 drives the driving gear 36 to rotate, and the driving gear 36 drives the driven gear 42 to rotate, and the driven gear 42 drives the rotating shaft 41 to rotate, and the rotating shaft 41 drives the hook 19 to rotate, and the hook 19 drives the bag cage skeleton to rotate, and sprays the whole; the bag cage skeleton is transported to the drying box 12, and the drying box 12 is heated by the heating pipe 64, and the heated air dries the bag cage skeleton; the bag cage skeleton is transported In the positioning groove 16a of the positioning block 16, the output shaft of the control stepper motor 23 drives the driving pulley 35 to rotate, and the driving pulley 35 drives the driven pulley 33 to rotate through the belt 34, and the driven pulley 33 drives the rotating rod 17 to rotate, and the rotating rod 17 Drive the blanking turntable 18 to rotate, the blanking turntable 18 drives the positioning block 16 to rotate, and the bag cage skeleton is transported to the desired place, the second detection rod 26 is in contact with the second stroke switch 27, and the second stroke switch 27 controls the second cylinder 25 Action, the piston rod of the second cylinder 25 drives the push block 24 to move, the push block 24 overcomes the elastic force of the spring 32, pushes the positioning block 16 to swing along its hinge, the bag cage skeleton is placed horizontally, and the horizontally placed The frame of the bag cage is grabbed and placed into storage to complete its painting job.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
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| CN201521127549.3U CN205236259U (en) | 2015-12-30 | 2015-12-30 | Conveyor among painting system of bag cage skeleton |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217529A (en) * | 2016-08-29 | 2016-12-14 | 海宁恒森家具有限公司 | A kind of production process of antique and old-fashioned wood |
| CN110000039A (en) * | 2019-03-13 | 2019-07-12 | 广州铭泽金属制品有限公司 | A kind of wheel processing unit (plant) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217529A (en) * | 2016-08-29 | 2016-12-14 | 海宁恒森家具有限公司 | A kind of production process of antique and old-fashioned wood |
| CN110000039A (en) * | 2019-03-13 | 2019-07-12 | 广州铭泽金属制品有限公司 | A kind of wheel processing unit (plant) |
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Effective date of registration: 20200326 Address after: 314412, No. five, 8, industrial town, salt town, Haining, Zhejiang, Jiaxing Patentee after: ZHEJIANG JIEYU ENVIRONMENTAL PROTECTION EQUIPMENT Co.,Ltd. Address before: 314412, No. five, 8, industrial town, salt town, Haining, Zhejiang, Jiaxing Patentee before: HAINING JIEYU BAG-TYPE DUST REMOVING PART Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20160518 |