CN105277116A - Gear ring roundness automatic detection system with automatic marking function - Google Patents
Gear ring roundness automatic detection system with automatic marking function Download PDFInfo
- Publication number
- CN105277116A CN105277116A CN201510723412.2A CN201510723412A CN105277116A CN 105277116 A CN105277116 A CN 105277116A CN 201510723412 A CN201510723412 A CN 201510723412A CN 105277116 A CN105277116 A CN 105277116A
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- automatic
- gear ring
- placing
- detection
- screw mandrel
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Abstract
The invention discloses a gear ring roundness automatic detection system with an automatic marking function. The gear ring roundness automatic detection system comprises a detection unit, a loading and unloading unit and an automatic marking device; the detection unit comprises a support table, a mandrel, a rotating platform, a first servo motor, an electrical control positioning device, an inductance sensor, an industrial personal computer and a display; the loading and unloading unit includes a rotary material claw device, a to-be-test material arrangement device, a qualified material arrangement device and an unqualified material arrangement device; and the automatic marking device includes a second electric cycler which is arranged horizontally and is controlled by the industrial personal computer, and a marking head fixed at an end portion of the telescopic rod of the second electric cycler. With the gear ring roundness automatic detection system with the automatic marking function of the invention adopted, automatic material pick-off, detection, marking and material blanking procedures in a gear ring roundness detection process can be realized, and therefore, detection work efficiency is high, and labor intensity is low; when different products are detected, the locations of V-shape blocks are not required to be corrected, and therefore, the detection work efficiency can be further greatly improved; and the locations of the V-shape blocks and the location of the inductance sensor are adjustable, so that the detection instrument has a wide detection range and high universality.
Description
Technical field
The present invention relates to a kind of pick-up unit, particularly a kind of pick-up unit of gear ring.
Background technology
Gear ring in quenching process, easily because the problems such as heating-up temperature is uneven, inhomogeneous cooling is even cause gear ring to be out of shape; Therefore need to detect the circularity of gear ring after quenching terminates, whether qualified to judge gear.In prior art, carry out detection to gear ring circularity general by manually completing, testing efficiency is low, and labour intensity is large.And in testing process, need to be out of shape overproof position to gear ring mark, follow-up this position to be corrected to facilitate, but existingly can realize the device that gear ring circularity detects automatically not there is the function marked overproof position, overproof position needs again to detect at correcting process to determine, makes the detection of gear ring, correction work efficiency lower.
Summary of the invention
In view of this, the object of this invention is to provide a kind of gear ring circularity automatic checkout system with automatic mark function, detect gear ring circularity and there is to solve employing manual type of the prior art the technical matters that the large and automatic detection device of inefficiency, labour intensity does not have the function marking overproof position.
The gear ring circularity automatic checkout system of band automatic mark function of the present invention, comprises detecting unit and handling material unit,
Described detecting unit comprises trestle table, vertically to be arranged on trestle table and the axle be rotatably assorted with trestle table, be fixed on the rotation platform in axle, to be arranged on below trestle table and the first servomotor of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer controlled servomotor, and be connected with industrial computer the display showing testing result,
Described automatically controlled locating device comprise arrange along rotation platform radial direction straight gathering sill, the first screw mandrel be arranged in straight gathering sill, be arranged on straight gathering sill two ends in order to the back-up block of support screw, to be symmetricly set on two pieces of vee-blocks on the first screw mandrel relative to spindle center and to be arranged on the second servomotor in order to drive the first screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing to be checked, accept apparatus for placing and defective material apparatus for placing, described rotation material jaw arrangement comprises bearing, vertically to be arranged on bearing and the rotating shaft be rotatably assorted with bearing, be fixed on the crossbeam in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor that drive shaft rotates, described mechanical paw comprises straight guide, be arranged on the two clamping plates on straight guide, be arranged on the second screw mandrel in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor straight guide being controlled to drive screw mandrel by industrial computer,
Described sensor support device is also provided with automatic marking device, the labelling head that described automatic marking device comprises the second electric cylinder that is horizontally disposed and that controlled by industrial computer and is fixed on the second electric cylinder expansion link end;
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are along the circumferential direction evenly arranged centered by rotating shaft.
Further, described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal, material carrier platform, to be arranged on pedestal with the 3rd electric cylinder driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost coordinated.
Further, the slide block that described sensor support device comprises the T-shaped straight guide be fixed on rotation platform, be slidably matched with T-shaped straight guide, be arranged in order to slide block be fixed on the screw on T-shaped straight guide and be arranged on connecting rod slide block being connected inductance sensor on slide block, described second electric cylinder is arranged on connecting rod.
