CN205229064U - Full -automatic SMT template and detecting system - Google Patents
Full -automatic SMT template and detecting system Download PDFInfo
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- CN205229064U CN205229064U CN201520906533.6U CN201520906533U CN205229064U CN 205229064 U CN205229064 U CN 205229064U CN 201520906533 U CN201520906533 U CN 201520906533U CN 205229064 U CN205229064 U CN 205229064U
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Abstract
The utility model discloses a full -automatic SMT template and detecting system, including cutting mechanism, implementation mechanism, transfer mechanism, detection device, implementation mechanism is located the place ahead of cutting mechanism, transfer mechanism is located the side of cutting middle finishing the rear end of the bottom plate department, checking machine constructs the rear that is located cutting mechanism. The work piece location that the staff will treat the cutting is on cutting mechanism's processing bottom plate, and the template that the completion will be cut by implementation mechanism pushes away to the rear end department of processing bottom plate, transfer mechanism transfers the template to the detection device in, the template NULL of staff in to detection device. Through the technical solution, processing of full -automatic SMT template and detecting system all automize and accomplish from cutting to the detection of template, have improved production efficiency, have reduced the defective rate, have practiced thrift manufacturing cost.
Description
Technical field:
The utility model relates to SMT template processing technique field, in particular to the full-automatic SMT template of one and detection system.
Background technology:
In SMT template production run, after stainless steel substrates carries out cut, need to detect its quality.At present mainly by placing a bulb bottom a detection case, at detection case upper surface, one block of translucent glass is set, tested precision forms is placed on translucent glass, by quality and the quality of the tested precision forms of visual inspection, after having detected one piece of precision forms, start the upper plate of detection case, take out this precision forms, then put into other one piece and repeat to detect.
In prior art, after having detected precision forms at every turn, need to repeat the upper plate starting detection case, put into new precision forms, and observer needs bow and bend over when detecting, easily cause observer tired, therefore the detection efficiency of existing precision forms checkout equipment is not high, affects the health of human body.
Authorization Notice No. is that the utility model of CN203798745U provides a kind of moveable precise laser template detection device, comprises proving installation main body, test result observation assembly, movable pulley, laser template test out entrance, transfer member and light source; Proving installation main body is rectangular parallelepiped, and its inside comprises a cavity, and cavity is used for accommodating tested precise laser template and light source; Light source is used for by connection civil power for tested precise laser template provides testing light source; Test result observation assembly is used for observing tested precise laser template provide observation window for user; The laser template two side of the adjacent proving installation main body of assembly place sidewall offering rectangle is observed to test out entrance with test result; Transfer member is used for tested precise laser template being sent into and spreading out of the cavity of proving installation main body.
Utility model content:
The technical matters that the utility model solves: SMT template of the prior art is after cut, to its device detected by transfer member by horizontal for laser template input test apparatus main body, each position of the inconvenient observer of observation window being opened in proving installation main body side clearly detection laser template.
For solving the problems of the technologies described above, the utility model provides following technical scheme:
A kind of full-automatic SMT template and detection system, comprise cutting mechanism, carry out mechanism, transfer mechanism, pick-up unit;
Described cutting mechanism comprises and arranges frame plate for about a pair, is arranged on processing base plate, the crossbeam across pair of frame plate, the laser frame be arranged on crossbeam, the laser head be arranged on laser frame between pair of frame plate; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit;
Described implementation mechanism is positioned at the front of cutting mechanism; Described implementation mechanism comprises bracing frame, the implementation cylinder be arranged on bracing frame, the implementation block be arranged on implementation cylinder piston rod; Described implementation block is positioned on the processing base plate of cutting mechanism, under the driving carrying out cylinder, carries out block and moves forward and backward along processing base plate;
Described transfer mechanism is positioned at the side at processing base plate rear end place; Described transfer mechanism comprises horizontal linear drive unit, the column be arranged on horizontal linear drive unit, the straight line lift cylinder be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member, the rotary cylinder being arranged on Rod end, the 5th sucker be arranged on rotary cylinder;
Described pick-up unit is positioned at the rear of cutting mechanism; Described pick-up unit comprises detection housing, vertical equity input mechanism; Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window, is provided with light source in test chamber;
In above-mentioned detection device, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate, the multipair straight line supply unit be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape, for driving the pair of rolls of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array;
In above-mentioned detection device, be provided with pair of raising mechanism in described detection housing, the first gap is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting gear and the second hoisting gear, and the first hoisting gear is positioned at the left side of test chamber, and the second hoisting gear is positioned at the right side of test chamber;
In above-mentioned detection device, described first hoisting gear comprises the first support, the first tooth bar, the first main drive gear, the first pinion, the first outrigger shaft, the first synchronous pulley, the first lifting bar, the first sucker; Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first main drive gear engages with the first tooth bar, and the first main drive gear is articulated on the first support; Described first pinion engages with the first main drive gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft;
In above-mentioned detection device, described second hoisting gear comprises the second support, the second tooth bar, the second main drive gear, the second outrigger shaft, the second synchronous pulley, the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second main drive gear engages with the second tooth bar, and on the secondary support bracket, the second main drive gear connects with the second motor in the second main drive gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second main drive gear, and described second synchronous pulley is arranged on the second outrigger shaft;
In above-mentioned detection device, described first synchronous pulley is connected by Timing Belt with the second synchronous pulley;
In above-mentioned detection device, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap is offered in the bottom of the second support, vertical 4th gap is offered in the bottom of described first tooth bar, and vertical 5th gap is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.
