CN104289336B - Automatic powder spraying system - Google Patents
Automatic powder spraying system Download PDFInfo
- Publication number
- CN104289336B CN104289336B CN201410544448.XA CN201410544448A CN104289336B CN 104289336 B CN104289336 B CN 104289336B CN 201410544448 A CN201410544448 A CN 201410544448A CN 104289336 B CN104289336 B CN 104289336B
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- CN
- China
- Prior art keywords
- shell
- powder
- storehouse
- plate
- injection tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/14—Plant for applying liquids or other fluent materials to objects specially adapted for coating continuously moving elongated bodies, e.g. wires, strips, pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
Abstract
Automatic powder spraying system, belongs to spray equipment technical field, including spray storehouse, multicyclone and filter；The input of described multicyclone is connected with spray storehouse, and outfan is connected with filter；Described spray storehouse includes storehouse shell；The two ends of described storehouse shell are respectively arranged with charging aperture and discharging opening；Described charging aperture and discharging opening are mounted on spiral generator；Described spiral generator includes shell and inner shell, inner shell and shell concentric；Described shell is provided with powder inlet pipe；Described powder inlet pipe connection powder cabin.This automatic powder spraying system, carries out spiral spray to workpiece.Relative to the direct spraying of conventional lance, spiral spray counteracts the impact of gravity as much as possible, to the spraying of surface of the work evenly.Native system is more suitable for the spraying of the isometric bar-shaped object of cable, and in the process of spraying, workpiece has only to translation, it is not necessary to rotate, eliminate in conventional spray system in order to hang the chain lock of workpiece and in order to the rotary apparatus of rotational workpieces.
Description
Technical field
The invention belongs to spray equipment technical field, be particularly related to automatic powder spraying system.
Background technology
Powdery paints is under purification of compressed air effect, powder feeder enter powder electrostatic gun by duff pipe.At the lance head becket equipped with sharp edges or pole pin as electrode.After electrode connects high-pressure electrostatic, corona discharge will be produced, and near electrode, produce intensive negative charge.When powdery paints sprays from the head of static powder gun, electric charge will be caught and bring negative electricity, under the effect of air-flow and electric field, fly to workpiece and be adsorbed on its surface.
The coating adhesion of powder spray is higher than the adhesive force of similar liquid coating a lot, has mechanical performance shock-resistant, wear-resistant, and therefore, powder spray obtains good development in spraying industry.
Traditional powder spray, is carry out in spray storehouse, but is because powder under the effect of the factor such as gravity or air-flow, after spraying from muzzle, it is difficult to be evenly distributed in workpiece surface, cause spraying inequality.Therefore, it is necessary to research and develop a automatic powder spraying system, make powder distribution evenly.
Summary of the invention
It is an object of the invention to overcome defect mentioned above and deficiency, and a kind of automatic powder spraying system is provided.
The technical scheme that the present invention realizes the employing of its purpose is as follows.
Automatic powder spraying system, including spray storehouse, multicyclone and filter；The input of described multicyclone is connected with spray storehouse, and outfan is connected with filter；Described spray storehouse includes storehouse shell；The two ends of described storehouse shell are respectively arranged with charging aperture and discharging opening；Described charging aperture and discharging opening are mounted on spiral generator；Described spiral generator includes shell and inner shell, inner shell and shell concentric；Described shell is provided with powder inlet pipe；Described powder inlet pipe connection powder cabin.
It is provided with accumulated powder plate bottom the shell of described storehouse；Described accumulated powder plate is arranged below ventilation duct；Described ventilation duct includes upper plate, lower plate and grid；Described grid is between upper plate and lower plate, and is arranged at the surrounding of ventilation duct；Described ventilation duct connects blast pipe.
Described multicyclone includes suction guide plate, cyclone separator and collection powder case；Described suction guide plate arranges and is arranged in storehouse shell；Described suction guide plate is connected with cyclone separator pipeline；Described cyclone separator has 9, and parallel with one another；Described collection powder case is arranged on cyclone separator lower end.
