CN204450236U - Numerical control ruggedization shot-blasting machine - Google Patents

Numerical control ruggedization shot-blasting machine Download PDF

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Publication number
CN204450236U
CN204450236U CN201520050309.1U CN201520050309U CN204450236U CN 204450236 U CN204450236 U CN 204450236U CN 201520050309 U CN201520050309 U CN 201520050309U CN 204450236 U CN204450236 U CN 204450236U
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CN
China
Prior art keywords
sand material
recovery cylinder
blasting
blasting cabinet
material sorting
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Expired - Fee Related
Application number
CN201520050309.1U
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Chinese (zh)
Inventor
毛仕旭
毛小平
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Zhejiang Sheng Yi Machinery Co Ltd
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Zhejiang Sheng Yi Machinery Co Ltd
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Priority to CN201520050309.1U priority Critical patent/CN204450236U/en
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Publication of CN204450236U publication Critical patent/CN204450236U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a kind of numerical control ruggedization shot-blasting machine, comprise airtight blasting cabinet, spray gun is provided with in blasting cabinet, the rotating disk mechanism of fixation workpiece, it is characterized in that: below described rotating disk mechanism, be provided with the baffle plate offering mesh, sand material recycling cavity is formed bottom baffle plate and described blasting cabinet, sand material recycling cavity is connected with recovery cylinder by sand material recovery tube, sand material sorting plate is provided with in recovery cylinder, sand material sorting plate offers some sand material sorting holes, sand material sorting plate is divided into upper recovery cylinder and lower recovery cylinder recovery cylinder, be connected with by circulating line bottom upper recovery cylinder and recycle storehouse, reject bin is connected with by waste pipe bottom lower recovery cylinder, negative pressure is aspirated into by vacuum plant in reject bin.The program realizes shot-blasting machine generation dust by arranging rational structure can be filtered, and can not affect again the crudy of workpiece.

