CN205096732U

CN205096732U - SMT template cutting of full -automatic integration and equipment that detects

Info

Publication number: CN205096732U
Application number: CN201520934267.8U
Authority: CN
Inventors: 王荣; 郭学亮
Original assignee: Suzhou Guangyunda Optoelectronics Technology Co Ltd
Current assignee: Suzhou Guangyunda Optoelectronics Technology Co Ltd
Priority date: 2015-11-22
Filing date: 2015-11-22
Publication date: 2016-03-23
Anticipated expiration: 2025-11-22

Abstract

The utility model discloses a SMT template cutting of full -automatic integration and equipment that detects, including cutting mechanism, clamping mechanism, transfer mechanism, detection device, clamping mechanism is arranged in the below of cutting mechanism laser head, transfer mechanism is located the side of rear end department of clamping mechanism, checking machine constructs the rear that is located cutting mechanism. The work piece location that the staff will treat the cutting is on the anchor clamps of clamping mechanism, and after the cutting was accomplished, the vertical movement mechanism in the clamping mechanism transferred anchor clamps to transfer mechanism's side, transfer mechanism transfers the template to the detection device in, the template NULL of staff in to detection device. Through the technical solution, processing of full -automatic SMT template and detecting system all automize and accomplish from cutting to the detection of template, have improved production efficiency, have reduced the defective rate, have practiced thrift manufacturing cost.

Description

A kind of SMT template cutting of fully automatic integral and the equipment of detection

Technical field:

The utility model relates to SMT template processing technique field, in particular to a kind of SMT template cutting of fully automatic integral and the equipment of detection.

Background technology:

In SMT template production process, after stainless steel substrates carries out laser cutting, need to detect its quality.At present mainly by placing a bulb bottom a detection case, at detection case upper surface, one block of translucent glass is set, tested precision forms is placed on translucent glass, by visually observing quality and the quality of tested precision forms, after having detected one piece of precision forms, start the upper plate of detection case, take out this precision forms, then put into other one piece and repeat to detect.

In prior art, after having detected precision forms at every turn, need to repeat the upper plate starting detection case, put into new precision forms, and observer needs bow and bend over when detecting, easily cause observer tired, therefore the detection efficiency of existing precision forms checkout equipment is not high, affects the health of human body.

Authorization Notice No. is that the utility model of CN203798745U provides a kind of moveable precise laser template detection device, comprises testing arrangement main body, test result observation assembly, movable pulley, laser template test out entrance, transfer member and light source; Testing arrangement main body is cuboid, and its inside comprises a cavity, and cavity is used for accommodating tested precise laser template and light source; Light source is used for by connection civil power for tested precise laser template provides testing light source; Test result observation assembly is used for observing tested precise laser template provide observation window for user; The laser template two side of the adjacent testing arrangement main body of assembly place sidewall offering rectangle is observed to test out entrance with test result; Transfer member is used for tested precise laser template being sent into and spreading out of the cavity of testing arrangement main body.

Utility model content:

The technical problem that the utility model solves: SMT template of the prior art is after laser cutting, to its device detected by transfer member by horizontal for laser template input test apparatus main body, each position of the inconvenient observer of observation window being opened in testing arrangement main body side clearly detection laser template.

For solving the problems of the technologies described above, the utility model provides following technical scheme:

The SMT template cutting of fully automatic integral and an equipment for detection, comprise cutting mechanism, clamping mechanism, transfer mechanism, checkout gear;

Described cutting mechanism comprises and arranges frame plate, the crossbeam across pair of frame plate, the laser frame be arranged on crossbeam, the laser head be arranged on laser frame for about a pair; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit;

Described clamping mechanism 40 is positioned at the below of laser head; Clamping mechanism comprises longitudinal moving mechanism, the fixture be arranged on longitudinal moving mechanism;

Described longitudinal moving mechanism comprises fixture installing plate 51, longitudinal adjustable plate 52, longitudinal screw 53, longitudinal inner thread part 54; Described fixture is fixedly mounted on fixture installing plate, longitudinal chute is offered in the bottom of fixture installing plate, described longitudinal adjustable plate is provided with the longitudinal sliding block 520 coordinated with longitudinal chute, described longitudinal screw is articulated on longitudinal adjustable plate, described longitudinal inner thread part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate;

Described fixture comprises stake body 10, locking body 20, fixed base frame 30;

Described stake body comprises base 11, support plate 12, pillar 13; Described pillar is vertically arranged on base, and described support plate is horizontally set on pillar;

Described locking body comprises the first lifting chassis 21, first stud 221, first latch segment 231; The first guiding slot port 201 is offered on described first lifting chassis, and described first guiding slot port and pillar are slidably matched; Described first stud is vertically arranged on the first lifting chassis, described support plate is offered the first through hole, and the first stud is through the first through hole; Described first latch segment is arranged on the top of the first stud;

Described fixed base frame comprises the second lifting chassis 31, second stud 32, fixed disk 33; The second guiding slot port 301 is offered on described second lifting chassis, and described second guiding slot port and pillar are slidably matched; Described second stud is vertically arranged on the second lifting chassis, and the second lifting chassis is positioned at the below on the first lifting chassis; The second through hole is offered on described first lifting chassis, and described support plate offers third through-hole, and described second stud is upward through the second through hole and third through-hole; Described fixed disk level is arranged on the top of the second stud, and described fixed disk offers fourth hole, and described first stud is through fourth hole, and described first latch segment is positioned at the top of fixed disk;

Described stake body also comprises gear wheel 14, second middle gear 152, first pinion 161, power transmission shaft 17, worm gear 181 and worm screw 182; The centre on described first lifting chassis offers fifth hole, the centre on described second lifting chassis offers the 6th through hole, and described power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated on base, the top of power transmission shaft is articulated on support plate, and power transmission shaft is through fifth hole and the 6th through hole; Described gear wheel is arranged on power transmission shaft, and gear wheel is between support plate and the first lifting chassis; Described second middle gear is articulated in the third through-hole of support plate, second middle gear is between support plate and the first lifting chassis, the centre of the second middle gear offers screwed hole, and the second stud is screwed onto in the screwed hole of the second middle gear, and the second middle gear engages with gear wheel; Described first pinion is articulated in the first through hole of support plate, first pinion is between support plate and the first lifting chassis, the centre of the first pinion offers screwed hole, and the first stud is screwed onto in the screwed hole of the first pinion, and the first pinion engages with the second middle gear; Described worm gear is arranged on the bottom of power transmission shaft, and described worm screw is horizontally disposed with, and worm screw is articulated on base, worm gear and worm engaging;

Described transfer mechanism is positioned at the side of clamping mechanism rear end; Described transfer mechanism comprises horizontal linear drive unit, the column be arranged on horizontal linear drive unit, the straight line lift cylinder be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member, the rotary cylinder being arranged on Rod end, the 5th sucker be arranged on rotary cylinder;

Described checkout gear is positioned at the rear of cutting mechanism; Described checkout gear comprises detection housing, vertical equity input mechanism; Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window, is provided with light source in test chamber;

In above-mentioned detection device, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate, the multipair straight line supply unit be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape, for driving the pair of rolls of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array;

In above-mentioned detection device, be provided with pair of raising mechanism in described detection housing, the first gap is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting mechanism and the second hoisting mechanism, and the first hoisting mechanism is positioned at the left side of test chamber, and the second hoisting mechanism is positioned at the right side of test chamber;

In above-mentioned detection device, described first hoisting mechanism comprises the first support, the first tooth bar, the first master gear, the first pinion, the first outrigger shaft, the first synchronous pulley, the first lifting bar, the first sucker; Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first master gear engages with the first tooth bar, and the first master gear is articulated on the first support; Described first pinion engages with the first master gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft;

In above-mentioned detection device, described second hoisting mechanism comprises the second support, the second tooth bar, the second master gear, the second outrigger shaft, the second synchronous pulley, the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second master gear engages with the second tooth bar, and on the secondary support bracket, the second master gear connects with the second motor in the second master gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second master gear, and described second synchronous pulley is arranged on the second outrigger shaft;

In above-mentioned detection device, described first synchronous pulley is connected by Timing Belt with the second synchronous pulley;

In above-mentioned detection device, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap is offered in the bottom of the second support, vertical 4th gap is offered in the bottom of described first tooth bar, and vertical 5th gap is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.

