CN205012483U - Heat preservation, structure intergral template production line - Google Patents
Heat preservation, structure intergral template production line Download PDFInfo
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- CN205012483U CN205012483U CN201520687588.2U CN201520687588U CN205012483U CN 205012483 U CN205012483 U CN 205012483U CN 201520687588 U CN201520687588 U CN 201520687588U CN 205012483 U CN205012483 U CN 205012483U
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Abstract
The utility model discloses a heat preservation, structure intergral template production line, structure division wherein once divide into backward from preceding among the band conveyer of production line: layer board put on the shelf district, the floating district of bottom plate material loading, the floating district of heat preservation core material loading, the floating district of roof material loading, scale cutting district, secondary compaction district and the maintenance district that puts on the shelf, be used for respectively the layer board the material loading, flatten and cut, realize serialization production. Through production line and method for in the invention, can realize intergral template's preparation, especially can realize jumbo size intergral template's preparation, the for example preparation of integrative wallboard.
Description
Technical field
This utility model relates to the heat insulating panel technical field used in novel energy-conserving building materials, specifically insulation, structural integrity board assembly line and production method.
Background technology
Insulation, structural integrity plate is a kind of novel energy-conserving building materials, divides from structure, has individual layer, the dividing of bilayer and three layers, such as, and the substrate etc. of Single-layer Insulation integrated board, two-sided anti-crack thermal insulation partition board, true mineral varnish integrated plate for heat insulation.For two-sided anti-crack thermal insulation partition board, its structure comprises one deck cracking resistance concrete substrate and one deck granular polystyrene plate, wherein, concrete procedure is, first produces the cracking resistance concrete substrate of certain size, puts into a mould again after cracking resistance concrete substrate maintenance sclerosis, concrete substrate is built one deck granular polystyrene, realize bonding between the two, cover one deck concrete substrate more as required, form the integrated board of two-layer hard substrate clamping.
It can thus be appreciated that existing insulation, structural integrity plate are all the manufactures of point some steps, and technique is long, need repeatedly maintenance, build shaping, the difficult control of quality, efficiency is low.
Meanwhile, owing to adopting particular manufacturing craft manufacture, due to the restriction of mould, the overall dimensions of existing integrated board can not be too large, otherwise there is the difficulty on manufacturing, and easily occur the problem that bends.
Utility model content
In order to solve the deficiencies in the prior art, the utility model provides a kind of insulation, structural integrity board assembly line and production method, for the production of integrated board, solve the problem that existing difficulty of becoming a useful person is large, lumber recovery is low, this production line can disposable synchronous production warming plate, building structure integrated plate for heat insulation, heat-preservation partition board, true mineral varnish heat insulation base plate simultaneously.
The utility model solves the technical scheme that its technical problem adopts:
Insulation, structural integrity board assembly line, is characterized in that: be once divided into from front to back in the belt conveyor of described production line: the added district of supporting plate, the floating district of base plate material loading, the floating district of heat preservation core plate material loading, the floating district of top board material loading, Length-fixing cutting district, secondary compaction district and added maintenance district;
The added district of supporting plate, manipulator by supporting plate on the belt conveyor that supporting plate laydown area is carried to supporting plate rest area;
The floating district of base plate material loading, across arranging first mixer on the belt conveyor in this district, the charging aperture of the first mixer is provided with major ingredient adding set, adjuvant adding device and water adding set, the material storing box of mortar storage is set in the discharge outlet of the first mixer, the discharge gate of described material storing box lower end arranges an adjustable for height square shade, in material storing box, be provided with flag gate;