Beneficial effect of the present invention:
1, the gear ring circularity automatic checkout system of band automatic mark function of the present invention, it utilizes handling material unit in testing process, automatically complete handling material, the specific works process of handling material unit is: first industrial computer controls the 3rd servomotor and mechanical paw turned to material apparatus for placing to be checked, then industrial computer controls the first electric cylinder mechanical paw is dropped to feeding station, subsequently industrial computer controls the 4th servomotor work two vee-blocks to be moved clamping gear ring along screw mandrel, subsequently mechanical paw rotates above rotation platform by industrial computer control the 3rd servomotor, subsequently industrial computer controls the first electric cylinder and gear ring is placed on rotation platform by the 4th servomotor action successively, then control the second private by industrial computer and take the rotation of motor driving screw mandrel, two vee-blocks are done relative motion, thus gear ring location is fixed on rotation platform, gear ring center behind location and the center superposition of axle, gear ring can carry out gear ring roundness measurement behind location, utilize industrial computer to control the first private during detection and take the rotation of motor driving rotation platform, and utilize inductance sensor to detect gear ring periphery position, after detection data input industrial computer is analyzed by inductance sensor, roundness deviation result is transferred on display and shows, in testing process, when the numeral that sensor detects exceeds the roundness deviation numerical value of gear ring design code, industrial computer just controls the first servomotor and shuts down, then the expansion link controlling the dynamic cylinder of electricity second stretches out, mark under mark head is printed on the periphery of gear ring, follow-up this position to be corrected to facilitate, after detection completes, industrial computer controls to rotate material jaw arrangement again and is placed on by pieces O.K. on accept apparatus for placing, is placed on by defective material on defective material apparatus for placing, the gear ring circularity automatic checkout system of this band automatic mark function achieves automatic material taking in gear ring roundness measurement process, detection, mark, each operation of blowing, and testing efficiency is high, and labour intensity is low.
2, the gear ring circularity automatic checkout system of band automatic mark function of the present invention, its gear ring location is placed and is automatically completed, do not need to correct vee-block position when detecting different product, raising testing efficiency that can be very large, and the position of the position of vee-block and inductance sensor is adjustable, make the sensing range of this detector wide, versatility is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of the gear ring circularity automatic checkout system of the present embodiment band automatic mark function;
Fig. 2 is the plan structure schematic diagram of handling material unit.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in the figure, the gear ring circularity automatic checkout system of the present embodiment band automatic mark function, comprise trestle table 1, vertically to be arranged on trestle table and the axle 2 be rotatably assorted with trestle table, be fixed on the rotation platform 3 in axle, to be arranged on below trestle table and the first servomotor 4 of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor 5 on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer 6 controlled servomotor, and be connected with industrial computer the display 7 showing testing result,
Described automatically controlled locating device comprise arrange along rotation platform radial direction straight gathering sill 8, the first screw mandrel 9 be arranged in straight gathering sill, be arranged on straight gathering sill two ends in order to the back-up block 10 of support screw, the second servomotor 12 of being symmetricly set on two pieces of vee-blocks 11 on screw mandrel relative to spindle center and being arranged in order to drive screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing 13 to be checked, accept apparatus for placing 14 and defective material apparatus for placing 15, described rotation material jaw arrangement comprises bearing 16, vertically to be arranged on bearing and the rotating shaft 17 be rotatably assorted with bearing, be fixed on the crossbeam 18 in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder 19 straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor 20 that drive shaft rotates, described mechanical paw comprises straight guide 21, be arranged on the two clamping plates 22 on straight guide, be arranged on the second screw mandrel 23 in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor 24 straight guide being controlled to drive screw mandrel by industrial computer,
Described sensor support device is also provided with automatic marking device, the labelling head 26 that described automatic marking device comprises the second electric cylinder 25 that is horizontally disposed and that controlled by industrial computer and is fixed on the second electric cylinder expansion link end;
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are along the circumferential direction evenly arranged centered by rotating shaft.