By technique scheme, the principle of work of full-automatic SMT template processing described in the utility model and detection system is as follows:
First, staff by Workpiece fixing to be cut on the processing base plate of cutting mechanism, laser head realizes Y-direction displacement by the displacement on the Y-direction slideway of crossbeam on pair of frame plate, and laser head realizes X to displacement by the X of laser frame on crossbeam to the displacement on slideway; Under the cooperation of X to displacement and Y-direction displacement, laser head carries out cut to the workpiece on processing base plate.
The second, after having cut, the implementation cylinder carried out in mechanism stretches, and driving is carried out block and moved along processing base plate, and carry out the template that the cutting on block promotion processing base plate completes, template is rearward moved, and template suspends the rear end at processing base plate.
3rd, the horizontal linear drive unit in transfer mechanism drives column horizontal linear to move to the side of template, and now, the 5th sucker is positioned at directly over template; Afterwards, straight line lift cylinder drives rod member to decline, and rod member drives the 5th sucker to decline, the 5th sucker suction template; Afterwards, horizontal linear drive unit drives column horizontal linear to move to the input end of vertical equity input mechanism in pick-up unit, the horizontal feed base plate in described vertical equity input mechanism and have certain drop between processing base plate; Afterwards, rotary cylinder 90-degree rotation, template 90-degree rotation, template is vertical state; Afterwards, straight line lift cylinder drives template to drop on horizontal feed base plate, and template to be erected on horizontal feed base plate and in gap between a pair straight line supply unit.
4th, first motor drives transport tape to run by roller, and the transport tape constant speed of a pair straight line supply unit is run in the same way, because the gap width between a pair straight line supply unit equals the thickness of template, so the straight line supply unit of multipair tandem array can hold template and carry backward.
5th, the template that vertical equity input mechanism runs is come through the 3rd gap and the 5th gap successively and is detected immediately below housing, that is, template is between the first hoisting gear and the second hoisting gear, afterwards, the second motor action, the second main drive gear rotates, and the second main drive gear drives the second tooth bar to decline, and the second rack drives second is elevated bar and declines along the second guide frame, and the second lifting bar drives the second sucker to decline, while described second main drive gear drives the second tooth bar to decline, the second outrigger shaft is driven to rotate, second outrigger shaft drives the second synchronous pulley to rotate, second synchronous pulley drives the first synchronous pulley to rotate, first synchronous pulley drives the first pinion to rotate by the first outrigger shaft, first pinion drives the first main drive gear to rotate, first main drive gear drives the first tooth bar to decline, first rack drives first is elevated bar and declines along the first guide frame, first lifting bar drives the first sucker to decline, so, first sucker and the second sucker synchronously decline, first sucker and the second sucker are positioned at the left and right sides of template, afterwards, the first sucker and the second sucker adsorb template simultaneously, afterwards, the second motor rotates backward, and orders about the first sucker and the second sucker rises with template, and the template of rising is through the first gap afterwards in test chamber, and under the irradiation of light source, testing staff can each position of clearly detection template by watch window.
By technique scheme, described implementation mechanism and inspection body are engaged on front and the rear of laser template cutting machine respectively, under the cooperation carrying out mechanism and transfer mechanism, deliver to pick-up unit after template is straightened.The laser template of upright state moves to and detects immediately below housing by described vertical equity input mechanism, being risen to by pair of raising mechanism detects in housing, before testing staff stand on watch window, without the need to bending over, each position of detection laser template easily, not only reduce the labour intensity of staff, and, be also conducive to the raising of checkability.