Across the first compression roll arranging a pair pair of base plate bed of material and carry out compacting on rear side of material storing box;
Belt conveyor between the added district of supporting plate and the floating district of base plate material loading is provided with a film relieving mechanism,
The floating district of heat preservation core plate material loading, comprise main hopper, measuring chute, the second mixer and storage bin hopper, wherein main hopper, measuring chute, the second mixer and storage bin are successively set in frame from top to bottom, in the bottom in major ingredient storehouse, discharge nozzle and regulating gate are installed, each discharge nozzle connects a measuring chute, the bottom of each measuring chute is connected to the second mixer by pipeline, and arranges gate; The side casing of the second mixer is installed an auxiliary material and adds mechanism and water interpolation mechanism, the discharging opening of the second mixer is controlled to open by pneumatic gate valve, a storage bin hopper is set in the below of discharging opening, be provided with a flag gate in storage bin hopper, the below of storage bin hopper discharge port is adjustable for height second square shade;
The floating district of top board material loading, the described floating district of top board material loading is material loading on heat preservation core plate and floating, and its structure is identical with the floating district of base plate material loading;
Arrange the first grid cloth relieving mechanism and the second compression roll respectively in the both sides, front and back in the floating district of heat preservation core plate material loading, wherein, the first grid cloth relieving mechanism is identical with film relieving mechanism structure;
The both sides, front and back in the floating district of top board material loading arrange the second grid cloth relieving mechanism and the 3rd compression roll respectively, and wherein, the second grid cloth relieving mechanism is identical with film relieving mechanism structure;
Length-fixing cutting district, for the cutting of integrated board;
Secondary compaction district, carries out compacting by a pair secondary compaction roller;
Added maintenance district, is placed on ready-made unhardened integrated board in maintenance framework according to the mode of layering by an elevating mechanism.
Further, described belt conveyor comprises two kinds of speed, and all Belt Conveying speed before Length-fixing cutting district are V1, and all Belt Conveying speed after Length-fixing cutting district are V2, and V2 > V1.
Further, a cleaning area was also comprised before added maintenance district, be provided with in region, described cleaning area: the frame on the downside of supporting plate installs a brush roll of cleaning the bottom surface of supporting plate, and brush roll is arranged in a tank, and described brush roll is by motor direct-drive.
Further, described manipulator is sucking disc type mechanical hand, comprise planer-type truss, sucker walker, sucker fixed mount and Suction cup assembly, planer-type truss is wherein across on belt conveyor (13), and sucker walker back and forth can be walked under the driving of driving force between two stations.
Further, the gap between the first compression roll is adjustable, wherein, installed by slide block and bearing between first compression roll of upside and frame, first compression roll opposing slider is rotatable, and the relative frame of described slide block can up-down adjustment, and regulative mode is that spiral shell is seted the tone joint.
Further, described film relieving mechanism comprises rotating shaft, steps up dish and damper, rotating shaft two ends are wherein respectively arranged with threaded one end, and screw a pair fixed film volume at screw thread place step up dish, be also provided with the damper of the pretension degree regulating rotating shaft at two ends.
Further, on rear side of described first compression roll, the first scraper plate is set, and the height of scraper plate and angle adjustable; On rear side of described second compression roll, the second scraper plate is set, and the height of scraper plate and angle adjustable; On rear side of described 3rd compression roll, the 3rd scraper plate is set, and the height of scraper plate and angle adjustable.
Further, be provided with in described Length-fixing cutting district: cast-cutting saw, block, wherein cast-cutting saw is arranged on a crane, crane is arranged on a slide unit, slide unit has the locomotive function in vertical and left and right directions three dimensions, block is arranged on one end of slide unit, and slide unit is wherein arranged in frame by rectilinear orbit, and arranges Vidacare corp between.
Further, described supporting plate adopts PVC dull and stereotyped.