The gear ring circularity automatic checkout system of the present embodiment band automatic mark function, it utilizes handling material unit in testing process, automatically complete handling material, the specific works process of handling material unit is: first industrial computer controls the 3rd servomotor and mechanical paw turned to material apparatus for placing to be checked, then industrial computer controls the first electric cylinder mechanical paw is dropped to feeding station, subsequently industrial computer controls the 4th servomotor work two vee-blocks to be moved clamping gear ring along screw mandrel, subsequently mechanical paw rotates above rotation platform by industrial computer control the 3rd servomotor, subsequently industrial computer controls the first electric cylinder and gear ring is placed on rotation platform by the 4th servomotor action successively, then control the second private by industrial computer and take the rotation of motor driving screw mandrel, two vee-blocks are done relative motion, thus gear ring location is fixed on rotation platform, gear ring center behind location and the center superposition of axle, gear ring can carry out gear ring roundness measurement behind location, utilize industrial computer to control the first private during detection and take the rotation of motor driving rotation platform, and utilize inductance sensor to detect gear ring periphery position, after detection data input industrial computer is analyzed by inductance sensor, roundness deviation result is transferred on display and shows, in testing process, when the numeral that sensor detects exceeds the roundness deviation numerical value of gear ring design code, industrial computer just controls the first servomotor and shuts down, then the expansion link controlling the dynamic cylinder of electricity second stretches out, mark under mark head is printed on the periphery of gear ring, follow-up this position to be corrected to facilitate, after detection completes, industrial computer controls to rotate material jaw arrangement again and is placed on by pieces O.K. on accept apparatus for placing, is placed on by defective material on defective material apparatus for placing, the gear ring circularity automatic checkout system of this band automatic mark function achieves automatic material taking in gear ring roundness measurement process, detection, mark, each operation of blowing, and testing efficiency is high, and labour intensity is low.
As the improvement to the present embodiment, described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal 27, material carrier platform 28, to be arranged on pedestal with the 3rd electric cylinder 29 driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost 30 coordinated, controlling the 3rd electric cylinder by industrial computer makes material carrier platform move up and down, and can realize continuous print feeding, blowing.
As the improvement to the present embodiment, the slide block 32 that described sensor support device comprises the T-shaped straight guide 31 be fixed on rotation platform, be slidably matched with T-shaped straight guide, being arranged on slide block in order to the screw 33 that is fixed on by slide block on T-shaped straight guide and being arranged on the connecting rod 34 slide block being connected inductance sensor, described second electric cylinder is arranged on connecting rod; This improvement makes the position of inductance sensor adjustable, thus makes this pick-up unit can detect the gear ring of different-diameter, and versatility is better.The gear ring circularity automatic checkout system of the present embodiment band automatic mark function, its gear ring location is placed and is automatically completed, do not need to correct vee-block position when detecting different product, raising testing efficiency that can be very large, and the position of the position of vee-block and inductance sensor is adjustable, make the sensing range of this detector wide, versatility is good.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (3)
1. the gear ring circularity automatic checkout system with automatic mark function, is characterized in that: comprise detecting unit and handling material unit,
Described detecting unit comprises trestle table, vertically to be arranged on trestle table and the axle be rotatably assorted with trestle table, be fixed on the rotation platform in axle, to be arranged on below trestle table and the first servomotor of being connected with axle of rotor, be arranged on the automatically controlled locating device on rotation platform, be arranged on the sensor support device on trestle table, be arranged on the inductance sensor on sensor support device, for the treatment of the detection signal of inductance sensor and the industrial computer controlled servomotor, and be connected with industrial computer the display showing testing result,
Described automatically controlled locating device comprises the straight gathering sill arranged along rotation platform radial direction, the first screw mandrel be arranged in straight gathering sill, is arranged on straight gathering sill two ends in order to the back-up block of support screw, the second servomotor of being symmetricly set on two pieces of vee-blocks on the first screw mandrel relative to spindle center and being arranged in order to drive screw mandrel to rotate on rotation platform side, contrary with the rotation direction of two sections of screw threads that two pieces of vee-blocks coordinate on described first screw mandrel, described axle is provided with the via hole of dodging screw mandrel;
Described handling material unit comprises rotating expects jaw arrangement, material apparatus for placing to be checked, accept apparatus for placing and defective material apparatus for placing, described rotation material jaw arrangement comprises bearing, vertically to be arranged on bearing and the rotating shaft be rotatably assorted with bearing, be fixed on the crossbeam in rotating shaft, to be fixed on crossbeam and expansion link the first electric cylinder straight down, be connected to the mechanical paw on the first electric cylinder expansion link end, and the 3rd servomotor that drive shaft rotates, described mechanical paw comprises straight guide, be arranged on the two clamping plates on straight guide, be arranged on the second screw mandrel in order to drive two clamping plates to do symmetric motion on straight guide, and be arranged on the 4th servomotor straight guide being controlled to drive screw mandrel by industrial computer,
Described sensor support device is also provided with automatic marking device, the labelling head that described automatic marking device comprises the second electric cylinder that is horizontally disposed and that controlled by industrial computer and is fixed on the second electric cylinder expansion link end;
Described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing and rotation platform are along the circumferential direction evenly arranged centered by rotating shaft.