Described filter includes upper box, middle casing and lower box；Described upper box is provided with pulse compressor, injection tube and Venturi tube；Described pulse compressor is horizontally disposed with and is positioned at above injection tube；Described injection tube is horizontally disposed with and below injection tube, spaced set has one group of Venturi tube；Described upper box top is provided with cover plate；Described pulse compressor and injection tube are parallel to each other, and the outfan of pulse compressor is connected with the input of injection tube；Described Venturi tube and injection tube are conducted.
Described injection tube two ends are all located on support, and described frame bottom is provided with a pair guide wheel；Described guide wheel is arranged in guide rail；It is fixed with transponder below described injection tube；Described transponder is threaded screw rod；Described screw rod two ends are rotationally connected with locating rack；Described screw rod one end connects change speed gear box, and described change speed gear box is arranged on the outfan of servomotor；Described screw rod and guide rail are parallel to each other.
Described middle casing is provided above porous plate；It is provided with filter bag in described raising middle flask body；Described filter bag is perpendicular to porous plate and each filter bag corresponding to the corresponding hole on porous plate；Described lower box is arranged on below middle casing, and lower box is turbination；The bottom of described lower box is provided with ash-discharging device.
This automatic powder spraying system, carries out spiral spray to workpiece.Relative to the direct spraying of conventional lance, spiral spray counteracts the impact of gravity as much as possible, to the spraying of surface of the work evenly.Native system is more suitable for the spraying of the isometric bar-shaped object of cable, and in the process of spraying, workpiece has only to translation, it is not necessary to rotate, eliminate in conventional spray system in order to hang the chain lock of workpiece and in order to the rotary apparatus of rotational workpieces.As can be seen here, native system more compact structure, simple operation, production cost is lower.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation in spray storehouse；
Fig. 3 is the internal partial schematic diagram of upper box of filter；
Fig. 4 is the upper box inside elevation view of filter；
nullIn figure: 100-sprays storehouse、101-storehouse shell、102-charging aperture、103-discharging opening、104-spiral generator、105-powder inlet pipe、106-accumulated powder plate、107-ventilation duct、108-blast pipe、200-multicyclone、201-aspirates guide plate、202-cyclone separator、203-collection powder case、300-filter、301-upper box、302-pulse compressor、303-injection tube、304-Venturi tube、305-cover plate、306-support、307-guide wheel、308-guide rail、309-transponder、310-screw rod、311-change speed gear box、312-servomotor、313-locating rack、Casing in 314-、315-porous plate、316-filter bag、317-lower box、318-ash-discharging device.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Automatic powder spraying system, including spray storehouse 100, multicyclone 200 and filter 300；The input of described multicyclone 200 is connected with spray storehouse 100, and outfan is connected with filter 300.
Described spray storehouse 100 includes storehouse shell 101, and the two ends of described storehouse shell 101 are respectively arranged with charging aperture 102 and discharging opening 103.Described charging aperture 102 and discharging opening 103 are mounted on spiral generator 104.Described spiral generator 104 includes shell and inner shell；Inner shell and shell concentric.Workpiece runs through the inner shell of spiral generator 104.Described shell is provided with powder inlet pipe 105.Described powder inlet pipe 105 connects powder cabin.
Powder in powder cabin, enters spray storehouse 100 by powder inlet pipe 105 internal, and under the effect of spiral generator 104, workpiece is carried out spiral spray.Relative to the direct spraying of conventional lance, spiral spray counteracts the impact of gravity as much as possible, to the spraying of surface of the work evenly.Native system is more suitable for the spraying of the isometric bar-shaped object of cable, and in the process of spraying, workpiece has only to translation, it is not necessary to rotate, eliminate in conventional spray system in order to hang the chain lock of workpiece and in order to the rotary apparatus of rotational workpieces.As can be seen here, native system more compact structure, simple operation, production cost is lower.