Insulation, structural integrity plate producing process, is characterized in that:
The first step, use manipulator to be placed on belt conveyor by supporting plate continuous print in the added district of supporting plate, handle ensures that all supporting plates are end to end, and covers thin film on supporting plate;
Second step, in the floating district of base plate material loading by the first mixer to uniform fold one deck cement sand bed on supporting plate, through compacting, strike off after on cement sand bed, be coated with one deck grid cloth,
3rd step, the second mixer is passed through to cement mortar upper surface uniform fold one layer of heat preservation particle slurry in the floating district of heat preservation core plate material loading, wherein heat-insulating granules slurry is the expanded beads that Surface coating has slurry, through compacting, strike off after on heat-insulating granules pulp layer, be coated with one deck grid cloth
4th step, in the floating district of top board material loading by mixer to uniform fold one deck cement sand bed on heat-insulating granules pulp layer, then through overcompaction, strike off after carry out fixed length cutting, cut place is between the splicing gap of supporting plate between two;
5th step, is transported to above-mentioned supporting plate in airing nursing frame, is departed from by integrated board after maintenance in 24 hours on supporting plate, eventually passes the surrounding burr of cast-cutting saw to integrated board and carries out cutting the integrated board forming certain size specification.
The beneficial effects of the utility model are: by this production line and method, can realize the making of integrated board, especially can realize the making of large scale integrated board, such as the making of one wallboard.
Can realize the production of streamlined, personnel are reduced to bottom line, a large amount of liberation labours, enhances productivity.
The integrated board produced due to be on a production line out, overall construction intensity is higher.
Accompanying drawing explanation
Fig. 1 is production line schematic diagram of the present utility model.
Fig. 2 is manipulator front view.
Fig. 3 is manipulator top view.
Fig. 4 is the stereogram of film relieving mechanism.
Fig. 5 is the stereogram of system for compacting.
Fig. 6 is the stereogram of sandwich.
Fig. 7 is the front view of brush device.
Fig. 8 is the front view of fixed length cutting mechanism.
Fig. 9 is the top view of belt conveyor.
Figure 10 is the partial schematic diagram in the floating district of base plate material loading.
Figure 11 is the partial schematic diagram in the floating district of heat preservation core plate material loading.
Figure 12 is the partial view in added maintenance district.
In figure: the 1 added district of supporting plate, 11 supporting plates, 12 manipulators, 121 planer-type truss, 122 sucker walkers, 123 sucker fixed mounts, 124 Suction cup assemblies, 13 belt conveyors, 131 baffle plates, 125 supporting plate laydown areas, 126 supporting plate rest areas, the 2 floating districts of base plate material loading, 21 first mixers, 22 main hoppers, 23 auxiliary material buckets, 24 mortar material storing box, 25 square shades, 26 first compression rolls, 261 slide blocks, 262 screws, 27 film relieving mechanisms, 271 rotating shafts, 272 step up dish, 273 dampers, 28 first scraper plates, 281 first scraper plates, the 3 floating districts of heat preservation core plate material loading, 31 storage bin hoppers, 32 second mixers, 33 Pneumatic conveying pipelines, 34 measuring chutes, the 4 floating districts of top board material loading, 41 first grid cloth relieving mechanisms, 42 second compression rolls, 43 second scraper plates, 44 second grid cloth relieving mechanisms, 45 the 3rd compression rolls, 46 the 3rd scraper plates, 5 Length-fixing cutting districts, 51 cast-cutting saws, 52 blocks, 53 cranes, 54 slide units, 6 secondary compaction districts, 61 secondary compaction rollers, 7 cleaning areas, 71 brush roll, 8 added maintenance districts, 81 melt pits, 82 hydraulic elevators, 83 idler assemblies, 84 position sensors.
23 ' auxiliary material bucket, 22 ' main hopper, 25 ' square shade.
Detailed description of the invention
As shown in Figures 1 to 12; for existing defect; what develop is insulation, structural integrity board assembly line; this production line can complete all flow processs of the plate that to be directly made into one from mortar, original material such as fire prevention granular polystyrene etc.; realize the production of scale, streamlined, whole process integration degree is high.
Above-mentioned integrated board should comprise basic type, such as, the integrated board of the types such as Single-layer Insulation plate, two-sided anti-crack thermal insulation partition board, true mineral varnish integrated plate for heat insulation, building heat preservation integrated board, can make the integrated board of various structures, can improve the utilization rate of equipment.
