CN205074935U - A automation equipment for workpiece surface shot peening - Google Patents
A automation equipment for workpiece surface shot peening Download PDFInfo
- Publication number
- CN205074935U CN205074935U CN201520741630.4U CN201520741630U CN205074935U CN 205074935 U CN205074935 U CN 205074935U CN 201520741630 U CN201520741630 U CN 201520741630U CN 205074935 U CN205074935 U CN 205074935U
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- China
- Prior art keywords
- shot
- automation equipment
- dust
- peening
- wheel abrator
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- 238000005480 shot peening Methods 0.000 title claims abstract description 38
- 239000000428 dust Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000000926 separation method Methods 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 18
- 230000005693 optoelectronics Effects 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 230000008520 organization Effects 0.000 claims description 4
- 230000003584 silencer Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The utility model provides an automation equipment for workpiece surface shot peening, including wheel abrator cabinet, shot emergence mechanism, spray gun, work piece motion, ball material dust separation mechanism and dust removal mechanism, the work piece motion sets up in the wheel abrator cabinet, the spray gun is connected with shot emergence mechanism and is stretched into to the wheel abrator cabinet in, ball material dust separation mechanism is connected with wheel abrator cabinet, shot emergence mechanism and dust removal mechanism, and the interior ball of wheel abrator cabinet is expected and dust entering ball material dust separation mechanism separates, in the ball material entering shot emergence mechanism, and dust entering dust removal mechanism, the utility model discloses an automated processing to shot peening's whole process has been realized to workpiece surface shot peening's automation equipment, and machining efficiency is high, and equipment capacity is high.
Description
Technical field
The utility model relates to shot blasting equipment technical field, particularly relates to a kind of automation equipment for the processing of surface of the work shot-peening.
Background technology
Bead a kind ofly improves the fatigue strength of metal parts, improves the processing technology of surface of the work mechanical performance.The processing technology of shot-peening is complicated, and process equipment is huge, needs the energy of consumption also more.Existing shot blasting equipment working (machining) efficiency is low, and equipment capacity is low, is only suitable for single product small lot batch manufacture.
Utility model content
The utility model provides a kind of automation equipment for the processing of surface of the work shot-peening, and its object is to provides the automation equipment for the processing of surface of the work shot-peening that a kind of working (machining) efficiency is high, equipment capacity is high, automaticity is high.
For reaching this object, the utility model by the following technical solutions:
The utility model provides a kind of automation equipment for the processing of surface of the work shot-peening, comprise wheel abrator cabinet, bullet generating mechanism, spray gun, workpiece motion s mechanism, Wan Liao dust separation mechanism and dedusting mechanism, described workpiece motion s organization establishes is in wheel abrator cabinet, described spray gun is connected with bullet generating mechanism and stretches in wheel abrator cabinet, described Wan Liao dust separation mechanism and wheel abrator cabinet, bullet generating mechanism is connected with dedusting mechanism, ball material in wheel abrator cabinet and dust enter Wan Liao dust separation mechanism and are separated, ball material enters in bullet generating mechanism, dust enters dedusting mechanism.
Further technical scheme is, described workpiece motion s mechanism comprises traffic cycle mechanism and is no less than the planet mini-roundabout mechanism of three, described planet mini-roundabout mechanism circumferential array is fixedly arranged in traffic cycle mechanism, described traffic cycle mechanism rotatable movement under the drive of traffic cycle driving mechanism, after arbitrary described planet mini-roundabout mechanism turns to shot-peening position with traffic cycle mechanism, rotation under the drive of planet mini-roundabout driving mechanism.
Further technical scheme is, described workpiece motion s organization establishes has two, and symmetry is connected to indexing mechanism, and the sub-degree angle of described indexing mechanism is 180 °, and described workpiece motion s mechanism in succession rotates to shot-peening position under the drive of indexing mechanism.
Further technical scheme is, described indexing mechanism comprises power set, turnstile, and detect limit assembly, described power set rotate in order to drive turnstile, described detection limit assembly is for detecting the anglec of rotation of turnstile, and described workpiece motion s mechanism symmetry is connected to the other end of turnstile.
Further technical scheme is, described indexing mechanism also comprises bracing frame, described power set are fixedly installed on the upper end of wheel abrator cabinet by bracing frame, described turnstile penetrates wheel abrator cabinet from top to bottom, described detection limit assembly comprises the optoelectronic switch be installed on bracing frame and the sensing chip be installed on turnstile, and described optoelectronic switch is symmetrical arranged relative to turnstile central shaft; Rotate back to revolving door, when sensing chip rotates to optoelectronic switch place, optoelectronic switch transmits and controls power set braking.
