CN205090935U - Ring gear circularity automatic detection line - Google Patents
Ring gear circularity automatic detection line Download PDFInfo
- Publication number
- CN205090935U CN205090935U CN201520855282.3U CN201520855282U CN205090935U CN 205090935 U CN205090935 U CN 205090935U CN 201520855282 U CN201520855282 U CN 201520855282U CN 205090935 U CN205090935 U CN 205090935U
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- CN
- China
- Prior art keywords
- placing
- screw mandrel
- detection
- servomotor
- gear ring
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Abstract
The utility model discloses a ring gear circularity automatic detection line, including detecting element and dress discharge unit, detecting element is including a pallet, mandrel, rotary platform, a servo motor, automatically controlled positioner, inductive transducer, industrial computer and display, the dress discharge unit expect the claw device, treat material detection placer, accept placer and unqualified material placer including the rotation. The utility model discloses ring gear circularity automatic detection line has realized that material, detection, each process of blowing are got in the automation of ring gear roundness detection in -process, and detection achievement is efficient, low in labor strength, and need not rectify improvement detection achievement efficiency that can be very big to V -arrangement piece position when detecting different product to the position of V -arrangement piece and inductive transducer's position are adjustable, make the detection range of this detector wide, and the commonality is good.
Description
Technical field
The utility model relates to a kind of pick-up unit, particularly a kind of pick-up unit of gear ring.
Background technology
Gear ring in quenching process, easily because the problems such as heating-up temperature is uneven, inhomogeneous cooling is even cause gear ring to be out of shape; Therefore need to detect the circularity of gear ring after quenching terminates, whether qualified to judge gear.In prior art, carry out detection to gear ring circularity general by manually completing, testing efficiency is low, and labour intensity is large.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of gear ring circularity automatic inspection line, detects gear ring circularity there is inefficiency, technical matters that labour intensity is large to solve employing manual type of the prior art.
The utility model gear ring circularity automatic inspection line, comprises detecting unit and handling material unit,
Described detecting unit comprises trestle table, vertically to be arranged on trestle table and the axle be rotatably assorted with trestle table, be fixed on the rotation platform in axle, to be arranged on below trestle table and the first servomotor of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer controlled servomotor, and be connected with industrial computer the display showing testing result,
Described automatically controlled locating device comprise arrange along rotation platform radial direction straight gathering sill, the first screw mandrel be arranged in straight gathering sill, be arranged on straight gathering sill two ends in order to the back-up block of support screw, to be symmetricly set on two pieces of vee-blocks on the first screw mandrel relative to spindle center and to be arranged on the second servomotor in order to drive the first screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing to be checked, accept apparatus for placing and defective material apparatus for placing, described rotation material jaw arrangement comprises bearing, vertically to be arranged on bearing and the rotating shaft be rotatably assorted with bearing, be fixed on the crossbeam in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor that drive shaft rotates, described mechanical paw comprises straight guide, be arranged on the two clamping plates on straight guide, be arranged on the second screw mandrel in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor straight guide being controlled to drive screw mandrel by industrial computer,
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are evenly arranged centered by the rotating shaft rotating material jaw arrangement.
Further, described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal, material carrier platform, to be arranged on pedestal with the second electric cylinder driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost coordinated.
Further, described sensor support device comprises the T-shaped straight guide be fixed on rotation platform, the slide block that is slidably matched with T-shaped straight guide, to be arranged on slide block in order to slide block be fixed on the screw on T-shaped straight guide and be arranged on connecting rod slide block being connected inductance sensor.