Description

Numerical control ruggedization shot-blasting machine
Technical field
The utility model relates to a kind of numerical control ruggedization shot-blasting machine, belongs to shot-blasting machine field.
Background technology
Shot-blasting machine drives shot to spray needing processed surface of the work by gases at high pressure, thus eliminate rust to surface of the work and a kind of machine of strengthening workpiece surface mechanical performance.The shot of the spray gun ejection of shot-blasting machine does not have retracting device, and the foreign material of generation and dust to air pollution seriously, affect staff healthy.
Application number be 201220468634.6 utility model patent disclose a kind of sand-blasting machine, include cylindrical shell and spray gun, cylindrical shell becomes upper shell and lower shell by a baffle for separating, the blade being provided with vacuum motor in upper shell and being driven by vacuum motor, this blade is towards lower shell, lower shell can be made during blade rotation to produce negative pressure, in lower shell, corresponding blade place is provided with filter mantle, the bottom of lower shell is the cone of a splendid attire sand material, cone base goes out sandpipe by one and is connected with described spray gun, lance outlet place connects a recycling cavity, recycling cavity passes in lower shell by a recovery tube, the afterbody of spray gun is connected with source of the gas, and be provided with an annular brush circle in recycling cavity outlet.Because the vacuum motor band moving vane in sand-blasting machine upper shell produces negative pressure, therefore, sand material and dust impurities return in lower shell by recovery tube, sand material can be recycled, sand material can be recycled, dust and impurity are then promoted to filter mantle place by negative pressure and filter, and can effectively prevent the dust pollution of gun slot and sand material from splashing, environmental protection, safety.
But above-mentioned patent has numerous defect; sand material injection gun slot is driven by gases at high pressure in spray gun; if connect recycling cavity at gas-blowing outlets place; the lower shell connected due to recycling cavity is negative pressure; negative pressure can reduce the pressure in spray gun, and the spray speed making sand material spray spray gun declines, and a part of sand material can flow back to lower shell by recycling cavity; make the sand material of ejection spray gun not full, sparse sand material effectively cannot remove the rusty stain of surface of the work or the mechanical performance on strengthening workpiece surface.
A problem is in addition, the sand material of such scheme recycles, only have impurity and dust can filter because negative pressure is promoted to filter mantle place, and sand material can produce wearing and tearing because of continuous striking work surface in constantly using, the shot size of composition sand material can not of uniform sizely cause, if shot size is too little, then quality lightens, and cannot effectively eliminate rust to surface of the work or improve mechanical performance.Can only flog a dead horse in the sand material that less shot mixes, not only waste energy, and the workpiece surface quality processed often does not reach requirement.
Utility model content
For the deficiency that prior art exists, the purpose of this utility model is to provide a kind of numerical control ruggedization shot-blasting machine, and the dust realizing shot-blasting machine generation by arranging rational structure can be filtered, and can not affect again the crudy of workpiece.
For achieving the above object, the utility model provides following technical scheme: a kind of numerical control ruggedization shot-blasting machine, comprise airtight blasting cabinet, spray gun is provided with in blasting cabinet, the rotating disk mechanism of fixation workpiece, the baffle plate offering mesh is provided with below described rotating disk mechanism, sand material recycling cavity is formed bottom baffle plate and described blasting cabinet, sand material recycling cavity is connected with recovery cylinder by sand material recovery tube, sand material sorting plate is provided with in recovery cylinder, sand material sorting plate offers some sand material sorting holes, sand material sorting plate is divided into upper recovery cylinder and lower recovery cylinder recovery cylinder, be connected with by circulating line bottom upper recovery cylinder and recycle storehouse, reject bin is connected with by waste pipe bottom lower recovery cylinder, negative pressure is aspirated into by vacuum plant in reject bin.
By adopting technique scheme, the dust that airtight blasting cabinet makes shot-blasting machine produce can not have influence on staff, the baffle plate offering mesh can allow the sand material that sprays in spray gun and dust enter into sand material recycling cavity, turn avoid workpiece to fall in sand material recycling cavity, causing surface of the work to be stained with sand material will clear up again.Sand material, dust enter into upper recovery cylinder by sand material recovery tube, and the qualified sand material that diameter is larger is retained down to enter by sand material sorting plate and recycles storehouse continuation sandblasting operation, thus ensure that by the quality of sandblasting workpiece; Dust and the smaller defective sand material of diameter then enter into lower recovery cylinder by sand material sorting holes, then enter reject bin etc. to be treated.Negative pressure state in reject bin is the power resources that dust and sand material can enter into recovery cylinder in blasting cabinet, because sand material recycling cavity is arranged on bottom blasting cabinet, the sand material of bottom to be transported to the recovery cylinder of eminence or pass through connecting gear, be beneficial to pressure difference to realize, obviously adopt in reject bin as the integrally-built compactedness of pressure difference mode relative device of negative pressure, simplification are good.
The utility model is set to further: downward-sloping towards described sand material recovery tube direction bottom described blasting cabinet.
By adopting technique scheme, sand material is generally all made up of the shot of spheroidal, downward-sloping towards sand material recovery tube direction bottom blasting cabinet, and sand material can be allowed all to roll to sand material recovery tube place, and the sand material in sand material recycling cavity can be allowed fully to be drawn onto in recovery cylinder.
The utility model is set to further: described sand material sorting plate is downward-sloping towards described circulating line direction.
By adopting technique scheme, the principle that this reason catches up with the blasting cabinet bottom angled stated is the same, facilitates qualified sand material and can enter into completely and recycle storehouse.
The utility model is set to further: the diameter of described sand material sorting holes is 0.55mm to 0.6mm.
By adopting technique scheme, the preferred diameter of sand material is greater than 0.6mm, if be less than 0.6mm, the quality of workpiece just there will be decline, and show as surface of the work rusty stain local and still exist, superficial makings is uneven, but there is error due to during processing sand material sorting holes, the interval of 0.55 to 0.6 is set, although now workpiece quality declines to some extent, whether obvious especially, can ensure that workpiece quality allows again sand material utilization rate higher like this, save entreprise cost.