Further technical scheme is, described turnstile comprises door-hinge and the gas be sheathed on door-hinge and to rise sealing door-plate, and described gas rises magnetic valve sealing door-plate is connected with for inflating and being vented, and described workpiece motion s organization establishes rises at gas the both sides of sealing door-plate.
Further technical scheme is, described bullet generating mechanism comprises tank and the lower tank of work on storing, on described storing, the charging aperture of tank is connected with Wan Liao dust separation mechanism, and under described work, the discharging opening of tank is connected by pipeline with spray gun, and described spray gun is driven by robot arm.
Further technical scheme is, described Wan Liao dust separation mechanism comprises ball material delivery line, separator and dust delivery line, and described ball material delivery line one end is connected to wheel abrator cabinet, and the other end connects separator, described dust delivery line one end is connected to separator, and the other end is connected to dedusting mechanism.
Further technical scheme is, described dedusting mechanism comprises filter-element dust collector and reclaims blower fan, and described recovery blower fan is arranged on the air outlet place of filter-element dust collector, and described recovery blower fan outer cover is provided with silencer cover.
The beneficial effects of the utility model are:
The automation equipment of surface of the work shot-peening processing of the present utility model achieves the automatic business processing of the whole process to shot-peening processing, and working (machining) efficiency is high, and equipment capacity is high.
Accompanying drawing explanation
The front view of the automation equipment for the processing of surface of the work shot-peening that Fig. 1 provides for the utility model;
The top view of the automation equipment for the processing of surface of the work shot-peening that Fig. 2 provides for the utility model;
The side view of the automation equipment for the processing of surface of the work shot-peening that Fig. 3 provides for the utility model;
Fig. 4 is the partial enlarged drawing of part A in Fig. 3.
In figure:
1, wheel abrator cabinet; 2, bullet generating mechanism; 3, spray gun; 4, workpiece motion s mechanism; 5, Wan Liao dust separation mechanism; 6, dedusting mechanism; 7, indexing mechanism; 21, tank on storing; 22, the lower tank of work; 41, traffic cycle mechanism; 42, planet mini-roundabout mechanism; 51, ball material delivery line; 52, separator; 53, dust delivery line; 61, filter-element dust collector; 62, blower fan is reclaimed; 63, silencer cover; 71, power set; 72, turnstile; 73, limit assembly is detected; 74, bracing frame; 731, optoelectronic switch; 732, sensing chip; 721, door-hinge; 722, gas rises sealing door-plate.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Present embodiments provide a kind of automation equipment for the processing of surface of the work shot-peening, as Figure 1-3, comprise wheel abrator cabinet 1, bullet generating mechanism 2, spray gun 3, workpiece motion s mechanism 4, Wan Liao dust separation mechanism 5 and dedusting mechanism 6, described workpiece motion s mechanism 4 is arranged in wheel abrator cabinet 1, described spray gun 3 is connected with bullet generating mechanism 2 and stretches in wheel abrator cabinet 1, described Wan Liao dust separation mechanism 5 and wheel abrator cabinet 1, bullet generating mechanism 2 is connected with dedusting mechanism 6, ball material in wheel abrator cabinet 1 and dust enter Wan Liao dust separation mechanism 5 and are separated, ball material enters in bullet generating mechanism 2, dust enters dedusting mechanism 6, bullet in bullet generating mechanism 2 enters in spray gun 3 by pipeline, shot-peening processing implemented by workpiece in spray gun 3 pairs of wheel abrator cabinets 1, the using and reclaim formation one circulation of ball material, reach the object making full use of ball material.
Further, described workpiece motion s mechanism 4 comprises traffic cycle mechanism 41 and is no less than the planet mini-roundabout mechanism 42 of three, described planet mini-roundabout mechanism 42 circumferential array is fixedly arranged in traffic cycle mechanism 41, described traffic cycle mechanism 41 rotatable movement under the drive of traffic cycle driving mechanism, after described planet mini-roundabout mechanism 42 turns to shot-peening position with traffic cycle mechanism 41, rotation under the drive of planet mini-roundabout driving mechanism.Described shot-peening position refers to that spray gun can eject position.
Preferably, described workpiece motion s mechanism 4 is provided with two, and symmetry is connected to indexing mechanism 7, and the sub-degree angle of described indexing mechanism 7 is 180 °, described workpiece motion s mechanism 4 in succession rotates to shot peening coverage under the drive of indexing mechanism 7, and shot-peening position described above is in shot peening coverage.Indexing mechanism 7 rotates once, namely drives one group of workpiece motion s mechanism 4 to shot peening coverage, and opening of device once, can carry out bead to the workpiece in Liang Zu workpiece motion s mechanism 4, significantly improve working (machining) efficiency and the production capacity of equipment.