As preferably, being provided with accumulated powder plate 106 bottom described storehouse shell 101.Described accumulated powder plate 106 is in order to collect the powder settled because of action of gravity.Described accumulated powder plate 106 adopts ventilative structure.Described accumulated powder plate 106 is arranged below ventilation duct 107.Described ventilation duct 107 includes upper plate, lower plate and grid.Described grid is between upper plate and lower plate, and is arranged at the surrounding of ventilation duct 107.Described lower plate is ventilative trellis, and described ventilation duct 107 connects blast pipe 108.
Compression air enters ventilation duct 107 by blast pipe 108, and by passing through accumulated powder plate 106 after the grid of ventilation duct 107 equably, thus driving the powder on accumulated powder plate 106 up, the powder preventing a part on the one hand continues sedimentation, also powder part settled on the other hand, from newly taking back spraying area, improves the utilization rate of powder spray.
As preferably, as it is shown in figure 1, described spray storehouse 100 can be the cylinder of hollow, or as in figure 2 it is shown, described spray storehouse 100 can be the cuboid of hollow.
Described multicyclone 200 includes suction guide plate 201, cyclone separator 202 and collection powder case 203.Described suction guide plate 201 arranges and is arranged in storehouse shell 101.Described suction guide plate 201 is connected with cyclone separator 202 pipeline.Described cyclone separator 202 has 9, and parallel with one another.Described collection powder case 203 is arranged on cyclone separator 202 lower end.Present invention employs the design of the convulsion of uniqueness, it is ensured that in spray storehouse 100, air-flow is steady, and upper powder is high, saves powder.
Described filter 300 is arranged on the outfan of multicyclone 200.Described filter 300 adopts syllogic integrative-structure, is upper box 301, middle casing 314 and lower box 317 from top to bottom successively.
Described upper box 301 is provided with pulse compressor 302, injection tube 303 and Venturi tube 304.Described pulse compressor 302 is horizontally disposed with and is positioned at above injection tube 303.Described injection tube 303 is horizontally disposed with and below injection tube 303, spaced set has one group of Venturi tube 304.Described upper box 301 top is provided with cover plate 305.Described pulse compressor 302 and injection tube 303 are parallel to each other, and the outfan of pulse compressor 302 is connected with the input of injection tube 303.Described Venturi tube 304 and injection tube 303 are conducted.Pulse compressor 302 opens vent plug, sends air pulse to injection tube 303, and compression air is finally derived through Venturi tube 304, and the malleation that filter bag 316 is formed moment is impacted, it is achieved deashing.
As preferably, described injection tube 303 two ends are all located on support 306, are provided with a pair guide wheel 307 bottom described support 306.Described guide wheel 307 is arranged in guide rail 308, and as preferably, described guide rail 308 upper surface is inverted " v ".It is fixed with transponder 309 below described injection tube 303.Described transponder 309 is threaded screw rod 310.Described screw rod 310 two ends are rotationally connected with locating rack 313.Described screw rod 310 one end connects change speed gear box 311, and described change speed gear box 311 is arranged on the outfan of servomotor 312.Described screw rod 310 is parallel to each other with guide rail 308.
Servomotor 312 action, drives screw rod 310 to rotate by change speed gear box 311.Now, transponder 309 is along screw rod 310 direction action, thus driving injection tube 303 action on guide rail 308, Venturi tube 304 is positioned at appointment position.
Described middle casing 314 is provided above porous plate 315.It is provided with filter bag 316 in described middle casing 314.Described filter bag 316 is perpendicular to porous plate 315 and each filter bag 316 corresponding to the corresponding hole on porous plate 315.Described lower box 317 is arranged on below middle casing 314, and lower box 317 is in turbination；The bottom of described lower box 317 is provided with ash-discharging device 318.