The utility model is set to further: described blasting cabinet is provided with blower fan, and fan outlet is connected with blasting cabinet inside, and air inlet is connected with the external world.
By adopting technique scheme, due to the space that blasting cabinet is airtight, the slug detect pressure difference of negative pressure state draws the sand material in blasting cabinet, and provide pressure in blasting cabinet only along with the air-flow that spray gun sprays together, the air-flow that spray gun provides is limited, the pressure of shot-blasting machine after running one break time in blasting cabinet can progressively decline, and so just cannot well utilize pressure differential to extract the sand material in sand material recycling cavity.By arranging the pressure that blower fan ensures in blasting cabinet, make the sand material in sand material recycling cavity can enter into recovery cylinder smoothly.Another benefit arranging blower fan is when spray gun power cut-off, and blower fan can be the air that in blasting cabinet, conveying is clean, and then enters recovery cylinder under pressure differential effect, is equivalent to clean air blasting cabinet cleaning several.Facilitate staff and need not wait for the sealed door just opening blasting cabinet too for a long time, enter blasting cabinet and to have taken manufactured workpiece.
Accompanying drawing explanation
Fig. 1 is structure chart of the present utility model;
Fig. 2 is the structural representation that the utility model cuts blasting cabinet open;
Fig. 3 is the structure principle chart of the utility model recovery cylinder.
Accompanying drawing illustrates: 1, blasting cabinet; 2, spray gun; 3, rotating disk mechanism; 4, baffle plate; 5, sand material recycling cavity; 6, sand material recovery tube; 7, recovery cylinder; 71, upper recovery cylinder; 72, lower recovery cylinder; 8, waste pipe; 9, reject bin; 10, blower fan; 11, circulating line; 12, storehouse is recycled; 13, sand material sorting plate; M, sand material.
Detailed description of the invention
With reference to accompanying drawing, the utility model is described further.
A kind of numerical control ruggedization shot-blasting machine, comprise airtight blasting cabinet 1, spray gun 2 is provided with in blasting cabinet 1, the rotating disk mechanism 3 of fixation workpiece, the baffle plate 4 offering mesh is provided with below rotating disk mechanism 3, sand material recycling cavity 5 is formed bottom baffle plate 4 and blasting cabinet 1, sand material recycling cavity 5 connects recovery cylinder 7 by sand material recovery tube 6, sand material sorting plate 13 is provided with in recovery cylinder 7, sand material sorting plate 13 offers some sand material sorting holes, sand material sorting plate 13 is divided into upper recovery cylinder 71 and lower recovery cylinder 72 recovery cylinder 7, connected by circulating line 11 bottom upper recovery cylinder 71 and recycle storehouse 12, reject bin 9 is connected by waste pipe 8 bottom lower recovery cylinder 72, negative pressure is aspirated into by vacuum plant in reject bin 9.The dust that airtight blasting cabinet 1 makes shot-blasting machine produce can not have influence on staff, the baffle plate 4 offering mesh can allow the sand material m of ejection in spray gun 2 and dust enter into sand material recycling cavity 5, turn avoid workpiece to fall in sand material recycling cavity 5, causing surface of the work to be stained with sand material m will clear up again.Sand material m, dust enter into upper recovery cylinder 71 by sand material recovery tube 6, and the larger qualified sand material m of diameter is retained down to enter by sand material sorting plate 13 and recycles storehouse 12 and continue sandblasting operation, thus ensure that by the quality of sandblasting workpiece; Dust and the smaller defective sand material m of diameter then enter into lower recovery cylinder 72 by sand material sorting holes, then enter reject bin 9 etc. to be treated.Negative pressure state in reject bin 9 is the power resources that dust and sand material m can enter into recovery cylinder 7 in blasting cabinet 1, because sand material recycling cavity 5 is arranged on bottom blasting cabinet 1, the sand material m of bottom to be transported to the recovery cylinder 7 of eminence or pass through connecting gear, be beneficial to pressure difference to realize, obviously adopt in reject bin 9 as the integrally-built compactedness of pressure difference mode relative device of negative pressure, simplification are good.Vacuum plant can be any devices vacuumized such as water circulation vavuum pump, Roots vaccum pump, the air in reject bin 9 is taken away by pipeline, thus makes reject bin 9 form negative pressure.
Downward-sloping towards described sand material recovery tube 6 direction bottom blasting cabinet 1.Sand material m is generally made up of the shot of spheroidal, downward-sloping towards sand material recovery tube 6 direction bottom blasting cabinet 1, and sand material m can be allowed all to roll to sand material recovery tube 6 place, and the sand material m in sand material recycling cavity 5 can be allowed fully to be drawn onto in recovery cylinder 7.
Sand material sorting plate 13 is downward-sloping towards described circulating line 11 direction.The principle that this reason catches up with blasting cabinet 1 bottom angled stated is the same, facilitates qualified sand material m and can enter into completely and recycle storehouse 12.
The diameter of sand material sorting holes is 0.55mm to 0.6mm.The preferred diameter of sand material m is greater than 0.6mm, if be less than 0.6mm, the quality of workpiece just there will be decline, show as surface of the work rusty stain local still to exist, superficial makings is uneven, but there is error due to during processing sand material sorting holes, arranges the interval of 0.55 to 0.6, although now workpiece quality declines to some extent, but whether obvious especially, can ensure that workpiece quality allows again sand material m utilization rate higher like this, save entreprise cost.
Blasting cabinet 1 is provided with blower fan 10, and blower fan 10 air outlet is connected with blasting cabinet 1 inside, and blower fan 10 air inlet is connected with the external world.Due to the space that blasting cabinet 1 is airtight, the slug detect pressure difference of negative pressure state draws the sand material m in blasting cabinet 1, and provide pressure in blasting cabinet 1 only along with the air-flow that spray gun 2 sprays together, the air-flow that spray gun 2 provides is limited, the pressure of shot-blasting machine after running one break time in blasting cabinet 1 can progressively decline, and so just cannot well utilize pressure differential to extract the sand material m in sand material recycling cavity 5.By arranging the pressure that blower fan 10 ensures in blasting cabinet 1, make the sand material m in sand material recycling cavity 5 can enter into recovery cylinder 7 smoothly.Another benefit arranging blower fan 10 is when spray gun 2 power cut-off, and blower fan 10 can be the air that in blasting cabinet 1, conveying is clean, and then enters recovery cylinder 7 under pressure differential effect, is equivalent to clean for several times blasting cabinet 1 with clean air.Facilitate staff and need not wait for the sealed door just opening blasting cabinet 1 too for a long time, enter blasting cabinet 1 and to have taken manufactured workpiece.