Its basic principle is, manipulator is utilized to be placed on belt conveyor by supporting plate, supporting plate adopts the material of certain rigidity to make, continual densely arranged between supporting plate, then uniform fold one deck high-intensity anti-cracking mortar on supporting plate, thickness can carry out regulable control as required, and flatten, and then uniform fold one deck has the granular polystyrene slurry of fire-proof function, flatten process, cover one deck high-intensity anti-cracking mortar again, complete the making of the integrated board of three layer construction, finally scale segmentation, added maintenance are carried out to it.
Certainly above-mentioned process can carry out the making of Single-layer Insulation plate, multilayer integrated board as required.
Based on above-mentioned description, be described to produce three layers of integrated board, the production line that the utility model provides is made up of following various piece.
Belt conveyor, as Fig. 1 and Fig. 9, divide from station, be once divided into from front to back: the added district of supporting plate 1, the floating district of base plate material loading 2, the floating district of heat preservation core plate material loading 3, the floating district of top board material loading 4, Length-fixing cutting district 5, secondary compaction district 6, cleaning area 7 and added maintenance district 8.
From speed, belt conveyor comprises two kinds of speed, and all Belt Conveying speed before Length-fixing cutting district are V1, and all Belt Conveying speed after fixed length cutting is gone are V2, and V2 > V1.
Above-mentioned belt conveyor, is arranged as required, forms by many groups, forms knockdown structure.
On above-mentioned belt conveyor, according to function zoning method, set forth from front to back.
The added district 1 of supporting plate, supporting plate 11 adopts PVC dull and stereotyped, and specification generally adopts 1.2 meters × 3 meters specifications, for the floor height of 2.8 meters, can meet the height needs of whole fan metope.Supporting plate 1 thickness is at 1 cm, and surface requirements is smooth, and flatness requirement is without the collimation error.Certainly, also can select the flat board of the material such as corrosion resistant plate, tempered glass, cost is higher.A manipulator 12, for the feature that supporting plate area is larger, adopt sucking disc type mechanical hand, this sucking disc type mechanical hand comprises planer-type truss 121, sucker walker 122, sucker fixed mount 123 and Suction cup assembly 124, planer-type truss 121 is wherein across on belt conveyor 13, there are two stations, a station is the supporting plate laydown area 125 being positioned at belt side, another station is positioned on conveyer belt, it is supporting plate rest area 126, sucker walker 122 back and forth can be walked under the driving of driving force between two stations, the best mode of walking is gear & rack structure, namely under the drive of a motor, walker moves back and forth, switching position between supporting plate laydown area 125 and supporting plate rest area 126, realize the material loading of supporting plate.Sucker fixed mount 123 is arranged on sucker walker 122, can position on vertical direction and motion, concrete, between walker 122 and sucker fixed mount 123, adopt the structure of lead and rack-and-pinion to carry out leading and drive, sucker is four or six, sucker mouth down, towards supporting plate, is coordinated by negative pressure source of the gas and carries out adsorption operation.By above-mentioned to move up and down, supporting plate takes out and is placed on belt conveyor by side-to-side movement in supporting plate heap, completes the automatic charging process of supporting plate.
The use of above-mentioned manipulator is to improve automaticity, reduces human cost.Certainly, above-mentioned manipulator also can have artificial substituting, artificial loading, needs two manually to carry out operation herein.
For ensureing supporting plate accurately putting in place on belt conveyor, arrange wedge, totally four in the both sides of belt conveyor 13, the wedge of both sides arranges the splayed structure of composition upward opening in pairs.And baffle plate 131 is set in the both sides of belt conveyor, for limiting supporting plate amplitude of fluctuation in the lateral direction.