Generally speaking, full-automatic SMT template processing described in the utility model and detection system cut to inspection from template, and equal robotization completes, and improves production efficiency, reduces fraction defective, has saved production cost.
Illustrate the one of cutting mechanism as the utility model, described pair of frame plate comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway, and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered xsect is the first trapezoidal Y-direction chute, and described second Y-direction slideway being offered xsect is the second trapezoidal Y-direction chute; It is the first trapezoidal slide block that the left part of described crossbeam is provided with xsect, and it is the second trapezoidal slide block that the right part of crossbeam is provided with xsect; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute; The left part of described crossbeam is provided with the first Y-direction drive unit, and described first Y-direction drive unit comprises the first side plate being arranged on crossbeam left part, the first driven wheel be articulated on the first side plate, is arranged on the first side plate and the first drive motor connected with the first driven wheel; The sidewall of described left frame plate offers the first groove, and the roof of the first groove is provided with the first tooth bar, and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar; The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motor connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar.
As described above, first drive motor drives the first driven wheel to rotate, because the first driven wheel engages with the first tooth bar, and the first tooth bar is arranged in the first groove of left frame plate, therefore, the left part of the first driving gear drives crossbeam rotated is moved along the first Y-direction slideway on left frame plate, and particularly, the first slide block on crossbeam moves in the first Y-direction chute of the first Y-direction slideway; In like manner, driven by the second drive motor and the right part of the second driving gear drives crossbeam of rotation is moved along the second Y-direction slideway on right frame plate, particularly, the second slide block on crossbeam moves in the second Y-direction chute of the second Y-direction slideway.So, while the first drive motor and the second drive motor, action can synchronously drive crossbeam to move as Y-direction on left frame plate and right frame plate.
As the utility model, the one of cutting mechanism is illustrated, described X offer on slideway xsect be trapezoidal X to chute, it is the 3rd trapezoidal slide block that described laser frame is provided with xsect; Described 3rd slide block coordinates to chute with X; Described laser frame is provided with X to drive unit, and described X comprises the 3rd side plate be arranged on laser frame, the 3rd driven wheel be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motor connected with the 3rd driven wheel; The sidewall of described crossbeam is offered the 3rd groove, the roof of the 3rd groove is provided with the 3rd tooth bar, and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.
As described above, 3rd drive motor drives the 3rd driven wheel to rotate, because the 3rd driven wheel engages with the 3rd tooth bar, and the 3rd tooth bar is arranged in the 3rd groove of crossbeam, therefore, the 3rd driving gear drives laser frame rotated moves along the X on crossbeam to slideway, and particularly, the 3rd slide block on laser frame moves to the X of slideway at X in chute.
Illustrate the one of transfer mechanism as the utility model, described horizontal linear drive unit comprises horizontally disposed rectangular base, threaded rod, four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column is engaged in straight, threaded hole is offered in the bottom of column, described threaded hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.As described above, four-wheel drive motor driven threaded rod rotates, and threaded rod drives column movable in the straight of rectangular base, and column moves forward, and be positioned at the side of processing base plate, column moves backward, is positioned at the side of horizontal feed base plate.
Illustrate the one of pick-up unit as the utility model, described first support comprises the first horizontal top, connects the first vertical plate of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill, is provided with the first gib block between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article is provided with the 3rd guide frame coordinated with the first guide frame; Described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.
Illustrate the one of pick-up unit as the utility model, the rear wall of described detection housing is offered the 6th gap, be provided with transverse horizontal output mechanism in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate, the first telescopic cylinder, the first lift cylinder, head rod, the 3rd sucker; Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.
As described above, if the template in test chamber is qualified, the first telescopic cylinder action, the first telescopic cylinder drives the 3rd sucker forward horizontal to move by the first lift cylinder and head rod, and the template detected in test chamber drawn by the 3rd sucker; Afterwards, under the driving of the first telescopic cylinder, 3rd sucker moves to the rear end of horizonal base plate backward with template level, namely, template is output detection housing, and afterwards, the first lift cylinder stretches, make the 3rd sucker cross above-mentioned template, move forward in test chamber in order to the 3rd sucker and adsorb the qualified template of next block; If the template in test chamber is defective, pair of raising mechanism is ordered about in the gap between multipair straight line supply unit that underproof template drops to vertical equity input mechanism, continued to be fed forward underproof template by vertical equity input mechanism, underproof template flows out this pick-up unit from the output terminal of vertical equity input mechanism after the second gap and the 4th gap.