By technique scheme, the operation principle of the SMT template cutting of fully automatic integral described in the utility model and the equipment of detection is as follows:

First, staff by Workpiece fixing to be cut on the fixture of clamping mechanism, particularly: servomotor or manual drive worm screw rotate, worm drive worm gear rotates, worm gear drives power transmission shaft to rotate, and power transmission shaft drives gear wheel to rotate, and gear wheel drives the second middle gear to rotate, the rotary actuation of the second middle gear and the second stud of its screw hole rise, and the rising of the second stud drives the rising of fixed disk; While gear wheel drives the second middle gear to rotate, the second middle gear drives the first pinion to rotate, and rises under the rotary actuation of the first pinion and the first stud of its screw hole, and the decline of the first stud drives the decline of latch segment; So, the workpiece be placed on fixed disk be fixed dish and latch segment clamp up and down.

The second, laser head realizes Y-direction displacement by the displacement on the Y-direction slideway of crossbeam on pair of frame plate, and laser head realizes X to displacement by the X of laser frame on crossbeam to the displacement on slideway; Under the cooperation of X to displacement and Y-direction displacement, laser head carries out laser cutting to the workpiece on fixed disk.

3rd, after having cut, the longitudinal moving mechanism action in clamping mechanism, the cooperation of longitudinal screw and longitudinal inner thread part drives fixture installing plate to vertically move, fixture installing plate drives fixture to vertically move, and so, the template that fixture has cut rearward moves.

4th, the horizontal linear drive unit in transfer mechanism drives column horizontal linear to move to the side of template, and now, the 5th sucker is positioned at directly over template; Afterwards, straight line lift cylinder drives rod member to decline, and rod member drives the 5th sucker to decline, the 5th sucker suction template; Afterwards, horizontal linear drive unit drives column horizontal linear to move to the input end of vertical equity input mechanism in checkout gear, has certain drop between the horizontal feed base plate in described vertical equity input mechanism and the fixed disk of fixture; Afterwards, rotary cylinder 90-degree rotation, template 90-degree rotation, template is vertical state; Afterwards, straight line lift cylinder drives template to drop on horizontal feed base plate, and template to be erected on horizontal feed base plate and in gap between a pair straight line supply unit.

5th, first motor drives transport tape to run by roller, and the transport tape constant speed of a pair straight line supply unit is run in the same way, because the gap width between a pair straight line supply unit equals the thickness of template, so the straight line supply unit of multipair tandem array can hold template and carry backward.

6th, the template that vertical equity input mechanism runs is come through the 3rd gap and the 5th gap successively and is detected immediately below housing, that is, template is between the first hoisting mechanism and the second hoisting mechanism, afterwards, the second motor action, the second master gear rotates, and the second master gear drives the second tooth bar to decline, and the second rack drives second is elevated bar and declines along the second guide frame, and the second lifting bar drives the second sucker to decline, while described second master gear drives the second tooth bar to decline, the second outrigger shaft is driven to rotate, second outrigger shaft drives the second synchronous pulley to rotate, second synchronous pulley drives the first synchronous pulley to rotate, first synchronous pulley drives the first pinion to rotate by the first outrigger shaft, first pinion drives the first master gear to rotate, first master gear drives the first tooth bar to decline, first rack drives first is elevated bar and declines along the first guide frame, first lifting bar drives the first sucker to decline, so, first sucker and the second sucker synchronously decline, first sucker and the second sucker are positioned at the left and right sides of template, afterwards, the first sucker and the second sucker adsorb template simultaneously, afterwards, the second motor rotates backward, and orders about the first sucker and the second sucker rises with template, and the template of rising is through the first gap afterwards in test chamber, and under the irradiation of light source, testing staff can each position of clearly detection template by watch window.

By technique scheme, described inspection body is engaged on the rear of laser template cutting machine, under the cooperation of transfer mechanism, delivers to checkout gear after template is straightened.The laser template of upright state moves to and detects immediately below housing by described vertical equity input mechanism, being risen to by pair of raising mechanism detects in housing, before testing staff stand on watch window, without the need to bending over, each position of detection laser template easily, not only reduce the labour intensity of staff, and, be also conducive to the raising of checkability.

Generally speaking, the cutting of the SMT template of fully automatic integral described in the utility model and the equipment that detects cut to inspection from template, and equal automation completes, and improves production efficiency, reduces fraction defective, has saved production cost.

Illustrate the one of cutting mechanism as the utility model, described pair of frame plate comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway, and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered cross section is the first trapezoidal Y-direction chute, and described second Y-direction slideway being offered cross section is the second trapezoidal Y-direction chute; It is the first trapezoidal slide block that the left part of described crossbeam is provided with cross section, and it is the second trapezoidal slide block that the right part of crossbeam is provided with cross section; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute; The left part of described crossbeam is provided with the first Y-direction drive unit, and described first Y-direction drive unit comprises the first side plate being arranged on crossbeam left part, the first driven wheel be articulated on the first side plate, is arranged on the first side plate and the first drive motors connected with the first driven wheel; The sidewall of described left frame plate offers the first groove, and the roof of the first groove is provided with the first tooth bar, and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar; The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motors connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar.

As described above, first drive motors drives the first driven wheel to rotate, because the first driven wheel engages with the first tooth bar, and the first tooth bar is arranged in the first groove of left frame plate, therefore, the left part of the first driving gear drives crossbeam rotated is moved along the first Y-direction slideway on left frame plate, and particularly, the first slide block on crossbeam moves in the first Y-direction chute of the first Y-direction slideway; In like manner, driven by the second drive motors and the right part of the second driving gear drives crossbeam of rotation is moved along the second Y-direction slideway on right frame plate, particularly, the second slide block on crossbeam moves in the second Y-direction chute of the second Y-direction slideway.So, while the first drive motors and the second drive motors, action can synchronously drive crossbeam to move as Y-direction on left frame plate and right frame plate.

As the utility model, the one of cutting mechanism is illustrated, described X offer on slideway cross section be trapezoidal X to chute, it is the 3rd trapezoidal slide block that described laser frame is provided with cross section; Described 3rd slide block coordinates to chute with X; Described laser frame is provided with X to drive unit, and described X comprises the 3rd side plate be arranged on laser frame, the 3rd driven wheel be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motors connected with the 3rd driven wheel; The sidewall of described crossbeam is offered the 3rd groove, the roof of the 3rd groove is provided with the 3rd tooth bar, and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.