Further, described indexing mechanism 7 comprises power set 71, turnstile 72, detect limit assembly 73 and bracing frame 74, described power set 71 are fixedly installed on the upper end of wheel abrator cabinet 1 by bracing frame 74, the output shaft of power set 71 is connected with turnstile 72, in order to drive turnstile 72 to rotate, described turnstile 72 penetrates wheel abrator cabinet 1 from top to bottom.As shown in Figure 4, described detection limit assembly 73 is for detecting the anglec of rotation of turnstile 72, it comprises the optoelectronic switch 731 be installed on bracing frame 74 and the sensing chip 732 be installed on turnstile 72, and described optoelectronic switch 731 is symmetrical arranged relative to turnstile 72 central shaft; Rotate back to revolving door 72, when sensing chip 732 rotates to optoelectronic switch 731 place, optoelectronic switch 731 transmits and controls power set 71 and brakes.
Described turnstile 72 comprises door-hinge 721 and the gas be sheathed on door-hinge 721 and to rise sealing door-plate 722, and described gas rises magnetic valve sealing door-plate 722 is connected with for inflating and being vented, and described workpiece motion s mechanism 4 is arranged on gas and rises the both sides of sealing door-plate 722.
Described bullet generating mechanism 2 comprises tank 21 and the lower tank 22 of work on storing, on described storing, the charging aperture of tank 21 is connected with Wan Liao dust separation mechanism 5, under described work, the discharging opening of tank 22 is connected by pipeline with spray gun 3, and described spray gun 3 is driven by robot arm.
Described Wan Liao dust separation mechanism 5 comprises ball material delivery line 51, separator 52 and dust delivery line 53, described ball material delivery line 51 one end is connected to wheel abrator cabinet 1, the other end connects separator 52, tank 21 on the storing that separator 52 is connected to bullet generating mechanism 2, described dust delivery line 53 one end is connected to separator 52, and the other end is connected to dedusting mechanism 6.
Described dedusting mechanism 6 comprises filter-element dust collector 61 and reclaims blower fan 62, and described recovery blower fan 62 is arranged on the air outlet place of filter-element dust collector 61, and described recovery blower fan 62 outer cover is provided with silencer cover 63.
The automation equipment of the surface of the work shot-peening processing of the present embodiment achieves the automatic business processing of the whole process to shot-peening processing, and working (machining) efficiency is high, and equipment capacity is high.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (9)
1. the automation equipment for the processing of surface of the work shot-peening, it is characterized in that: comprise wheel abrator cabinet (1), bullet generating mechanism (2), spray gun (3), workpiece motion s mechanism (4), Wan Liao dust separation mechanism (5) and dedusting mechanism (6), described workpiece motion s mechanism (4) is arranged in wheel abrator cabinet (1), described spray gun (3) is connected with bullet generating mechanism (2) and stretches in wheel abrator cabinet (1), described Wan Liao dust separation mechanism (5) and wheel abrator cabinet (1), bullet generating mechanism (2) is connected with dedusting mechanism (6), ball material in wheel abrator cabinet (1) and dust enter Wan Liao dust separation mechanism (5) and are separated, ball material enters in bullet generating mechanism (2), dust enters dedusting mechanism (6).
2. the automation equipment for the processing of surface of the work shot-peening according to claim 1, it is characterized in that: described workpiece motion s mechanism (4) comprises traffic cycle mechanism (41) and is no less than the planet mini-roundabout mechanism (42) of three, described planet mini-roundabout mechanism (42) circumferential array is fixedly arranged in traffic cycle mechanism (41), described traffic cycle mechanism (41) rotatable movement under the drive of traffic cycle driving mechanism, after arbitrary described planet mini-roundabout mechanism (42) turns to shot-peening position with traffic cycle mechanism (41), rotation under the drive of planet mini-roundabout driving mechanism.
3. the automation equipment for the processing of surface of the work shot-peening according to claim 2, it is characterized in that: described workpiece motion s organization establishes has two, symmetry is connected to indexing mechanism (7), the sub-degree angle of described indexing mechanism (7) is 180 °, and described workpiece motion s mechanism (4) in succession rotates to shot-peening position under the drive of indexing mechanism (7).
4. the automation equipment for the processing of surface of the work shot-peening according to claim 3, it is characterized in that: described indexing mechanism (7) comprises power set (71), turnstile (72), detect limit assembly (73), described power set (71) rotate in order to drive turnstile (72), described detection limit assembly (73) is for detecting the anglec of rotation of turnstile (72), and described workpiece motion s mechanism (4) symmetry is connected to the other end of turnstile (72).