When the air containing powder enters filter 300, expanding suddenly flow velocity because of gas volume and suddenly reduce, dust sinks under the effect of own wt, and remaining granule is arrested in filter bag 316 outer wall under the effects such as the screening of filter bag 316, collision and diffusion.Purified gas is discharged by upper box 301.When the dust being arrested in filter bag 316 outer wall is continuously increased, the resistance of filter 300 increases, in order to ensure that the draught control of filter 300 is in the scope limited, pulse compressor 302 sends pulse of air, each winding-up mouth of injection tube 303 be ejected into the Venturi tube 304 of correspondence.Gases at high pressure from Venturi tube 304 spray after, the surrounding air inducing and driving several times enters filter bag 316, filter bag 316 moment is caused sharply to expand, owing to the percussion of reverse impulse air-flow quickly disappears, filter bag 316 sharply shrinks again, such expansion, shrinking, make the long-pending unnecessary grit being attached on filter bag 316 outer wall be cleaned by falling, filter bag 316 is cleaned.This filter 300 sieves powder ability by force, and sieve powder particles is little.
Owing to the cleaning of filter bag 316 is that string string carries out, it is not turned off needing the air containing powder to be processed, so in the process cleaned, the disposal ability of filter 300 is constant.
The present invention adopts multicyclone 200 and the secondary recovery mechanism of filter 300 composition so that the collection of powder is more complete, and the organic efficiency of ultrafine dust is higher.
Present invention embodiment is illustrated, and under the premise without departing from present principles, this device can also make some deformation and improvement.It should be pointed out that, that all employings are equal to the technical scheme that the modes such as replacement or equivalent transformation obtain, all fall within protection scope of the present invention.
Claims (4)
1. automatic powder spraying system, it is characterised in that include spray storehouse (100), multicyclone (200) and filter (300)；The input of described multicyclone (200) is connected with spray storehouse (100), and outfan is connected with filter (300)；Described spray storehouse (100) includes storehouse shell (101)；The two ends in described storehouse shell (101) are respectively arranged with charging aperture (102) and discharging opening (103)；Described charging aperture (102) and discharging opening (103) are mounted on spiral generator (104)；Described spiral generator (104) includes shell and inner shell, inner shell and shell concentric；Described shell is provided with powder inlet pipe (105)；Described powder inlet pipe (105) connection powder cabin；Bottom, described storehouse shell (101) is provided with accumulated powder plate (106)；Described accumulated powder plate (106) is arranged below ventilation duct (107)；Described ventilation duct (107) includes upper plate, lower plate and grid；Described grid is between upper plate and lower plate, and is arranged at the surrounding of ventilation duct (107)；Described ventilation duct (107) connects blast pipe (108)；Described filter (300) includes upper box (301), middle casing (314) and lower box (317)；Described upper box (301) is provided with pulse compressor (302), injection tube (303) and Venturi tube (304)；Described pulse compressor (302) is horizontally disposed with and is positioned at injection tube (303) top；Described injection tube (303) is horizontally disposed with and injection tube (303) lower section spaced set has one group of Venturi tube (304)；Described upper box (301) top is provided with cover plate (305)；Described pulse compressor (302) and injection tube (303) are parallel to each other, and the outfan of pulse compressor (302) is connected with the input of injection tube (303)；Described Venturi tube (304) and injection tube (303) are conducted.
2. automatic powder spraying system as claimed in claim 1, it is characterised in that described multicyclone (200) includes suction guide plate (201), cyclone separator (202) and collection powder case (203)；Described suction guide plate (201) arranges and is arranged in storehouse shell (101)；Described suction guide plate (201) is connected with cyclone separator (202) pipeline；Described cyclone separator (202) has 9, and parallel with one another；Described collection powder case (203) is arranged on cyclone separator (202) lower end.
3., right wants the automatic powder spraying system as described in 1, it is characterised in that described injection tube (303) two ends are all located on support (306), described support (306) bottom is provided with a pair guide wheel (307)；Described guide wheel (307) is arranged in guide rail (308)；Described injection tube (303) lower section is fixed with transponder (309)；Described transponder (309) is threaded screw rod (310)；Described screw rod (310) two ends are rotationally connected with locating rack (313)；Described screw rod (310) one end connects change speed gear box (311), and described change speed gear box (311) is arranged on the outfan of servomotor (312)；Described screw rod (310) and guide rail (308) are parallel to each other.