As described above, 3rd drive motors drives the 3rd driven wheel to rotate, because the 3rd driven wheel engages with the 3rd tooth bar, and the 3rd tooth bar is arranged in the 3rd groove of crossbeam, therefore, the 3rd driving gear drives laser frame rotated moves along the X on crossbeam to slideway, and particularly, the 3rd slide block on laser frame moves to the X of slideway at X in chute.

As the one explanation of the utility model to clamping mechanism, described second lifting chassis is vertically provided with the 4th stud, the 6th stud, the 8th stud, and described second stud, the 4th stud, the 6th stud, the 8th stud are uniformly distributed along the second lifting the circumferential of chassis; Described 4th stud, the 6th stud, the 8th stud are upward through the first lifting chassis and support plate; Described fixed disk is arranged on the top of the 4th stud, the 6th stud, the 8th stud; Described support plate is articulated with the 4th middle gear, the 6th middle gear, the 8th middle gear, 4th middle gear, the 6th middle gear, the 8th middle gear are between support plate and the first lifting chassis, the centre of the 4th middle gear, the 6th middle gear, the 8th middle gear all offers screwed hole, 4th stud is screwed onto in the screwed hole of the 4th middle gear, 4th middle gear engages with gear wheel, 6th stud is screwed onto in the screwed hole of the 6th middle gear, and the 6th middle gear engages with gear wheel; 8th stud is screwed onto in the screwed hole of the 8th middle gear, and the 8th middle gear engages with gear wheel.As described above, the rotation of gear wheel drives the second middle gear, the 4th middle gear, the 6th middle gear simultaneously, the 8th middle gear rotates, the rotation of the second middle gear, the 4th middle gear, the 6th middle gear, the 8th middle gear drives the second stud, the 4th stud, the 6th stud, the 8th stud synchronously to rise respectively, and the second stud of synchronous rising, the 4th stud, the 6th stud, the 8th stud drive fixed disk steadily to rise.

Based on above-mentioned explanation, as the utility model further illustrating clamping mechanism, described first lifting chassis is vertically provided with the 3rd stud, and described 3rd stud is upward through support plate, and it is symmetrical that the 3rd stud and the first stud are elevated the center line on chassis about first; Described support plate is articulated with third pinion, and third pinion is between support plate and the first lifting chassis, and the centre of third pinion offers screwed hole, and the 3rd stud is screwed onto in the screwed hole of third pinion, and third pinion engages with the 6th middle gear; The top of described 3rd stud is provided with the 3rd latch segment.By above-mentioned improvement, while gear wheel drives the second middle gear, the 4th middle gear, the 6th middle gear, the 8th middle gear to rotate simultaneously, the second middle gear wherein and the 6th middle gear drive the first pinion and third pinion to rotate respectively, the rotation of the first pinion and third pinion drives the first stud and the 3rd stud synchronously to decline respectively, and the first stud and the 3rd stud of synchronous decline drive the first latch segment and the 3rd latch segment synchronously to decline respectively.

As the utility model, the one of clamping mechanism is illustrated, the second articulated section 1522 that described second middle gear 152 comprises the second gear part 1521, coaxially arranges with the second gear part; The centre of described second gear part and the second articulated section is provided with the screwed hole 1523 of through second gear part and the second articulated section; Described second articulated section is articulated in the third through-hole of support plate 12.

As the utility model, the one of clamping mechanism is illustrated, the first articulated section that described first pinion 161 comprises the first gear part, coaxially arranges with the first gear part; The centre of described first gear part and the first articulated section is provided with the screwed hole of through first gear part and the first articulated section; Described first articulated section is articulated in the first through hole of support plate 12.

Illustrate the one of transfer mechanism as the utility model, described horizontal linear drive unit comprises horizontally disposed rectangular base, threaded rod, four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column is engaged in straight, screwed hole is offered in the bottom of column, described screwed hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.As described above, four-wheel drive motor driven threaded rod rotates, and threaded rod drives column movable in the straight of rectangular base, and column moves forward, and be positioned at the side of the fixture moved afterwards, column moves backward, is positioned at the side of horizontal feed base plate.

Illustrate the one of checkout gear as the utility model, described first support comprises the first horizontal top, connects the first vertical plate of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill, is provided with the first gib block between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article is provided with the 3rd guide frame coordinated with the first guide frame; Described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.

Illustrate the one of checkout gear as the utility model, the rear wall of described detection housing is offered the 6th gap, be provided with transverse horizontal output mechanism in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate, the first telescopic cylinder, the first lift cylinder, head rod, the 3rd sucker; Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.

As described above, if the template in test chamber is qualified, the first telescopic cylinder action, the first telescopic cylinder drives the 3rd sucker forward horizontal to move by the first lift cylinder and head rod, and the template detected in test chamber drawn by the 3rd sucker; Afterwards, under the driving of the first telescopic cylinder, 3rd sucker moves to the rear end of horizonal base plate backward with template level, namely, template is output detection housing, and afterwards, the first lift cylinder stretches, make the 3rd sucker cross above-mentioned template, move forward in test chamber in order to the 3rd sucker and adsorb the qualified template of next block; If the template in test chamber is defective, pair of raising mechanism is ordered about in the gap between multipair straight line supply unit that underproof template drops to vertical equity input mechanism, continued to be fed forward underproof template by vertical equity input mechanism, underproof template flows out this checkout gear from the output of vertical equity input mechanism after the second gap and the 4th gap.

As the one explanation of the utility model to checkout gear, the right side wall of described horizonal base plate is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting rod, one end of second connecting rod connects the piston rod of the second lift cylinder, the other end of the second connecting rod is provided with the 4th sucker, and the second telescopic cylinder drives the 4th sucker to move forward and backward, and the second lift cylinder drives the 4th sucker lifting.Described 4th sucker and the 3rd sucker adsorb qualified module jointly.

Illustrate the one of checkout gear as the utility model, in checkout gear, the left side of described horizonal base plate is provided with the first backplate, and the right side of horizonal base plate is provided with the second backplate; The rear end of described horizonal base plate is provided with limited block.Qualified template is accumulated in the rear end of horizonal base plate by above-mentioned 3rd sucker and the 4th sucker under the guiding of the first backplate and the second backplate.

Accompanying drawing illustrates:

Below in conjunction with accompanying drawing, the utility model is described further:

Fig. 1 is the structural representation of the SMT template cutting of a kind of fully automatic integral of the utility model and the equipment of detection;

Fig. 2 is the structural representation of cutting mechanism 10 in Fig. 1;

Fig. 3 is the structural representation from left sides cutting mechanism 10 gained in Fig. 2;

Fig. 4 is the structural representation of transfer mechanism 20 in Fig. 1;

Fig. 5 is the structural representation of checkout gear a in Fig. 1;

Fig. 6 is the structural representation from another view checkout gear a gained in Fig. 5;

Fig. 7 is the structural representation detecting housing a40 in Fig. 5;

Fig. 8 is the structural representation detecting housing a40 gained in Fig. 7 from another view;

Fig. 9 is the combining structure schematic diagram of the first hoisting mechanism a21 in Fig. 5, the second hoisting mechanism a22 and vertical equity input mechanism a10;

Figure 10 is the structural representation from the combining structure gained of another view first hoisting mechanism a21, the second hoisting mechanism a22 and vertical equity input mechanism a10 in Fig. 9;

Figure 11 is the structural representation of transverse horizontal output mechanism a30 in Fig. 5;

Figure 12 is the structural representation of clamping mechanism b in Fig. 1;

Figure 13 is the structural representation of fixture b1 in Figure 12;

Figure 14 is the planar structure schematic diagram from left sides fixture b1 gained in Figure 13;

Figure 15 be in Figure 13 fixture b1 at B-B place by the perspective view of gained after cuing open;

Figure 16 is that in Figure 15, the second middle gear b152 is articulated in the structural representation on support plate b12.