The beneficial effects of the utility model:
1, the utility model gear ring circularity automatic inspection line, it utilizes handling material unit in testing process, automatically complete handling material, the specific works process of handling material unit is: first industrial computer controls the 3rd servomotor and mechanical paw turned to material apparatus for placing to be checked, then industrial computer controls the first electric cylinder mechanical paw is dropped to feeding station, subsequently industrial computer controls the 4th servomotor work two vee-blocks to be moved clamping gear ring along screw mandrel, subsequently mechanical paw rotates above rotation platform by industrial computer control the 3rd servomotor, subsequently industrial computer controls the first electric cylinder and gear ring is placed on rotation platform by the 4th servomotor action successively, then control the second private by industrial computer and take the rotation of motor driving screw mandrel, two vee-blocks are done relative motion, thus gear ring location is fixed on rotation platform, gear ring center behind location and the center superposition of axle, gear ring can carry out gear ring roundness measurement behind location, utilize industrial computer to control the first private during detection and take the rotation of motor driving rotation platform, and utilize inductance sensor to detect gear ring periphery position, after detection data input industrial computer is analyzed by inductance sensor, roundness deviation result is transferred on display and shows, after detection completes, industrial computer controls to rotate material jaw arrangement again and is placed on by pieces O.K. on accept apparatus for placing, is placed on by defective material on defective material apparatus for placing, this gear ring circularity automatic inspection line achieves automatic material taking in gear ring roundness measurement process, detection, each operation of blowing, and testing efficiency is high, and labour intensity is low.
2, the utility model gear ring circularity automatic inspection line, its gear ring location is placed and is automatically completed, do not need to correct vee-block position when detecting different product, raising testing efficiency that can be very large, and the position of the position of vee-block and inductance sensor is adjustable, make the sensing range of this detector wide, versatility is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present embodiment gear ring circularity automatic inspection line;
Fig. 2 is the plan structure schematic diagram of handling material unit.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As shown in the figure, the present embodiment gear ring circularity automatic inspection line, comprise trestle table 1, vertically to be arranged on trestle table and the axle 2 be rotatably assorted with trestle table, be fixed on the rotation platform 3 in axle, to be arranged on below trestle table and the first servomotor 4 of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor 5 on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer 6 controlled servomotor, and be connected with industrial computer the display 7 showing testing result,
Described automatically controlled locating device comprise arrange along rotation platform radial direction straight gathering sill 8, the first screw mandrel 9 be arranged in straight gathering sill, be arranged on straight gathering sill two ends in order to the back-up block 10 of support screw, the second servomotor 12 of being symmetricly set on two pieces of vee-blocks 11 on screw mandrel relative to spindle center and being arranged in order to drive screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing 13 to be checked, accept apparatus for placing 14 and defective material apparatus for placing 15, described rotation material jaw arrangement comprises bearing 16, vertically to be arranged on bearing and the rotating shaft 17 be rotatably assorted with bearing, be fixed on the crossbeam 18 in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder 19 straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor 20 that drive shaft rotates, described mechanical paw comprises straight guide 21, be arranged on the two clamping plates 22 on straight guide, be arranged on the second screw mandrel 23 in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor 24 straight guide being controlled to drive screw mandrel by industrial computer,
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are evenly arranged centered by the rotating shaft rotating material jaw arrangement.
The present embodiment gear ring circularity automatic inspection line, it utilizes handling material unit in testing process, automatically complete handling material, the specific works process of handling material unit is: first industrial computer controls the 3rd servomotor and mechanical paw turned to material apparatus for placing to be checked, then industrial computer controls the first electric cylinder mechanical paw is dropped to feeding station, subsequently industrial computer controls the 4th servomotor work two vee-blocks to be moved clamping gear ring along screw mandrel, subsequently mechanical paw rotates above rotation platform by industrial computer control the 3rd servomotor, subsequently industrial computer controls the first electric cylinder and gear ring is placed on rotation platform by the 4th servomotor action successively, then control the second private by industrial computer and take the rotation of motor driving screw mandrel, two vee-blocks are done relative motion, thus gear ring location is fixed on rotation platform, gear ring center behind location and the center superposition of axle, gear ring can carry out gear ring roundness measurement behind location, utilize industrial computer to control the first private during detection and take the rotation of motor driving rotation platform, and utilize inductance sensor to detect gear ring periphery position, after detection data input industrial computer is analyzed by inductance sensor, roundness deviation result is transferred on display and shows, after detection completes, industrial computer controls to rotate material jaw arrangement again and is placed on by pieces O.K. on accept apparatus for placing, is placed on by defective material on defective material apparatus for placing, this gear ring circularity automatic inspection line achieves automatic material taking in gear ring roundness measurement process, detection, each operation of blowing, and testing efficiency is high, and labour intensity is low.