2. the gear ring circularity automatic checkout system of band automatic mark function according to claim 1, is characterized in that: described material apparatus for placing to be checked, accept apparatus for placing, defective material apparatus for placing include pedestal, material carrier platform, to be arranged on pedestal with the 3rd electric cylinder driving material carrier platform to move up and down and to be fixed on material carrier platform bottom and to slide up and down with pedestal the guidepost coordinated.
3. the gear ring circularity automatic checkout system of band automatic mark function according to claim 1, it is characterized in that: described sensor support device comprises the T-shaped straight guide be fixed on rotation platform, the slide block that is slidably matched with T-shaped straight guide, be arranged in order to slide block be fixed on the screw on T-shaped straight guide and be arranged on connecting rod slide block being connected inductance sensor on slide block, described second electric cylinder is arranged on connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510723412.2A CN105277116A (en) | 2015-10-29 | 2015-10-29 | Gear ring roundness automatic detection system with automatic marking function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510723412.2A CN105277116A (en) | 2015-10-29 | 2015-10-29 | Gear ring roundness automatic detection system with automatic marking function |
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| Publication Number | Publication Date |
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| CN105277116A true CN105277116A (en) | 2016-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510723412.2A Pending CN105277116A (en) | 2015-10-29 | 2015-10-29 | Gear ring roundness automatic detection system with automatic marking function |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105773552A (en) * | 2016-03-01 | 2016-07-20 | 安德里茨（中国）有限公司 | Lifting device |
| CN108356605A (en) * | 2018-04-23 | 2018-08-03 | 吉林省金沙数控机床股份有限公司 | A kind of production line for disc type work detection |
| CN111975130A (en) * | 2020-07-20 | 2020-11-24 | 湖南中大创远数控装备有限公司 | Method for grinding spiral bevel gear by full tooth surface |
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| EP1995555A2 (en) * | 2007-05-22 | 2008-11-26 | Mitutoyo Corporation | Roundness measuring device, method and program for measuring roundness |
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| CN103753523A (en) * | 2013-12-20 | 2014-04-30 | 江苏大学 | Thermoformed loading and unloading mechanical arm |
| CN204053579U (en) * | 2014-09-30 | 2014-12-31 | 山东济宁特力机床有限公司 | Axial workpiece self-centering clamping frock |
| CN104476097A (en) * | 2014-11-04 | 2015-04-01 | 马鞍山市安耐特回转支承有限公司 | Shaper capable of automatically measuring slewing bearing deviation from circular form |
| CN104493835A (en) * | 2014-12-24 | 2015-04-08 | 镇江市计量检定测试中心 | Weight clamping mechanical gripper for metrological verification work |
| CN204381579U (en) * | 2014-12-31 | 2015-06-10 | 湖州诚基机械有限公司 | A kind of bearing ring roundness measurement marking arrangement |
| CN205090933U (en) * | 2015-10-29 | 2016-03-16 | 綦江永跃齿轮有限公司 | Take automatic marking function's ring gear circularity automatic detection line |
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2015
- 2015-10-29 CN CN201510723412.2A patent/CN105277116A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP1995555A2 (en) * | 2007-05-22 | 2008-11-26 | Mitutoyo Corporation | Roundness measuring device, method and program for measuring roundness |
| CN201410662Y (en) * | 2009-06-12 | 2010-02-24 | 北京物资学院 | Flexible grabbing system for case |
| CN103753523A (en) * | 2013-12-20 | 2014-04-30 | 江苏大学 | Thermoformed loading and unloading mechanical arm |
| CN204053579U (en) * | 2014-09-30 | 2014-12-31 | 山东济宁特力机床有限公司 | Axial workpiece self-centering clamping frock |
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| CN104493835A (en) * | 2014-12-24 | 2015-04-08 | 镇江市计量检定测试中心 | Weight clamping mechanical gripper for metrological verification work |
| CN204381579U (en) * | 2014-12-31 | 2015-06-10 | 湖州诚基机械有限公司 | A kind of bearing ring roundness measurement marking arrangement |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773552A (en) * | 2016-03-01 | 2016-07-20 | 安德里茨（中国）有限公司 | Lifting device |
| CN108356605A (en) * | 2018-04-23 | 2018-08-03 | 吉林省金沙数控机床股份有限公司 | A kind of production line for disc type work detection |
| CN111975130A (en) * | 2020-07-20 | 2020-11-24 | 湖南中大创远数控装备有限公司 | Method for grinding spiral bevel gear by full tooth surface |
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Application publication date: 20160127 |