The floating district 2 of base plate material loading, across arranging first mixer 21 on the belt conveyor 13 of this section, first mixer 21 is for the stirring of high-intensity anti-cracking mortar, general employing vertical mixing tank, the charging aperture of the first mixer 21 is provided with cement, the main hoppers such as glass bead 22 and weigher CT, also be provided with the auxiliary material buckets 23 such as antimitotic agent and weigher CT simultaneously, and water tank and measuring pump, above-mentioned various raw materials are inputted in proportion in the first mixer 21, after fully stirring, open the discharging opening of the first mixer 21 to discharge in mortar material storing box 24, material directly comes on supporting plate, at the discharge gate of material storing box lower end, an adjustable for height square shade 25 is set, by regulating the height of square shade 25, control to pave by the lower edge of square shade the thickness of mortar.Discharge velocity is controlled by the flag gate on material storing box, this flag gate has two kinds of operator schemes, one is manual operation, and carry out free-hand Operation control by workman, another kind adopts Electric Machine Control, namely controlled the flip angle of flag gate by the cooperation of worm and gear and motor, and then control blanking speed.
Distance material storing box on rear side of 1 meter place belt on across a pair first compression rolls 26, one in first compression roll 26 downside being positioned at belt, for lifting supporting plate, another root is positioned at the upside of belt, and is connected with power, by rotating the high-intensity anti-cracking mortar preliminary consolidation made on supporting plate, form a base plate that is smooth, that meet anticipated thickness, this base plate is soft non-hardening state, can carry out preliminary compacting simultaneously, improve its compactness.Gap between first compression roll 26 of above-mentioned paired setting is adjustable, as Fig. 5, be structurally: installed by slide block and bearing between the first compression roll 26 of upside and frame, first compression roll 26 opposing slider is rotatable, slide block 261 relatively frame can up-down adjustment, and regulative mode is that spiral shell is seted the tone joint.Particularly, stage clip and screw 262 being set between the slide block slot on slide block and frame, by loosening or tightening screw, the spacing between two compression rolls can being regulated.
Bonding for preventing high-intensity anti-cracking mortar from being formed on supporting plate, belt conveyor between the added district of supporting plate 1 and the floating district 2 of base plate material loading is provided with a film relieving mechanism 27, as Fig. 4, this mechanism comprises rotating shaft 271, steps up dish 272 and damper 273, rotating shaft 271 two ends are wherein respectively arranged with threaded one end, and screw at screw thread place step up for a pair dish, can roll up by fixed film by stepping up dish, simultaneously, damper 273 is also provided with at two ends, this damper is band brake type structure, by the adjustment of this damper, can regulate the pretension degree of rotating shaft.During use, film sticks on supporting plate, then under the drive of supporting plate, can realize pulling film roll automatically.Wrinkle resistant for ensureing film, one can be arranged planish roller, planishing for film between rotating shaft and supporting plate.
And whether the first scraper plate 28 can be set on rear side of the first compression roll 26, striking off for surface as required, wherein the first scraper plate 281 is fixed in a rotating shaft, as Fig. 6, can regulate height and the angle of scraper plate.Concrete, rotating shaft is arranged on a slide block, slide block can upper and lower to adjusting position, and turbine and worm adjustment structure is set between slide block and rotating shaft, for regulating the rotational angle of rotating shaft.
The floating district 3 of heat preservation core plate material loading, as Figure 11, frame, main hopper 22 ', measuring chute 34, weigher, measuring pump, the second mixer 32, storage bin hopper 31 and auxiliary material bucket 23 ' is provided with in this region, wherein main hopper, measuring chute, mixer and storage bin are successively set in frame from top to bottom, frame is welded type frame-like, has shaped steel to weld and is formed.Main hopper 22 ' is arranged on the top of frame, structure is the casing of a hollow out, and comprise framework and metal grill plate, wherein the mesh of metal grill plate is less than 1 millimeter, is advisable not allow modified polyphenyl particle expose.
Be Pneumatic conveying pipeline 33 on the top of main hopper 22 ', in major ingredient storehouse 22 ', add modified polyphenyl particle by the mode of Geldart-D particle in time, make the modified polyphenyl particle in storehouse remain on certain quantity.Two discharge nozzles are installed in the bottom in major ingredient storehouse 22 ', discharge nozzle is flexible, and regulating gate is installed, each discharge nozzle connects a measuring chute, and measuring chute 34 is directly fixed in frame, and measuring chute 34 measures modified polyphenyl particle wherein, the mode of metering adopts weight metering mode, that is, weight metering sensor is set in measuring chute, for weight metering.