Symbol description in figure:

10, cutting mechanism; 12, frame plate; 121, the first Y-direction slideway; 122, the first Y-direction chute; 123, the first groove; 124, the first tooth bar; 13, crossbeam; 131, the first slide block; 132, X is to chute; 133, the 3rd groove; 134, the 3rd tooth bar; 14, laser frame; 141, the 3rd slide block; 15, laser head; 16, the first Y-direction drive unit; 161, the first side plate; 162, the first driven wheel; 163, the first drive motors; 17, X is to drive unit; 171, the 3rd side plate; 172, the 3rd driven wheel; 173, the 3rd drive motors;

20, transfer mechanism; 21, column; 22, straight line lift cylinder; 23, rotary cylinder; 24, rod member; 25, the 5th sucker; 26, rectangular base; 27, threaded rod;

40, mechanism is carried out; 41, bracing frame; 42, cylinder is carried out; 43, block is carried out;

A, checkout gear; A10, vertical equity input mechanism; A11, straight line supply unit; A111, transport tape; A112, roller; A12, horizontal feed base plate; A21, the first hoisting mechanism; A211, the first support; A212, the first tooth bar; A213, the first master gear; A214, the first pinion; A215, the first outrigger shaft; A216, the first synchronous pulley; A217, the first lifting bar; A218, the first sucker; A22, the second hoisting mechanism; A225, the second outrigger shaft; A226, the second synchronous pulley; A229, rotating handles; A24, Timing Belt; A203, the first horizontal top; A205, the first vertical plate; A206, the first gathering sill; A207, the first gib block; A2102, the second gap; A2104, the 4th gap; A2203, the 3rd gap; A2205, the 5th gap; A30, transverse horizontal output mechanism; A31, horizonal base plate; A32, the first telescopic cylinder; A33, head rod; A34, the 3rd sucker; A35, the first lift cylinder; A37, the 4th sucker; A391, the first backplate; A392, the second backplate; A393, limited block; A40, detection housing; A41, observation window; A42, the first gap; A43, feet; A44, the 6th gap.

B, clamping mechanism;

B1, fixture;

B10, stake body; B11, base; B12, support plate; B13, pillar; B14, gear wheel; B152, the second middle gear; B1521, the second gear part; B1522, the second articulated section; B1523, screwed hole; B154, the 4th middle gear; B156, the 6th middle gear; B158, the 8th middle gear; B161, the first pinion; B163, third pinion; B17, power transmission shaft; B181, worm gear; B182, worm screw; B20, locking body; B21, the first lifting chassis; B220, threaded rod; B221, the first stud; B223, the 3rd stud; B231, the first latch segment; B233, the 3rd latch segment; B24, upper locking nut; B25, upper locking nut; B201, the first guiding slot port; B30, fixed base frame; B31, the second lifting chassis; B32, the second stud; B33, fixed disk; B34, the 4th stud; B36, the 6th stud; B38, the 8th stud; B301, the second guiding slot port;

B5, longitudinal moving mechanism; B51, fixture installing plate; B52, longitudinal adjustable plate; B520, longitudinal sliding block; B53, longitudinal screw; B54, longitudinal inner thread part.

Detailed description of the invention:

As Fig. 1, a kind of SMT template cutting of fully automatic integral and the equipment of detection, comprise cutting mechanism 10, clamping mechanism b, transfer mechanism 20, checkout gear a.

Composition graphs 2, Fig. 3, described cutting mechanism 10 comprises and arranges frame plate 12, the crossbeam 13 across pair of frame plate, the laser frame 14 be arranged on crossbeam, the laser head 15 be arranged on laser frame for about a pair; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit.

In cutting mechanism 10, described pair of frame plate 12 comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway 121, and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered cross section is the first trapezoidal Y-direction chute 122, and described second Y-direction slideway being offered cross section is the second trapezoidal Y-direction chute; It is the first trapezoidal slide block 131 that the left part of described crossbeam 13 is provided with cross section, and it is the second trapezoidal slide block that the right part of crossbeam is provided with cross section; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute.The left part of described crossbeam is provided with the first Y-direction drive unit 16, and described first Y-direction drive unit comprises the first side plate 161 being arranged on crossbeam left part, the first driven wheel 162 be articulated on the first side plate, is arranged on the first side plate and the first drive motors 163 connected with the first driven wheel; The roof sidewall of described left frame plate being offered the first groove 123, first groove is provided with the first tooth bar 124, and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar.The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motors connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar.

In cutting mechanism 10, described X offer on slideway cross section be trapezoidal X to chute 132, it is the 3rd trapezoidal slide block 141 that described laser frame 14 is provided with cross section; Described 3rd slide block coordinates to chute with X.Described laser frame is provided with X to drive unit 17, and described X comprises the 3rd side plate 171 be arranged on laser frame, the 3rd driven wheel 172 be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motors 173 connected with the 3rd driven wheel; The roof sidewall of described crossbeam 13 being offered the 3rd groove the 133, three groove is provided with the 3rd tooth bar 134, and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.

Composition graphs 1, Fig. 2, described clamping mechanism b is positioned at the below of laser head; As Figure 12, clamping mechanism comprises longitudinal moving mechanism b5, the fixture b1 be arranged on longitudinal moving mechanism.

In clamping mechanism, described longitudinal moving mechanism comprises fixture installing plate b51, longitudinal adjustable plate b52, longitudinal screw b53, longitudinal inner thread part b54; Described fixture is fixedly mounted on fixture installing plate, longitudinal chute is offered in the bottom of fixture installing plate, described longitudinal adjustable plate is provided with the longitudinal sliding block b520 coordinated with longitudinal chute, described longitudinal screw is articulated on longitudinal adjustable plate, described longitudinal inner thread part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate.

In clamping mechanism, in conjunction with Figure 13 to Figure 16, described fixture comprises stake body b10, locking body b20, fixed base frame b30; Described stake body comprises base b11, support plate b12, pillar b13; Described pillar is vertically arranged on base, and described support plate is horizontally set on pillar; Described locking body comprises the first lifting chassis b21, the first stud b221, the first latch segment b231; The first guiding slot port b201 is offered on described first lifting chassis, and described first guiding slot port and pillar are slidably matched; Described first stud is vertically arranged on the first lifting chassis, described support plate is offered the first through hole, and the first stud is through the first through hole; Described first latch segment is arranged on the top of the first stud; Described fixed base frame comprises the second lifting chassis b31, the second stud b32, fixed disk b33; The second guiding slot port b301 is offered on described second lifting chassis, and described second guiding slot port and pillar are slidably matched; Described second stud is vertically arranged on the second lifting chassis, and the second lifting chassis is positioned at the below on the first lifting chassis; The second through hole is offered on described first lifting chassis, and described support plate offers third through-hole, and described second stud is upward through the second through hole and third through-hole; Described fixed disk level is arranged on the top of the second stud, and described fixed disk offers fourth hole, and described first stud is through fourth hole, and described first latch segment is positioned at the top of fixed disk.