5. the automation equipment for the processing of surface of the work shot-peening according to claim 4, it is characterized in that: described indexing mechanism (7) also comprises bracing frame (74), described power set (71) are fixedly installed on the upper end of wheel abrator cabinet (1) by bracing frame (74), described turnstile (72) penetrates wheel abrator cabinet (1) from top to bottom, described detection limit assembly (73) comprises the optoelectronic switch (731) be installed on bracing frame (74) and the sensing chip (732) be installed on turnstile (72), described optoelectronic switch (731) is symmetrical arranged relative to turnstile (72) central shaft, rotate back to revolving door (72), when sensing chip (732) rotates to optoelectronic switch (731) place, optoelectronic switch (731) transmits and controls power set (71) braking.
6. the automation equipment for the processing of surface of the work shot-peening according to claim 4, it is characterized in that: described turnstile (72) comprises door-hinge (721) and the gas be sheathed on door-hinge (721) and to rise sealing door-plate (722), described gas rises magnetic valve sealing door-plate (722) is connected with for inflating and being vented, and described workpiece motion s mechanism (4) is arranged on gas and rises the both sides of sealing door-plate (722).
7. the automation equipment for the processing of surface of the work shot-peening according to claim 2, it is characterized in that: described bullet generating mechanism (2) comprises tank on storing (21) and the lower tank (22) of work, on described storing, the charging aperture of tank (21) is connected with Wan Liao dust separation mechanism (5), under described work, the discharging opening of tank (22) is connected by pipeline with spray gun (3), and described spray gun (3) is driven by robot arm.
8. the automation equipment for the processing of surface of the work shot-peening according to claim 1, it is characterized in that: described Wan Liao dust separation mechanism (5) comprises ball material delivery line (51), separator (52) and dust delivery line (53), described ball material delivery line (51) one end is connected to wheel abrator cabinet (1), the other end connects separator (52), described dust delivery line (53) one end is connected to separator (52), and the other end is connected to dedusting mechanism (6).
9. the automation equipment for the processing of surface of the work shot-peening according to claim 1, it is characterized in that: described dedusting mechanism (6) comprises filter-element dust collector (61) and reclaims blower fan (62), described recovery blower fan (62) is arranged on the air outlet place of filter-element dust collector (61), and described recovery blower fan (62) outer cover is provided with silencer cover (63).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520741630.4U CN205074935U (en) | 2015-09-23 | 2015-09-23 | A automation equipment for workpiece surface shot peening |
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Application Number | Priority Date | Filing Date | Title |
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CN201520741630.4U CN205074935U (en) | 2015-09-23 | 2015-09-23 | A automation equipment for workpiece surface shot peening |
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CN205074935U true CN205074935U (en) | 2016-03-09 |
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CN201520741630.4U Expired - Fee Related CN205074935U (en) | 2015-09-23 | 2015-09-23 | A automation equipment for workpiece surface shot peening |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107756261A (en) * | 2017-11-24 | 2018-03-06 | 无锡市日升机械厂 | Outside operated box precision component sand-blasting machine |
TWI622453B (en) * | 2016-07-29 | 2018-05-01 | 晉好科技有限公司 | Processing system |
CN110514536A (en) * | 2019-08-30 | 2019-11-29 | 中国航发动力股份有限公司 | It is a kind of for detecting the calibration equipment and method of shot peening strength |
CN112658997A (en) * | 2020-12-17 | 2021-04-16 | 陕西法士特齿轮有限责任公司 | Combined strengthening shot blasting device and method |
-
2015
- 2015-09-23 CN CN201520741630.4U patent/CN205074935U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI622453B (en) * | 2016-07-29 | 2018-05-01 | 晉好科技有限公司 | Processing system |
CN107756261A (en) * | 2017-11-24 | 2018-03-06 | 无锡市日升机械厂 | Outside operated box precision component sand-blasting machine |
CN110514536A (en) * | 2019-08-30 | 2019-11-29 | 中国航发动力股份有限公司 | It is a kind of for detecting the calibration equipment and method of shot peening strength |
CN112658997A (en) * | 2020-12-17 | 2021-04-16 | 陕西法士特齿轮有限责任公司 | Combined strengthening shot blasting device and method |
CN112658997B (en) * | 2020-12-17 | 2023-02-28 | 陕西法士特齿轮有限责任公司 | Combined strengthening shot blasting device and method |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP01 | Change in the name or title of a patent holder |
Address after: 215300 Suzhou, Kunshan, Pakistan Town, Phoenix Road, No. 588, No. Patentee after: KUNSHAN CARTHING PRECISION CO.,LTD. Address before: 215300 Suzhou, Kunshan, Pakistan Town, Phoenix Road, No. 588, No. Patentee before: KUNSHAN CARTHING MACHINERY Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 |