The bottom of each measuring chute 34 is connected to the feed inlet of the second mixer 32 by soft cloth pipeline, and arranges gate, and wherein, the feed inlet of the second mixer 32 is bucket-shaped, is flexible coupling with soft cloth pipeline.Further, above-mentioned gate uses the gate of pneumatic control, carries out gate control, coordinates electric-control system to realize automatically controlling.
The side casing of the second mixer 32 installs an auxiliary material adding tube and water adding tube, auxiliary material adding tube upwards connects weigher and multiple auxiliary material storehouse successively, auxiliary material position in storehouse, in the top of mixer, rely on gravity to add auxiliary material, and the quantity of auxiliary material is controlled by weigher.Water adding tube connects a water tank by measuring pump, controls the use amount of adding water, add auxiliary material eventually in the second mixer by measuring pump.The usage ratio of above-mentioned modified polyphenyl particle, auxiliary material and water and use amount, by control with computational intelligence, make mixed material ratio suitable.
The discharging opening of the second mixer 32 has pneumatic gate valve to control to open, and arrange a storage bin hopper 31 in the below of discharging opening, storage bin hopper is funnel-form, upper end is uncovered, lower end is provided with a flag gate, and flag gate is controlled by the handle in outside, the opening degree of the flag gate controlled by swinging handle.Opening degree is larger, and blanking velocity is faster.By arranging observation port on the sidewall of storage bin, inner material situation can be observed, simultaneously can convenient for maintaining.
The below of the discharge port of storage bin hopper 31 is a conveyer belt and square shade 25 ', adjustable for height square shade 25 ', by regulating the height of square shade 25 ', control to pave by the lower edge of square shade the thickness of mortar, for the conveying of concrete substrate, in course of conveying, above-mentioned modified polyphenyl particle is discharged on concrete substrate, and paves a kind of composite construction of formation.
Use procedure is as follows: by the mode of Geldart-D particle, modified polyphenyl particle is placed in main hopper, stand-by, then by the modified polyphenyl particle discharging certain volume or quality in measuring chute, and drain in the second mixer, simultaneously, in the second mixer, add some auxiliary material and water is controlled by control system, after fully stirring, one deck fireproof mortar is coated with uniformly at the external surface of granular polystyrene, drain stand-by to storage bin, finally, control delivery rate is carried out by flag gate, and a uniform insulation layer of thickness is formed on concrete substrate.
Certainly above-mentioned process also can directly be carried out, and is laid on supporting plate and forms Single-layer Insulation plate.
The floating district 4 of top board material loading, identical with the floating district of base plate material loading from structure, difference is, the floating district of top board material loading 4 is material loadings on heat preservation core plate and floating, and the floating district of top board material loading is material loading on supporting plate and floating.Its structure is identical with the floating district of base plate material loading, is not repeating.
First grid cloth relieving mechanism 41, second compression roll 42 and the second scraper plate 43 is set respectively in the both sides, front and back in the floating district 3 of heat preservation core plate material loading, wherein, first grid cloth relieving mechanism 41 is identical with film relieving mechanism structure, and difference is grid cloth and film what place thereon respectively.
The both sides, front and back in the floating district 4 of top board material loading arrange the second grid cloth relieving mechanism 44, the 3rd compression roll 45 and the 3rd scraper plate 46 respectively, wherein, second grid cloth relieving mechanism 44 is identical with film relieving mechanism structure, and difference is grid cloth and film what place thereon respectively.
Length-fixing cutting district 5, as Fig. 5, electro-mechanical principle is adopted to carry out fixed length cutting, be provided with in this region: cast-cutting saw 51, block 52, wherein cast-cutting saw 51 is arranged on a crane 53, crane is arranged on a slide unit 54, slide unit 54 has the locomotive function in vertical and left and right directions three dimensions, block is arranged on one end of slide unit, slide unit 54 is wherein arranged in frame by rectilinear orbit, and Vidacare corp is set between, carried out the movement on length direction by motor and gear-rack drive slide unit, for the determination of Cutting Length.When needs adjustment fixed length length, just can realize regulating by the position adjusting slide unit.Generally, fixed length is set as the length of a supporting plate, only Length-fixing cutting is carried out to the integrated board wet feed on it.