In clamping mechanism, in conjunction with Figure 13 to Figure 16, described stake body also comprises gear wheel b14, the second middle gear b152, the first pinion b161, power transmission shaft b17, worm gear b181 and worm screw b182; The centre on described first lifting chassis offers fifth hole, the centre on described second lifting chassis offers the 6th through hole, and described power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated on base, the top of power transmission shaft is articulated on support plate, and power transmission shaft is through fifth hole and the 6th through hole; Described gear wheel is arranged on power transmission shaft, and gear wheel is between support plate and the first lifting chassis; Described second middle gear is articulated in the third through-hole of support plate, second middle gear is between support plate and the first lifting chassis, the centre of the second middle gear offers screwed hole, and the second stud is screwed onto in the screwed hole of the second middle gear, and the second middle gear engages with gear wheel; Described first pinion is articulated in the first through hole of support plate, first pinion is between support plate and the first lifting chassis, the centre of the first pinion offers screwed hole, and the first stud is screwed onto in the screwed hole of the first pinion, and the first pinion engages with the second middle gear; Described worm gear is arranged on the bottom of power transmission shaft, and described worm screw is horizontally disposed with, and worm screw is articulated on base, worm gear and worm engaging;

In clamping mechanism, in conjunction with Figure 13 to Figure 16, described second lifting chassis b31 is vertically provided with the 4th stud b34, the 6th stud b36, the 8th stud b38, and described second stud b32, the 4th stud, the 6th stud, the 8th stud are uniformly distributed along the second lifting the circumferential of chassis; Described 4th stud, the 6th stud, the 8th stud are upward through the first lifting chassis b21 and support plate b12; Described fixed disk b33 is arranged on the top of the 4th stud, the 6th stud, the 8th stud; Described support plate is articulated with the 4th middle gear b154, the 6th middle gear b156, the 8th middle gear b158,4th middle gear, the 6th middle gear, the 8th middle gear are between support plate and the first lifting chassis, the centre of the 4th middle gear, the 6th middle gear, the 8th middle gear all offers screwed hole, 4th stud is screwed onto in the screwed hole of the 4th middle gear, 4th middle gear engages with gear wheel b14,6th stud is screwed onto in the screwed hole of the 6th middle gear, and the 6th middle gear engages with gear wheel; 8th stud is screwed onto in the screwed hole of the 8th middle gear, and the 8th middle gear engages with gear wheel; Described first lifting chassis b21 is vertically provided with the 3rd stud b223, and described 3rd stud is upward through support plate b12, and it is symmetrical that the 3rd stud and the first stud b221 are elevated the center line on chassis about first; Described support plate is articulated with third pinion b163, third pinion is between support plate and the first lifting chassis, the centre of third pinion offers screwed hole, and the 3rd stud is screwed onto in the screwed hole of third pinion, and third pinion engages with the 6th middle gear b156; The top of described 3rd stud is provided with the 3rd latch segment b233.

In clamping mechanism, in conjunction with Figure 13 to Figure 16, the second articulated section b1522 that described second middle gear b152 comprises the second gear part b1521, coaxially arranges with the second gear part; The centre of described second gear part and the second articulated section is provided with the screwed hole b1523 of through second gear part and the second articulated section; Described second articulated section is articulated in the third through-hole of support plate b12.

In clamping mechanism, in conjunction with Figure 13 to Figure 16, the first articulated section that described first pinion b161 comprises the first gear part, coaxially arranges with the first gear part; The centre of described first gear part and the first articulated section is provided with the screwed hole of through first gear part and the first articulated section; Described first articulated section is articulated in first through hole of support plate b12.

As Fig. 1, described transfer mechanism 20 is positioned at the side of clamping mechanism rear end.As Fig. 4, described transfer mechanism comprises horizontal linear drive unit, the column 21 be arranged on horizontal linear drive unit, the straight line lift cylinder 22 be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member 24, the rotary cylinder 23 being arranged on Rod end, the 5th sucker 25 be arranged on rotary cylinder.

In above-mentioned transfer mechanism 20, described horizontal linear drive unit comprises horizontally disposed rectangular base 26, threaded rod 27, four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column 21 is engaged in straight, screwed hole is offered in the bottom of column, described screwed hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.

As Fig. 1, described checkout gear a is positioned at the rear of cutting mechanism; As Fig. 5, Fig. 6, described checkout gear comprises detection housing a40, vertical equity input mechanism a10; Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window a41, is provided with light source in test chamber.

In above-mentioned detection device a, composition graphs 9, Figure 10, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate a12, the multipair straight line supply unit a11 be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape a111, for driving the pair of rolls a112 of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array.

In above-mentioned detection device a, composition graphs 5 to Figure 10, is provided with pair of raising mechanism in described detection housing, and the first gap a42 is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting mechanism a21 and the second hoisting mechanism a22, and the first hoisting mechanism is positioned at the left side of test chamber, and the second hoisting mechanism is positioned at the right side of test chamber.

In above-mentioned detection device a, composition graphs 9, Figure 10, described first hoisting mechanism comprises the first support a211, the first tooth bar a212, the first master gear a213, the first pinion a214, the first outrigger shaft a215, the first synchronous pulley a216, the first lifting bar a217, the first sucker a218; Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first master gear engages with the first tooth bar, and the first master gear is articulated on the first support; Described first pinion engages with the first master gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft.

In above-mentioned detection device a, composition graphs 9, Figure 10, described second hoisting mechanism comprises the second support, the second tooth bar, the second master gear, the second outrigger shaft a225, the second synchronous pulley a226, the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second master gear engages with the second tooth bar, and on the secondary support bracket, the second master gear connects with the second motor in the second master gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second master gear, and described second synchronous pulley is arranged on the second outrigger shaft.

In above-mentioned detection device a, composition graphs 9, Figure 10, described first synchronous pulley is connected by Timing Belt a24 with the second synchronous pulley.

In above-mentioned detection device a, composition graphs 9, Figure 10, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap a2102 is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap a2203 is offered in the bottom of the second support, and vertical 4th gap a2104 is offered in the bottom of described first tooth bar, and vertical 5th gap a2205 is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.

In above-mentioned detection device a, composition graphs 9, Figure 10, described first support a211 comprises the first horizontal top a203, connects the first vertical plate a205 of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill a206, is provided with the first gib block a207 between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article a217 is provided with the 3rd guide frame coordinated with the first guide frame.With the first supporting structure similarly, described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.

In above-mentioned detection device a, composition graphs 5 to Fig. 8, Figure 11, the rear wall of described detection housing a40 offers the 6th gap a44, and be provided with transverse horizontal output mechanism a30 in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate a31, the first telescopic cylinder a32, the first lift cylinder a35, head rod a33, the 3rd sucker a34; Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.The right side wall of described horizonal base plate a31 is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting rod, one end of second connecting rod connects the piston rod of the second lift cylinder, the other end of the second connecting rod is provided with the 4th sucker a37, second telescopic cylinder drives the 4th sucker to move forward and backward, and the second lift cylinder drives the 4th sucker lifting.The left side of described horizonal base plate a31 is provided with the first backplate a391, and the right side of horizonal base plate is provided with the second backplate a392; The rear end of described horizonal base plate is provided with limited block a393.