As the one explanation of the utility model to pick-up unit, the right side wall of described horizonal base plate is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting link, one end of second connecting link connects the piston rod of the second lift cylinder, the other end of the second connecting link is provided with the 4th sucker, and the second telescopic cylinder drives the 4th sucker to move forward and backward, and the second lift cylinder drives the 4th sucker lifting.Described 4th sucker and the 3rd sucker adsorb qualified module jointly.
Illustrate the one of pick-up unit as the utility model, in pick-up unit, the left side of described horizonal base plate is provided with the first backplate, and the right side of horizonal base plate is provided with the second backplate; The rear end of described horizonal base plate is provided with limited block.Qualified template is accumulated in the rear end of horizonal base plate by above-mentioned 3rd sucker and the 4th sucker under the guiding of the first backplate and the second backplate.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is the structural representation of a kind of full-automatic SMT template of the utility model and detection system;
Fig. 2 is the structural representation carrying out mechanism 40 in Fig. 1;
Fig. 3 is the structural representation of cutting mechanism 10 in Fig. 1;
Fig. 4 is the structural representation from left sides cutting mechanism 10 gained in Fig. 3;
Fig. 5 is the structural representation of transfer mechanism 20 in Fig. 1;
Fig. 6 is the structural representation of pick-up unit a in Fig. 1;
Fig. 7 is the structural representation from another view pick-up unit a gained in Fig. 6;
Fig. 8 is the structural representation detecting housing a40 in Fig. 6;
Fig. 9 is the structural representation detecting housing a40 gained in Fig. 8 from another view;
Figure 10 is the unitized construction schematic diagram of the first hoisting gear a21 in Fig. 6, the second hoisting gear a22 and vertical equity input mechanism a10;
Figure 11 is the structural representation from the unitized construction gained of another view first hoisting gear a21, the second hoisting gear a22 and vertical equity input mechanism a10 in Figure 10;
Figure 12 is the structural representation of transverse horizontal output mechanism a30 in Fig. 6.
Symbol description in figure:
10, cutting mechanism; 11, base plate is processed; 12, frame plate; 121, the first Y-direction slideway; 122, the first Y-direction chute; 123, the first groove; 124, the first tooth bar; 13, crossbeam; 131, the first slide block; 132, X is to chute; 133, the 3rd groove; 134, the 3rd tooth bar; 14, laser frame; 141, the 3rd slide block; 15, laser head; 16, the first Y-direction drive unit; 161, the first side plate; 162, the first driven wheel; 163, the first drive motor; 17, X is to drive unit; 171, the 3rd side plate; 172, the 3rd driven wheel; 173, the 3rd drive motor;
20, transfer mechanism; 21, column; 22, straight line lift cylinder; 23, rotary cylinder; 24, rod member; 25, the 5th sucker; 26, rectangular base; 27, threaded rod;
40, mechanism is carried out; 41, bracing frame; 42, cylinder is carried out; 43, block is carried out;
A, pick-up unit; A10, vertical equity input mechanism; A11, straight line supply unit; A111, transport tape; A112, roller; A12, horizontal feed base plate; A21, the first hoisting gear; A211, the first support; A212, the first tooth bar; A213, the first main drive gear; A214, the first pinion; A215, the first outrigger shaft; A216, the first synchronous pulley; A217, the first lifting bar; A218, the first sucker; A22, the second hoisting gear; A225, the second outrigger shaft; A226, the second synchronous pulley; A229, rotating handles; A24, Timing Belt; A203, the first horizontal top; A205, the first vertical plate; A206, the first gathering sill; A207, the first gib block; A2102, the second gap; A2104, the 4th gap; A2203, the 3rd gap; A2205, the 5th gap; A30, transverse horizontal output mechanism; A31, horizonal base plate; A32, the first telescopic cylinder; A33, head rod; A34, the 3rd sucker; A35, the first lift cylinder; A37, the 4th sucker; A391, the first backplate; A392, the second backplate; A393, limited block; A40, detection housing; A41, observation window; A42, the first gap; A43, feet; A44, the 6th gap.