4. right wants the automatic powder spraying system as described in 3, it is characterised in that described middle casing (314) is provided above porous plate (315)；It is provided with filter bag (316) in described middle casing (314)；Described filter bag (316) is perpendicular to porous plate (315) and each filter bag (316) corresponding to the corresponding hole on porous plate (315)；Described lower box (317) is arranged on middle casing (314) lower section, and lower box (317) is in turbination；The bottom of described lower box (317) is provided with ash-discharging device (318).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410544448.XA CN104289336B (en) | 2014-10-16 | 2014-10-16 | Automatic powder spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410544448.XA CN104289336B (en) | 2014-10-16 | 2014-10-16 | Automatic powder spraying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104289336A CN104289336A (en) | 2015-01-21 |
| CN104289336B true CN104289336B (en) | 2016-07-20 |
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ID=52309422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410544448.XA Expired - Fee Related CN104289336B (en) | 2014-10-16 | 2014-10-16 | Automatic powder spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104289336B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3383555A4 (en) * | 2015-11-30 | 2019-07-31 | Corning Optical Communications LLC | Recirculating powder applicator |
| CN108043610B (en) * | 2017-12-05 | 2021-02-26 | 安徽蓝博玻璃有限公司 | Glass powder sprayer |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4504292A (en) * | 1982-08-10 | 1985-03-12 | Esb Elektrostatische Spruh- Und Beschichtungsanlagen G.F. Vohringer Gmbh | Powder spray booth |
| CN201140146Y (en) * | 2007-12-28 | 2008-10-29 | 陈显忠 | Powder recycling system |
| CN201889264U (en) * | 2010-11-29 | 2011-07-06 | 潘立峰 | Multi-cyclone powder spraying room system |
| CN102151635A (en) * | 2011-03-29 | 2011-08-17 | 浙江明泉工业涂装有限公司 | Automatic powder recovering machine for industrial coating production line |
| CN202387630U (en) * | 2011-11-30 | 2012-08-22 | 中山市君禾机电设备有限公司 | Novel powder spraying system |
| CN103831182A (en) * | 2014-03-20 | 2014-06-04 | 浙江明泉工业涂装有限公司 | Improved vertical type section bar electrostatic spraying and coating device |
| CN204122276U (en) * | 2014-10-16 | 2015-01-28 | 浙江德立涂装机械有限公司 | Automatic powder spraying system |
-
2014
- 2014-10-16 CN CN201410544448.XA patent/CN104289336B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4504292A (en) * | 1982-08-10 | 1985-03-12 | Esb Elektrostatische Spruh- Und Beschichtungsanlagen G.F. Vohringer Gmbh | Powder spray booth |
| CN201140146Y (en) * | 2007-12-28 | 2008-10-29 | 陈显忠 | Powder recycling system |
| CN201889264U (en) * | 2010-11-29 | 2011-07-06 | 潘立峰 | Multi-cyclone powder spraying room system |
| CN102151635A (en) * | 2011-03-29 | 2011-08-17 | 浙江明泉工业涂装有限公司 | Automatic powder recovering machine for industrial coating production line |
| CN202387630U (en) * | 2011-11-30 | 2012-08-22 | 中山市君禾机电设备有限公司 | Novel powder spraying system |
| CN103831182A (en) * | 2014-03-20 | 2014-06-04 | 浙江明泉工业涂装有限公司 | Improved vertical type section bar electrostatic spraying and coating device |
| CN204122276U (en) * | 2014-10-16 | 2015-01-28 | 浙江德立涂装机械有限公司 | Automatic powder spraying system |
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| Publication number | Publication date |
|---|---|
| CN104289336A (en) | 2015-01-21 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CP03 | Change of name, title or address |
Address after: 313200 Zhejiang city of Huzhou province Deqing County Wukang Yongping Road No. 33 Patentee after: Zhejiang Deli automation equipment Limited by Share Ltd Address before: 313200 Zhejiang city of Huzhou province Deqing County Wukang Yongping Road No. 55 Patentee before: ZHEJIANG DELI COATING MACHINERY CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160720 Termination date: 20181016 |