As the improvement to the present embodiment, described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal 25, material carrier platform 26, to be arranged on pedestal with the second electric cylinder 27 driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost 28 coordinated, controlling the second electric cylinder by industrial computer makes material carrier platform move up and down, and can realize continuous print feeding, blowing.
As the improvement to the present embodiment, described sensor support device comprises the T-shaped straight guide 27 be fixed on rotation platform, the slide block 28 that is slidably matched with T-shaped straight guide, to be arranged on slide block in order to the screw 29 that is fixed on by slide block on T-shaped straight guide and to be arranged on the connecting rod 30 slide block being connected inductance sensor; This improvement makes the position of inductance sensor adjustable, thus makes this pick-up unit can detect the gear ring of different-diameter, and versatility is better.The present embodiment gear ring circularity automatic inspection line, its gear ring location is placed and is automatically completed, do not need to correct vee-block position when detecting different product, raising testing efficiency that can be very large, and the position of the position of vee-block and inductance sensor is adjustable, make the sensing range of this detector wide, versatility is good.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.
Claims (3)
1. a gear ring circularity automatic inspection line, is characterized in that: comprise detecting unit and handling material unit,
Described detecting unit comprises trestle table, vertically to be arranged on trestle table and the axle be rotatably assorted with trestle table, be fixed on the rotation platform in axle, to be arranged on below trestle table and the first servomotor of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer controlled servomotor, and be connected with industrial computer the display showing testing result,
Described automatically controlled locating device comprises the straight gathering sill arranged along rotation platform radial direction, the first screw mandrel be arranged in straight gathering sill, is arranged on straight gathering sill two ends in order to the back-up block of support screw, the second servomotor of being symmetricly set on two pieces of vee-blocks on the first screw mandrel relative to spindle center and being arranged in order to drive screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing to be checked, accept apparatus for placing and defective material apparatus for placing, described rotation material jaw arrangement comprises bearing, vertically to be arranged on bearing and the rotating shaft be rotatably assorted with bearing, be fixed on the crossbeam in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor that drive shaft rotates, described mechanical paw comprises straight guide, be arranged on the two clamping plates on straight guide, be arranged on the second screw mandrel in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor straight guide being controlled to drive screw mandrel by industrial computer,
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are evenly arranged centered by the rotating shaft rotating material jaw arrangement.
2. gear ring circularity automatic inspection line according to claim 1, is characterized in that: described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal, material carrier platform, to be arranged on pedestal with the second electric cylinder driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost coordinated.
3. gear ring circularity automatic inspection line according to claim 1, is characterized in that: described sensor support device comprises the T-shaped straight guide be fixed on rotation platform, the slide block that is slidably matched with T-shaped straight guide, be arranged on slide block in order to slide block be fixed on the screw on T-shaped straight guide and be arranged on connecting rod slide block being connected inductance sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520855282.3U CN205090935U (en) | 2015-10-29 | 2015-10-29 | Ring gear circularity automatic detection line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520855282.3U CN205090935U (en) | 2015-10-29 | 2015-10-29 | Ring gear circularity automatic detection line |
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CN205090935U true CN205090935U (en) | 2016-03-16 |
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CN201520855282.3U Expired - Fee Related CN205090935U (en) | 2015-10-29 | 2015-10-29 | Ring gear circularity automatic detection line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105277114A (en) * | 2015-10-29 | 2016-01-27 | 綦江永跃齿轮有限公司 | Gear ring roundness automatic detection system |
-
2015
- 2015-10-29 CN CN201520855282.3U patent/CN205090935U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105277114A (en) * | 2015-10-29 | 2016-01-27 | 綦江永跃齿轮有限公司 | Gear ring roundness automatic detection system |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160316 Termination date: 20161029 |