Embodiment:
As Fig. 1, a kind of full-automatic SMT template and detection system, comprise cutting mechanism 10, carry out mechanism 40, transfer mechanism 20, pick-up unit a.
Composition graphs 3, Fig. 4, described cutting mechanism 10 comprises and arranges frame plate 12 for about a pair, is arranged on processing base plate 11, the crossbeam 13 across pair of frame plate, the laser frame 14 be arranged on crossbeam, the laser head 15 be arranged on laser frame between pair of frame plate; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit.
In cutting mechanism 10, described pair of frame plate 12 comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway 121, and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered xsect is the first trapezoidal Y-direction chute 122, and described second Y-direction slideway being offered xsect is the second trapezoidal Y-direction chute; It is the first trapezoidal slide block 131 that the left part of described crossbeam 13 is provided with xsect, and it is the second trapezoidal slide block that the right part of crossbeam is provided with xsect; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute.The left part of described crossbeam is provided with the first Y-direction drive unit 16, and described first Y-direction drive unit comprises the first side plate 161 being arranged on crossbeam left part, the first driven wheel 162 be articulated on the first side plate, is arranged on the first side plate and the first drive motor 163 connected with the first driven wheel; The roof sidewall of described left frame plate being offered the first groove 123, first groove is provided with the first tooth bar 124, and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar.The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motor connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar.
In cutting mechanism 10, described X offer on slideway xsect be trapezoidal X to chute 132, it is the 3rd trapezoidal slide block 141 that described laser frame 14 is provided with xsect; Described 3rd slide block coordinates to chute with X.Described laser frame is provided with X to drive unit 17, and described X comprises the 3rd side plate 171 be arranged on laser frame, the 3rd driven wheel 172 be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motor 173 connected with the 3rd driven wheel; The roof sidewall of described crossbeam 13 being offered the 3rd groove the 133, three groove is provided with the 3rd tooth bar 134, and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.
As Fig. 1, described implementation mechanism 40 is positioned at the front of cutting mechanism; As Fig. 2, described implementation mechanism comprises bracing frame 41, the implementation cylinder 42 be arranged on bracing frame, the implementation block 43 be arranged on implementation cylinder piston rod; Described implementation block is positioned on the processing base plate of cutting mechanism, under the driving carrying out cylinder, carries out block and moves forward and backward along processing base plate.
As Fig. 1, described transfer mechanism 20 is positioned at the side at processing base plate rear end place.As Fig. 5, described transfer mechanism comprises horizontal linear drive unit, the column 21 be arranged on horizontal linear drive unit, the straight line lift cylinder 22 be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member 24, the rotary cylinder 23 being arranged on Rod end, the 5th sucker 25 be arranged on rotary cylinder.
In above-mentioned transfer mechanism 20, described horizontal linear drive unit comprises horizontally disposed rectangular base 26, threaded rod 27, four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column 21 is engaged in straight, threaded hole is offered in the bottom of column, described threaded hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.
As Fig. 1, described pick-up unit a is positioned at the rear of cutting mechanism; As Fig. 6, Fig. 7, described pick-up unit comprises detection housing a40, vertical equity input mechanism a10; Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window a41, is provided with light source in test chamber.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate a12, the multipair straight line supply unit a11 be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape a111, for driving the pair of rolls a112 of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array.
In above-mentioned detection device a, composition graphs 6 to Figure 11, is provided with pair of raising mechanism in described detection housing, and the first gap a42 is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting gear a21 and the second hoisting gear a22, and the first hoisting gear is positioned at the left side of test chamber, and the second hoisting gear is positioned at the right side of test chamber.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, described first hoisting gear comprises the first support a211, the first tooth bar a212, the first main drive gear a213, the first pinion a214, the first outrigger shaft a215, the first synchronous pulley a216, the first lifting bar a217, the first sucker a218; Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first main drive gear engages with the first tooth bar, and the first main drive gear is articulated on the first support; Described first pinion engages with the first main drive gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, described second hoisting gear comprises the second support, the second tooth bar, the second main drive gear, the second outrigger shaft a225, the second synchronous pulley a226, the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second main drive gear engages with the second tooth bar, and on the secondary support bracket, the second main drive gear connects with the second motor in the second main drive gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second main drive gear, and described second synchronous pulley is arranged on the second outrigger shaft.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, described first synchronous pulley is connected by Timing Belt a24 with the second synchronous pulley.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap a2102 is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap a2203 is offered in the bottom of the second support, and vertical 4th gap a2104 is offered in the bottom of described first tooth bar, and vertical 5th gap a2205 is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.