Secondary compaction district 6, carry out compacting by a pair secondary compaction roller 61, form secondary compaction region, be provided with in this region: a pair secondary compaction roller, carry out compacting by secondary compaction roller to integrated board, wherein the structure of secondary compaction roller is identical with the structure of above-mentioned compression roll.
Cleaning area 7, as Fig. 7, cleaned by the bottom surface of brush roll 71 pairs of supporting plates, be provided with in this region: the frame on the downside of supporting plate installs a brush roll 71, cleaning roller is arranged in a tank, be filled with clear water in tank, cleaning roller, by motor direct-drive, cleans the bottom surface of supporting plate.
Added maintenance district 8, as Figure 12, is elevated by an elevating mechanism, and is placed in maintenance framework by ready-made unhardened integrated board according to the mode of layering, carry out maintenance.
Above-mentioned elevating mechanism adopts scissor hydraulic elevator, and be arranged in a melt pit, wherein hydraulic elevator has two states.
Melt pit 81 is rectangular grooves, and hydraulic elevator 82 is arranged in melt pit, and hydraulic elevator is wherein scissors differential hydraulic elevator, effective adjustable height at about 2 meters, use be hydraulic power supply.On concrete structure, be articulated and connected between the price scissors support arm of both sides, base is a rectangular frame, and upper carriage is also a rectangular frame, and what form a direction in the inside of hydraulic elevator dodges space.
Install idler assembly 83 described dodging in space, idler assembly 83 comprises the support post of both sides and two ends and is arranged on carrying roller on column respectively by bearing, and its middle idler roller surface coverage has rubber layer.Idler assembly is many groups, be distributed in uniformly and dodge in space, wherein form a gap between two groups of idler assemblies, the horizontal braces of this gap just in time on corresponding sheet material drying frame, make to form crisscross pattern between plate clothes hack and idler assembly, and be independent of each other each other.
Above-mentioned idler assembly 83 is many groups, and be provided with power at least two groups, can active rotation, concrete implementation is: a sprocket wheel is installed in one end of two carrying rollers wherein, and below the carrying roller of correspondence, a motor is installed, motor is arranged on the bottommost of melt pit, does not hinder the operation of plate clothes hack, be in transmission connection by Chain conveyer between motor and corresponding carrying roller, driven the rotating of carrying roller by motor.
Install a position sensor 84 at the upper edge place of melt pit 81, determine whether to put in place by the position of sensation level support bar, after putting in place, support sheet material and drop on carrying roller, gripper shoe is separated with horizontal support bar, and hydraulic elevator stops.
Its basic principle utilizes the ceiling advantage of melt pit 81, will the plate clothes hack of sheet material, idler assembly and hydraulic elevator do not had to be arranged in hole, adopts the mode progressively rising or progressively decline carry out dress plate or unload plate.
Insulation, structural integrity plate producing process, be described for the manufacturing process of two-sided anti-crack thermal insulation partition board:
The first step, at supporting plate, added district 1 uses manipulator to be placed on belt conveyor by supporting plate continuous print, and handle ensures that all supporting plates are end to end, and covers thin film on supporting plate;
Second step, in the floating district of base plate material loading 2 by the first mixer 21 to uniform fold one deck cement sand bed on supporting plate, through compacting, strike off after on cement sand bed, be coated with one deck grid cloth,
3rd step, at heat preservation core plate material loading, floating district 3 passes through the second mixer to cement mortar upper surface uniform fold one layer of heat preservation particle slurry, wherein heat-insulating granules slurry is the expanded beads that Surface coating has slurry, and described slurry adopts the material such as stone flour, cement to mix; Through compacting, strike off after on heat-insulating granules pulp layer, be coated with one deck grid cloth,
4th step, in the floating district 4 of top board material loading by mixer to uniform fold one deck cement sand bed on heat-insulating granules pulp layer, then through overcompaction, strike off after carry out fixed length cutting, cut place is between the splicing gap of supporting plate between two;
5th, above-mentioned supporting plate is transported in airing nursing frame, carries out after maintenance in 24 hours, integrated board is departed from supporting plate, eventually pass the surrounding burr of cast-cutting saw to integrated board and carry out cutting the integrated board forming certain size specification.