Claims (5)

1. a numerical control ruggedization shot-blasting machine, comprise airtight blasting cabinet, spray gun is provided with in blasting cabinet, the rotating disk mechanism of fixation workpiece, it is characterized in that: below described rotating disk mechanism, be provided with the baffle plate offering mesh, sand material recycling cavity is formed bottom baffle plate and described blasting cabinet, sand material recycling cavity is connected with recovery cylinder by sand material recovery tube, sand material sorting plate is provided with in recovery cylinder, sand material sorting plate offers some sand material sorting holes, sand material sorting plate is divided into upper recovery cylinder and lower recovery cylinder recovery cylinder, be connected with by circulating line bottom upper recovery cylinder and recycle storehouse, reject bin is connected with by waste pipe bottom lower recovery cylinder, negative pressure is aspirated into by vacuum plant in reject bin.
2. numerical control ruggedization shot-blasting machine according to claim 1, is characterized in that: downward-sloping towards described sand material recovery tube direction bottom described blasting cabinet.
3. numerical control ruggedization shot-blasting machine according to claim 1, is characterized in that: described sand material sorting plate is downward-sloping towards described circulating line direction.
4. numerical control ruggedization shot-blasting machine according to claim 3, is characterized in that: the diameter of described sand material sorting holes is 0.55mm to 0.6mm.
5. numerical control ruggedization shot-blasting machine according to claim 4, is characterized in that: described blasting cabinet is provided with blower fan, and fan outlet is connected with blasting cabinet inside, and air inlet is connected with the external world.
CN201520050309.1U 2015-01-24 2015-01-24 Numerical control ruggedization shot-blasting machine Expired - Fee Related CN204450236U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436783A (en) * 2018-05-16 2018-08-24 天津滨海新区元可环保科技有限公司 A kind of steel drum renovation processing assembly line
CN109746427A (en) * 2019-03-14 2019-05-14 周焱春 A kind of lost foam casting apparatus
CN110605668A (en) * 2019-09-29 2019-12-24 广州大学 Reinforced machining mechanism and equipment for machining bearing outer ring roller path
CN112008616A (en) * 2020-09-03 2020-12-01 湖南匡楚科技有限公司 Novel shot blasting machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436783A (en) * 2018-05-16 2018-08-24 天津滨海新区元可环保科技有限公司 A kind of steel drum renovation processing assembly line
CN108436783B (en) * 2018-05-16 2023-09-08 江悦(天津)环保科技有限公司 Steel drum renovating treatment assembly line
CN109746427A (en) * 2019-03-14 2019-05-14 周焱春 A kind of lost foam casting apparatus
CN110605668A (en) * 2019-09-29 2019-12-24 广州大学 Reinforced machining mechanism and equipment for machining bearing outer ring roller path
CN110605668B (en) * 2019-09-29 2020-11-13 广州大学 Reinforced machining mechanism and equipment for machining bearing outer ring roller path
CN112008616A (en) * 2020-09-03 2020-12-01 湖南匡楚科技有限公司 Novel shot blasting machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150708

Termination date: 20170124

CF01 Termination of patent right due to non-payment of annual fee