In above-mentioned detection device a, in conjunction with Figure 10, Figure 11, described first support a211 comprises the first horizontal top a203, connects the first vertical plate a205 of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill a206, is provided with the first gib block a207 between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article a217 is provided with the 3rd guide frame coordinated with the first guide frame.With the first supporting structure similarly, described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.
In above-mentioned detection device a, composition graphs 6 to Fig. 9, Figure 12, the rear wall of described detection housing a40 offers the 6th gap a44, and be provided with transverse horizontal output mechanism a30 in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate a31, the first telescopic cylinder a32, the first lift cylinder a35, head rod a33, the 3rd sucker a34; Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.The right side wall of described horizonal base plate a31 is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting link, one end of second connecting link connects the piston rod of the second lift cylinder, the other end of the second connecting link is provided with the 4th sucker a37, second telescopic cylinder drives the 4th sucker to move forward and backward, and the second lift cylinder drives the 4th sucker lifting.The left side of described horizonal base plate a31 is provided with the first backplate a391, and the right side of horizonal base plate is provided with the second backplate a392; The rear end of described horizonal base plate is provided with limited block a393.
In practical operation, the workflow of full-automatic SMT template processing described in the utility model and detection system is as follows:
First, staff by Workpiece fixing to be cut on the processing base plate 11 of cutting mechanism 10, laser head 15 realizes Y-direction displacement by the displacement on the Y-direction slideway of crossbeam 13 on pair of frame plate 12, and laser head realizes X to displacement by the X of laser frame 14 on crossbeam 13 to the displacement on slideway; Under the cooperation of X to displacement and Y-direction displacement, laser head carries out cut to the workpiece on processing base plate 11.
The second, after having cut, the implementation cylinder 42 carried out in mechanism 40 stretches, and drive implementation block 43 to move along processing base plate 11, implementation block promotes the template that the cutting on processing base plate completes, and template is rearward moved, and template time-out is in the rear end of processing base plate 11.
3rd, the horizontal linear drive unit in transfer mechanism 20 drives column 21 horizontal linear to move to the side of template, and now, the 5th sucker 25 is positioned at directly over template; Afterwards, straight line lift cylinder 22 drives rod member 24 to decline, and rod member drives the 5th sucker 25 to decline, the 5th sucker suction template; Afterwards, horizontal linear drive unit drives column 21 horizontal linear to move to the input end of vertical equity input mechanism a10 in pick-up unit a, the horizontal feed base plate a12 in described vertical equity input mechanism and have certain drop between processing base plate 11; Afterwards, rotary cylinder 23 90-degree rotation, template 90-degree rotation, template is vertical state; Afterwards, straight line lift cylinder 22 drives template to drop on horizontal feed base plate, and template to be erected on horizontal feed base plate a12 and in gap between a pair straight line supply unit a11.
4th, first motor drives transport tape a111 to run by roller a112, the transport tape constant speed of a pair straight line supply unit is run in the same way, because the gap width between a pair straight line supply unit equals the thickness of template, so the straight line supply unit a11 of multipair tandem array can hold template and be fed forward.
5th, the template that vertical equity input mechanism a10 runs is come through the 3rd gap a2203 and the 5th gap a2205 successively and is detected immediately below housing a40, that is, template is between the first hoisting gear a21 and the second hoisting gear a22, afterwards, the second motor action, the second main drive gear rotates, and the second main drive gear drives the second tooth bar to decline, and the second rack drives second is elevated bar and declines along the second guide frame, and the second lifting bar drives the second sucker to decline, while described second main drive gear drives the second tooth bar to decline, the second outrigger shaft a225 is driven to rotate, second outrigger shaft drives the second synchronous pulley a226 to rotate, second synchronous pulley drives the first synchronous pulley a216 to rotate, first synchronous pulley drives the first pinion a214 to rotate by the first outrigger shaft a215, first pinion drives the first main drive gear a213 to rotate, first main drive gear drives the first tooth bar a212 to decline, first rack drives first is elevated bar a217 and declines along the first guide frame, first lifting bar drives the first sucker a218 to decline, so, first sucker and the second sucker synchronously decline, first sucker and the second sucker are positioned at the left and right sides of template, afterwards, the first sucker and the second sucker adsorb template simultaneously, afterwards, second motor rotates backward, and orders about the first sucker and the second sucker rises with template, the template of rising through the first gap a42 afterwards in test chamber, under the irradiation of light source, testing staff can each position of clearly detection template by watch window a41.