In practical operation, the workflow of the SMT template cutting of fully automatic integral described in the utility model and the equipment of detection is as follows:

First, staff by Workpiece fixing to be cut on the fixture b1 of clamping mechanism b, particularly: servomotor or manual drive worm screw b182 rotate, worm drive worm gear b181 rotates, worm gear drives power transmission shaft b17 to rotate, power transmission shaft drives gear wheel b14 to rotate, gear wheel drives the second middle gear b152, 4th middle gear b154, 6th middle gear b156, 8th middle gear b158 rotates simultaneously, second middle gear, 4th middle gear, 6th middle gear, the rotary actuation of the 8th middle gear and the second stud b32 of its screw hole, 4th stud b34, 6th stud b36, 8th stud b38 rises, second stud, 4th stud, 6th stud, the rising of the 8th stud drives fixed disk b33 to rise, while gear wheel b14 drives the second middle gear b152 and the 6th gear b156 to rotate, second middle gear drives the first pinion b161 to rotate, 6th middle gear drives third pinion b163 to rotate, rise under the rotary actuation of the first pinion and the first stud b221 of its screw hole, rise under 3rd stud b223 of the rotary actuation of third pinion and its screw hole, the decline of the first stud drives the first latch segment b231 to decline, and the decline of the 3rd stud drives the 3rd latch segment b233 to decline, so, the workpiece be placed on fixed disk be fixed dish and latch segment clamp up and down.

The second, laser head 15 realizes Y-direction displacement by the displacement on the Y-direction slideway of crossbeam 13 on pair of frame plate 12, and laser head realizes X to displacement by the X of laser frame 14 on crossbeam 13 to the displacement on slideway; Under the cooperation of X to displacement and Y-direction displacement, laser head carries out laser cutting to the workpiece on fixed disk b33.

3rd, after having cut, the longitudinal moving mechanism b5 action in clamping mechanism b, the cooperation of longitudinal screw b53 and longitudinal inner thread part b54 drives fixture installing plate b51 to vertically move, fixture installing plate drives fixture b1 to vertically move, and so, the template that fixture has cut rearward moves.

4th, the horizontal linear drive unit in transfer mechanism 20 drives column 21 horizontal linear to move to the side of template, and now, the 5th sucker 25 is positioned at directly over template; Afterwards, straight line lift cylinder 22 drives rod member 24 to decline, and rod member drives the 5th sucker 25 to decline, the 5th sucker suction template; Afterwards, horizontal linear drive unit drives column 21 horizontal linear to move to the input end of vertical equity input mechanism a10 in checkout gear a, has certain drop between the horizontal feed base plate a12 in described vertical equity input mechanism and the fixed disk b33 in fixture b1; Afterwards, rotary cylinder 23 90-degree rotation, template 90-degree rotation, template is vertical state; Afterwards, straight line lift cylinder 22 drives template to drop on horizontal feed base plate, and template to be erected on horizontal feed base plate a12 and in gap between a pair straight line supply unit a11.

5th, first motor drives transport tape a111 to run by roller a112, the transport tape constant speed of a pair straight line supply unit is run in the same way, because the gap width between a pair straight line supply unit equals the thickness of template, so the straight line supply unit a11 of multipair tandem array can hold template and be fed forward.

6th, the template that vertical equity input mechanism a10 runs is come through the 3rd gap a2203 and the 5th gap a2205 successively and is detected immediately below housing a40, that is, template is between the first hoisting mechanism a21 and the second hoisting mechanism a22, afterwards, the second motor action, the second master gear rotates, and the second master gear drives the second tooth bar to decline, and the second rack drives second is elevated bar and declines along the second guide frame, and the second lifting bar drives the second sucker to decline, while described second master gear drives the second tooth bar to decline, the second outrigger shaft a225 is driven to rotate, second outrigger shaft drives the second synchronous pulley a226 to rotate, second synchronous pulley drives the first synchronous pulley a216 to rotate, first synchronous pulley drives the first pinion a214 to rotate by the first outrigger shaft a215, first pinion drives the first master gear a213 to rotate, first master gear drives the first tooth bar a212 to decline, first rack drives first is elevated bar a217 and declines along the first guide frame, first lifting bar drives the first sucker a218 to decline, so, first sucker and the second sucker synchronously decline, first sucker and the second sucker are positioned at the left and right sides of template, afterwards, the first sucker and the second sucker adsorb template simultaneously, afterwards, second motor rotates backward, and orders about the first sucker and the second sucker rises with template, the template of rising through the first gap a42 afterwards in test chamber, under the irradiation of light source, testing staff can each position of clearly detection template by watch window a41.

7th, if the template in test chamber is qualified, first telescopic cylinder a32 action, the first telescopic cylinder drives the 3rd sucker a34 forward horizontal to move by the first lift cylinder a35 and head rod a33, and the template detected in test chamber drawn by the 3rd sucker; Afterwards, under the driving of the first telescopic cylinder, 3rd sucker moves to the rear end of horizonal base plate a31 backward with template level, namely, template is output and detects housing a40, and afterwards, the first lift cylinder a35 stretches, make the 3rd sucker a34 cross above-mentioned template, move forward in test chamber in order to the 3rd sucker and adsorb the qualified template of next block; If the template in test chamber is defective, pair of raising mechanism is ordered about in the gap between multipair straight line supply unit a11 that underproof template drops to vertical equity input mechanism a10, continued to be fed forward underproof template by vertical equity input mechanism a10, underproof template flows out this checkout gear from the output of vertical equity input mechanism after the second gap a2102 and the 4th gap a2104.

Above content is only better embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims

1. the SMT template cutting of fully automatic integral and an equipment for detection, comprise cutting mechanism (10), clamping mechanism (b), transfer mechanism (20), checkout gear (a);

Described cutting mechanism (10) comprises and arranges frame plate (12), the crossbeam (13) across pair of frame plate, the laser frame (14) be arranged on crossbeam, the laser head (15) be arranged on laser frame for about a pair; Described pair of frame plate is provided with Y-direction slideway, and described crossbeam is provided with X to slideway, and the both ends of described crossbeam are slidably fitted on the Y-direction slideway of pair of frame plate, and described laser frame is slidably fitted in the X of crossbeam on slideway; Described laser head is connected with laser generator by reflection unit; It is characterized in that:

Described clamping mechanism (b) is positioned at the below of laser head; Clamping mechanism comprises longitudinal moving mechanism (b5), the fixture (b1) be arranged on longitudinal moving mechanism;

Described longitudinal moving mechanism comprises fixture installing plate (b51), longitudinal adjustable plate (b52), longitudinal screw (b53), longitudinal inner thread part (b54); Described fixture is fixedly mounted on fixture installing plate, longitudinal chute is offered in the bottom of fixture installing plate, described longitudinal adjustable plate is provided with the longitudinal sliding block (b520) coordinated with longitudinal chute, described longitudinal screw is articulated on longitudinal adjustable plate, described longitudinal inner thread part is screwed onto on longitudinal screw, and longitudinal inner thread part is fixedly connected with fixture installing plate;