6th, if the template in test chamber is qualified, first telescopic cylinder a32 action, the first telescopic cylinder drives the 3rd sucker a34 forward horizontal to move by the first lift cylinder a35 and head rod a33, and the template detected in test chamber drawn by the 3rd sucker; Afterwards, under the driving of the first telescopic cylinder, 3rd sucker moves to the rear end of horizonal base plate a31 backward with template level, namely, template is output and detects housing a40, and afterwards, the first lift cylinder a35 stretches, make the 3rd sucker a34 cross above-mentioned template, move forward in test chamber in order to the 3rd sucker and adsorb the qualified template of next block; If the template in test chamber is defective, pair of raising mechanism is ordered about in the gap between multipair straight line supply unit a11 that underproof template drops to vertical equity input mechanism a10, continued to be fed forward underproof template by vertical equity input mechanism a10, underproof template flows out this pick-up unit from the output terminal of vertical equity input mechanism after the second gap a2102 and the 4th gap a2104.
Above content is only better embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (8)
1. full-automatic SMT template and a detection system, comprises cutting mechanism (10), carries out mechanism (40), transfer mechanism (20), pick-up unit (a);
Described cutting mechanism (10) comprises and arranges frame plate (12) for about a pair, is arranged on processing base plate (11), the crossbeam (13) across pair of frame plate, the laser frame (14) be arranged on crossbeam, the laser head (15) be arranged on laser frame between pair of frame plate; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit;
Described implementation mechanism (40) is positioned at the front of cutting mechanism; Described implementation mechanism comprises bracing frame (41), the implementation cylinder (42) be arranged on bracing frame, the implementation block (43) be arranged on implementation cylinder piston rod; Described implementation block is positioned on the processing base plate of cutting mechanism, under the driving carrying out cylinder, carries out block and moves forward and backward along processing base plate;
Described transfer mechanism (20) is positioned at the side at processing base plate rear end place; Described transfer mechanism comprises horizontal linear drive unit, the column (21) be arranged on horizontal linear drive unit, the straight line lift cylinder (22) be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member (24), the rotary cylinder (23) being arranged on Rod end, the 5th sucker (25) be arranged on rotary cylinder;
Described pick-up unit (a) is positioned at the rear of cutting mechanism; Described pick-up unit comprises detection housing (a40), vertical equity input mechanism (a10); Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window (a41), is provided with light source in test chamber;
It is characterized in that:
In above-mentioned detection device, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate (a12), the multipair straight line supply unit (a11) be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape (a111), for driving the pair of rolls (a112) of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array;
In above-mentioned detection device, be provided with pair of raising mechanism in described detection housing, the first gap (a42) is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting gear (a21) and the second hoisting gear (a22), and the first hoisting gear is positioned at the left side of test chamber, and the second hoisting gear is positioned at the right side of test chamber;
In above-mentioned detection device, described first hoisting gear comprises the first support (a211), the first tooth bar (a212), the first main drive gear (a213), the first pinion (a214), the first outrigger shaft (a215), the first synchronous pulley (a216), the first lifting bar (a217), the first sucker (a218); Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first main drive gear engages with the first tooth bar, and the first main drive gear is articulated on the first support; Described first pinion engages with the first main drive gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft;
In above-mentioned detection device, described second hoisting gear comprises the second support, the second tooth bar, the second main drive gear, the second outrigger shaft (a225), the second synchronous pulley (a226), the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second main drive gear engages with the second tooth bar, and on the secondary support bracket, the second main drive gear connects with the second motor in the second main drive gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second main drive gear, and described second synchronous pulley is arranged on the second outrigger shaft;
In above-mentioned detection device, described first synchronous pulley is connected by Timing Belt (a24) with the second synchronous pulley;
In above-mentioned detection device, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap (a2102) is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap (a2203) is offered in the bottom of the second support, vertical 4th gap (a2104) is offered in the bottom of described first tooth bar, and vertical 5th gap (a2205) is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.
2. a kind of full-automatic SMT template as claimed in claim 1 and detection system, is characterized in that:
In cutting mechanism (10), described pair of frame plate (12) comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway (121), and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered xsect is the first trapezoidal Y-direction chute (122), and described second Y-direction slideway being offered xsect is the second trapezoidal Y-direction chute; It is trapezoidal the first slide block (131) that the left part of described crossbeam (13) is provided with xsect, and it is the second trapezoidal slide block that the right part of crossbeam is provided with xsect; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute;
The left part of described crossbeam is provided with the first Y-direction drive unit (16), and described first Y-direction drive unit comprises the first side plate (161) being arranged on crossbeam left part, the first driven wheel (162) be articulated on the first side plate, is arranged on the first side plate and the first drive motor (163) connected with the first driven wheel; The sidewall of described left frame plate is offered the first groove (123), the roof of the first groove is provided with the first tooth bar (124), and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar;
The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motor connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar.
3. a kind of full-automatic SMT template as claimed in claim 1 and detection system, is characterized in that:
In cutting mechanism (10), described X offer on slideway xsect be trapezoidal X to chute (132), it is the 3rd trapezoidal slide block (141) that described laser frame (14) is provided with xsect; Described 3rd slide block coordinates to chute with X;
Described laser frame is provided with X to drive unit (17), and described X comprises the 3rd side plate (171) be arranged on laser frame, the 3rd driven wheel (172) be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motor (173) connected with the 3rd driven wheel; The sidewall of described crossbeam (13) is offered the 3rd groove (133), the roof of the 3rd groove is provided with the 3rd tooth bar (134), and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.
4. a kind of full-automatic SMT template as claimed in claim 1 and detection system, it is characterized in that: in transfer mechanism (20), described horizontal linear drive unit comprises horizontally disposed rectangular base (26), threaded rod (27), four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column (21) is engaged in straight, threaded hole is offered in the bottom of column, described threaded hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.
5. a kind of full-automatic SMT template as claimed in claim 1 and detection system, is characterized in that:
In pick-up unit, described first support (a211) comprises the first horizontal top (a203), connects first vertical plate (a205) of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill (a206), is provided with the first gib block (a207) between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article (a217) is provided with the 3rd guide frame coordinated with the first guide frame;
Described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.
6. a kind of full-automatic SMT template as claimed in claim 1 and detection system, it is characterized in that: in pick-up unit, the rear wall of described detection housing (a40) is offered the 6th gap (a44), be provided with transverse horizontal output mechanism (a30) in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate (a31), the first telescopic cylinder (a32), the first lift cylinder (a35), head rod (a33), the 3rd sucker (a34); Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.
7. a kind of full-automatic SMT template as claimed in claim 6 and detection system, it is characterized in that: in pick-up unit, the right side wall of described horizonal base plate (a31) is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting link, one end of second connecting link connects the piston rod of the second lift cylinder, the other end of the second connecting link is provided with the 4th sucker (a37), second telescopic cylinder drives the 4th sucker to move forward and backward, and the second lift cylinder drives the 4th sucker lifting.
8. a kind of full-automatic SMT template as claimed in claim 6 and detection system, it is characterized in that: in pick-up unit, the left side of described horizonal base plate (a31) is provided with the first backplate (a391), and the right side of horizonal base plate is provided with the second backplate (a392); The rear end of described horizonal base plate is provided with limited block (a393).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520906533.6U CN205229064U (en) | 2015-11-14 | 2015-11-14 | Full -automatic SMT template and detecting system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520906533.6U CN205229064U (en) | 2015-11-14 | 2015-11-14 | Full -automatic SMT template and detecting system |
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| CN205229064U true CN205229064U (en) | 2016-05-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105334223A (en) * | 2015-11-14 | 2016-02-17 | 苏州光韵达光电科技有限公司 | Full-automatic SMT template machining and detecting system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105334223A (en) * | 2015-11-14 | 2016-02-17 | 苏州光韵达光电科技有限公司 | Full-automatic SMT template machining and detecting system |
| CN105334223B (en) * | 2015-11-14 | 2017-11-28 | 苏州光韵达光电科技有限公司 | A kind of full-automatic SMT templates and detecting system |
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Effective date of registration: 20171018 Address after: 310000 Zhejiang Hangzhou economic and Technological Development Zone, No. 6, No. 260, No. 8, one to two stories Patentee after: Hangzhou Guangyunda Photoelectric Technology Co.,Ltd. Address before: 215000 Jiangsu city of Suzhou province high tech Industrial Development Zone, kolding Road No. 78 Patentee before: Suzhou Guangyunda Optoelectronics Technology Co., Ltd. |
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Granted publication date: 20160511 Termination date: 20181114 |