Described fixture comprises stake body (b10), locking body (b20), fixed base frame (b30);

Described stake body comprises base (b11), support plate (b12), pillar (b13); Described pillar is vertically arranged on base, and described support plate is horizontally set on pillar;

Described locking body comprises the first lifting chassis (b21), the first stud (b221), the first latch segment (b231); The first guiding slot port (b201) is offered on described first lifting chassis, and described first guiding slot port and pillar are slidably matched; Described first stud is vertically arranged on the first lifting chassis, described support plate is offered the first through hole, and the first stud is through the first through hole; Described first latch segment is arranged on the top of the first stud;

Described fixed base frame comprises the second lifting chassis (b31), the second stud (b32), fixed disk (b33); The second guiding slot port (b301) is offered on described second lifting chassis, and described second guiding slot port and pillar are slidably matched; Described second stud is vertically arranged on the second lifting chassis, and the second lifting chassis is positioned at the below on the first lifting chassis; The second through hole is offered on described first lifting chassis, and described support plate offers third through-hole, and described second stud is upward through the second through hole and third through-hole; Described fixed disk level is arranged on the top of the second stud, and described fixed disk offers fourth hole, and described first stud is through fourth hole, and described first latch segment is positioned at the top of fixed disk;

Described stake body also comprises gear wheel (b14), the second middle gear (b152), the first pinion (b161), power transmission shaft (b17), worm gear (b181) and worm screw (b182); The centre on described first lifting chassis offers fifth hole, the centre on described second lifting chassis offers the 6th through hole, and described power transmission shaft is vertically arranged, and the bottom of power transmission shaft is articulated on base, the top of power transmission shaft is articulated on support plate, and power transmission shaft is through fifth hole and the 6th through hole; Described gear wheel is arranged on power transmission shaft, and gear wheel is between support plate and the first lifting chassis; Described second middle gear is articulated in the third through-hole of support plate, second middle gear is between support plate and the first lifting chassis, the centre of the second middle gear offers screwed hole, and the second stud is screwed onto in the screwed hole of the second middle gear, and the second middle gear engages with gear wheel; Described first pinion is articulated in the first through hole of support plate, first pinion is between support plate and the first lifting chassis, the centre of the first pinion offers screwed hole, and the first stud is screwed onto in the screwed hole of the first pinion, and the first pinion engages with the second middle gear; Described worm gear is arranged on the bottom of power transmission shaft, and described worm screw is horizontally disposed with, and worm screw is articulated on base, worm gear and worm engaging;

Described transfer mechanism (20) is positioned at the side of clamping mechanism rear end; Described transfer mechanism comprises horizontal linear drive unit, the column (21) be arranged on horizontal linear drive unit, the straight line lift cylinder (22) be arranged on column, be arranged on straight line lift cylinder piston and horizontally disposed rod member (24), the rotary cylinder (23) being arranged on Rod end, the 5th sucker (25) be arranged on rotary cylinder;

Described checkout gear (a) is positioned at the rear of cutting mechanism; Described checkout gear comprises detection housing (a40), vertical equity input mechanism (a10); Described detection housing is square-shaped, detects in housing and establishes test chamber, the front side wall of detection housing offers observation window (a41), is provided with light source in test chamber;

In above-mentioned detection device, described vertical equity input mechanism is positioned at the below detecting housing, and described vertical equity input mechanism comprises horizontal feed base plate (a12), the multipair straight line supply unit (a11) be arranged on horizontal feed base plate; Each straight line supply unit comprises transport tape (a111), for driving the pair of rolls (a112) of transport tape, the first motor for driven roller rotation, described pair of rolls is vertically articulated on horizontal feed base plate; A pair straight line supply unit is disposed in parallel on horizontal feed base plate, and the gap width between a pair straight line supply unit equals the thickness of template; Multipair straight line supply unit is arranged on horizontal feed base plate in the mode of tandem array;

In above-mentioned detection device, be provided with pair of raising mechanism in described detection housing, the first gap (a42) is offered in the bottom detecting housing, and pair of raising mechanism extends downward the top of vertical equity input mechanism by the first gap; Pair of raising mechanism comprises the first hoisting mechanism (a21) and the second hoisting mechanism (a22), and the first hoisting mechanism is positioned at the left side of test chamber, and the second hoisting mechanism is positioned at the right side of test chamber;

In above-mentioned detection device, described first hoisting mechanism comprises the first support (a211), the first tooth bar (a212), the first master gear (a213), the first pinion (a214), the first outrigger shaft (a215), the first synchronous pulley (a216), the first lifting bar (a217), the first sucker (a218); Described first support is provided with the first guide frame, and described first lifting bar is slidably fitted in the first guide frame, and the first lifting bar is vertically arranged, and described first sucker is arranged on the first lifting bar; Described first tooth bar is fixed on the first lifting bar, and the first tooth bar is vertically arranged, and described first master gear engages with the first tooth bar, and the first master gear is articulated on the first support; Described first pinion engages with the first master gear, and the first pinion is articulated on the first support; Described first outrigger shaft connects with the gear shaft of the first pinion, and described first synchronous pulley is arranged on the first outrigger shaft;

In above-mentioned detection device, described second hoisting mechanism comprises the second support, the second tooth bar, the second master gear, the second outrigger shaft (a225), the second synchronous pulley (a226), the second lifting bar, the second sucker; Described second support is provided with the second guide frame, and described second lifting bar is slidably fitted in the second guide frame, and the second lifting bar is vertically arranged, and described second sucker is arranged on the second lifting bar; Described second tooth bar is fixed on the second lifting bar, and the second tooth bar is vertically arranged, and described second master gear engages with the second tooth bar, and on the secondary support bracket, the second master gear connects with the second motor in the second master gear pivot joint; Described second outrigger shaft connects with the gear shaft of the second master gear, and described second synchronous pulley is arranged on the second outrigger shaft;

In above-mentioned detection device, described first synchronous pulley is connected by Timing Belt (a24) with the second synchronous pulley;

In above-mentioned detection device, the bottom of described first support is arranged on horizontal feed base plate, vertical second gap (a2102) is offered in the bottom of the first support, the bottom of described second support is arranged on horizontal feed base plate, vertical 3rd gap (a2203) is offered in the bottom of the second support, vertical 4th gap (a2104) is offered in the bottom of described first tooth bar, and vertical 5th gap (a2205) is offered in the bottom of the second tooth bar; Directly over described second gap, the 3rd gap, the 4th gap, the gap of the 5th gap all between multipair straight line supply unit, described second gap, the 3rd gap, the 4th gap, gap between the 5th gap and multipair straight line supply unit form the operation passage of template.

2. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, is characterized in that:

In cutting mechanism (10), described pair of frame plate (12) comprises left frame plate and right frame plate, and described left frame plate is provided with the first Y-direction slideway (121), and right frame plate is provided with the second Y-direction slideway; Described first Y-direction slideway being offered cross section is the first trapezoidal Y-direction chute (122), and described second Y-direction slideway being offered cross section is the second trapezoidal Y-direction chute; It is trapezoidal the first slide block (131) that the left part of described crossbeam (13) is provided with cross section, and it is the second trapezoidal slide block that the right part of crossbeam is provided with cross section; Described first slide block coordinates with the first Y-direction chute, and the second slide block coordinates with the second Y-direction chute;

The left part of described crossbeam is provided with the first Y-direction drive unit (16), and described first Y-direction drive unit comprises the first side plate (161) being arranged on crossbeam left part, the first driven wheel (162) be articulated on the first side plate, is arranged on the first side plate and the first drive motors (163) connected with the first driven wheel; The sidewall of described left frame plate is offered the first groove (123), the roof of the first groove is provided with the first tooth bar (124), and described first driven wheel is positioned at the first groove, and the first driven wheel engages with the first tooth bar;

The right part of described crossbeam is provided with the second Y-direction drive unit, and described second Y-direction drive unit comprises the second side plate being arranged on crossbeam right part, the second driven wheel be articulated on the second side plate, is arranged on the second side plate and the second drive motors connected with the second driven wheel; The sidewall of described right frame plate offers the second groove, and the roof of the second groove is provided with the second tooth bar, and described second driven wheel is positioned at the second groove, and the second driven wheel engages with the second tooth bar;

In cutting mechanism (10), described X offer on slideway cross section be trapezoidal X to chute (132), it is the 3rd trapezoidal slide block (141) that described laser frame (14) is provided with cross section; Described 3rd slide block coordinates to chute with X;

Described laser frame is provided with X to drive unit (17), and described X comprises the 3rd side plate (171) be arranged on laser frame, the 3rd driven wheel (172) be articulated on the 3rd side plate to drive unit, is arranged on the 3rd side plate and the 3rd drive motors (173) connected with the 3rd driven wheel; The sidewall of described crossbeam (13) is offered the 3rd groove (133), the roof of the 3rd groove is provided with the 3rd tooth bar (134), and described 3rd driven wheel is positioned at the 3rd groove, and the 3rd driven wheel engages with the 3rd tooth bar.

3. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, is characterized in that:

In clamping mechanism, described second lifting chassis (b31) is vertically provided with the 4th stud (b34), the 6th stud (b36), the 8th stud (b38), and described second stud (b32), the 4th stud, the 6th stud, the 8th stud are uniformly distributed along the second lifting the circumferential of chassis; Described 4th stud, the 6th stud, the 8th stud are upward through the first lifting chassis (b21) and support plate (b12); Described fixed disk (b33) is arranged on the top of the 4th stud, the 6th stud, the 8th stud; Described support plate is articulated with the 4th middle gear (b154), the 6th middle gear (b156), the 8th middle gear (b158), 4th middle gear, the 6th middle gear, the 8th middle gear are between support plate and the first lifting chassis, the centre of the 4th middle gear, the 6th middle gear, the 8th middle gear all offers screwed hole, 4th stud is screwed onto in the screwed hole of the 4th middle gear, 4th middle gear engages with gear wheel (b14), 6th stud is screwed onto in the screwed hole of the 6th middle gear, and the 6th middle gear engages with gear wheel; 8th stud is screwed onto in the screwed hole of the 8th middle gear, and the 8th middle gear engages with gear wheel;

Described first lifting chassis (b21) is vertically provided with the 3rd stud (b223), described 3rd stud is upward through support plate (b12), and it is symmetrical that the 3rd stud and the first stud (b221) are elevated the center line on chassis about first; Described support plate is articulated with third pinion (b163), third pinion is between support plate and the first lifting chassis, the centre of third pinion offers screwed hole, 3rd stud is screwed onto in the screwed hole of third pinion, and third pinion engages with the 6th middle gear (b156); The top of described 3rd stud is provided with the 3rd latch segment (b233).

4. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, is characterized in that:

In clamping mechanism, the second articulated section (b1522) that described second middle gear (b152) comprises the second gear part (b1521), coaxially arranges with the second gear part; The centre of described second gear part and the second articulated section is provided with the screwed hole (b1523) of through second gear part and the second articulated section; Described second articulated section is articulated in the third through-hole of support plate (b12).

5. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, is characterized in that:

In clamping mechanism, the first articulated section that described first pinion (b161) comprises the first gear part, coaxially arranges with the first gear part; The centre of described first gear part and the first articulated section is provided with the screwed hole of through first gear part and the first articulated section; Described first articulated section is articulated in the first through hole of support plate (b12).

6. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, it is characterized in that: in transfer mechanism (20), described horizontal linear drive unit comprises horizontally disposed rectangular base (26), threaded rod (27), four-wheel drive motor; Described rectangular base offers the straight of strip, the bottom of described column (21) is engaged in straight, screwed hole is offered in the bottom of column, described screwed hole and shaft, threaded rod is positioned at straight, the both ends of threaded rod are articulated on rectangular base, and one end of threaded rod connects with four-wheel drive motor.

7. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, is characterized in that:

In checkout gear, described first support (a211) comprises the first horizontal top (a203), connects first vertical plate (a205) of the first horizontal top and horizontal feed base plate; Described first horizontal top offers the first gathering sill (a206), is provided with the first gib block (a207) between the first horizontal top and horizontal feed base plate, and described first gathering sill and the first gib block form the first guide frame; Described first lifting article (a217) is provided with the 3rd guide frame coordinated with the first guide frame;

Described second support comprises the second horizontal top, connects the second vertical plate of the second horizontal top and horizontal feed base plate; Described second horizontal top offers the second gathering sill, is provided with the second gib block between the second horizontal top and horizontal feed base plate, and described second gathering sill and the second gib block form the second guide frame; Described second lifting article is provided with the 4th guide frame coordinated with the second guide frame.

8. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, it is characterized in that: in checkout gear, the rear wall of described detection housing (a40) is offered the 6th gap (a44), be provided with transverse horizontal output mechanism (a30) in described 6th gap, transverse horizontal output mechanism is positioned at the side of pair of raising mechanism; Described transverse horizontal output mechanism comprises horizonal base plate (a31), the first telescopic cylinder (a32), the first lift cylinder (a35), head rod (a33), the 3rd sucker (a34); Described first telescopic cylinder is arranged on the left side wall of horizonal base plate, first lift cylinder is arranged on the piston of the first telescopic cylinder, one end of head rod is connected on the piston rod of the first lift cylinder, the other end of head rod installs the 3rd sucker, described first telescopic cylinder drives the 3rd sucker to move forward and backward, and the first lift cylinder drives the 3rd sucker lifting.

9. the SMT template cutting of a kind of fully automatic integral as claimed in claim 1 and the equipment of detection, it is characterized in that: in checkout gear, the right side wall of described horizonal base plate (a31) is provided with the second telescopic cylinder, the piston of the second telescopic cylinder is provided with the second lift cylinder, the piston rod of the second lift cylinder is provided with the second connecting rod, one end of second connecting rod connects the piston rod of the second lift cylinder, the other end of the second connecting rod is provided with the 4th sucker (a37), second telescopic cylinder drives the 4th sucker to move forward and backward, second lift cylinder drives the 4th sucker lifting.

10. the SMT template cutting of a kind of fully automatic integral as claimed in claim 8 and the equipment of detection, it is characterized in that: in checkout gear, the left side of described horizonal base plate (a31) is provided with the first backplate (a391), and the right side of horizonal base plate is provided with the second backplate (a392); The rear end of described horizonal base plate is provided with limited block (a393).