Be described for the manufacturing process of true mineral varnish integrated plate for heat insulation:
The first step, at supporting plate, added district 1 uses manipulator to be placed on belt conveyor by supporting plate continuous print, and handle ensures that all supporting plates are end to end, and covers thin film on supporting plate;
Second step, in the floating district of base plate material loading 2 by the first mixer 21 to uniform fold one deck cement sand bed on supporting plate, through compacting, strike off after on cement sand bed, be coated with one deck grid cloth,
3rd step, at heat preservation core plate material loading, floating district 3 passes through the second mixer to cement mortar upper surface uniform fold one layer of heat preservation particle slurry, wherein heat-insulating granules slurry is the expanded beads that Surface coating has slurry, and described slurry adopts the material such as stone flour, cement to mix; Then through overcompaction, strike off after carry out fixed length cutting, cut place is between the splicing gap of supporting plate between two;
4th step, is transported to above-mentioned supporting plate in airing nursing frame, carries out, departed from by integrated board on supporting plate after maintenance in 24 hours, eventually passes the surrounding burr of cast-cutting saw to integrated board and carries out cutting the integrated board forming certain size specification;
5th step, spray true mineral varnish by flush coater to the front of integrated board, form true mineral varnish integrated plate for heat insulation after true mineral varnish drying, front is wherein the one side with cement mortar hard substrate.
Be described for the manufacturing process of Single-layer Insulation integrated board:
The first step, at heat preservation core plate material loading, floating district 3 passes through the second mixer to cement mortar upper surface uniform fold one layer of heat preservation particle slurry, wherein heat-insulating granules slurry is the expanded beads that Surface coating has slurry, and described slurry adopts the material such as stone flour, cement to mix; Then through overcompaction, strike off after carry out fixed length cutting, cut place is between the splicing gap of supporting plate between two;
Second step, is transported to above-mentioned supporting plate in airing nursing frame, carries out, departed from by integrated board on supporting plate after maintenance in 24 hours, eventually passes the surrounding burr of cast-cutting saw to integrated board and carries out cutting the integrated board forming certain size specification.
So this production line also can produce individual layer, double-layer integrally plate as required.
Embodiment recited above is only be described preferred embodiment of the present utility model; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; relevant technical staff in the field, to various distortion of the present utility model and improvement, all should expand in protection domain as determined in the utility model claims.
Claims (9)
1. insulation, structural integrity board assembly line, is characterized in that: be once divided into from front to back in the belt conveyor of described production line: the added district of supporting plate (1), the floating district of base plate material loading (2), the floating district of heat preservation core plate material loading (3), the floating district of top board material loading (4), Length-fixing cutting district (5), secondary compaction district (6) and added maintenance district (8);
The added district of supporting plate (1), supporting plate is carried on the belt conveyor of supporting plate rest area (126) from supporting plate laydown area (125) by manipulator (12);
The floating district of base plate material loading (2), across arranging first mixer (21) on the belt conveyor (13) in this district, the charging aperture of the first mixer (21) is provided with major ingredient adding set, adjuvant adding device and water adding set, the material storing box (24) storing mortar is set in the discharge outlet of the first mixer (21), the discharge gate of described material storing box lower end arranges an adjustable for height square shade (25), in material storing box, be provided with flag gate;
Across the first compression roll (26) arranging a pair pair of base plate bed of material and carry out compacting on rear side of material storing box;
Belt conveyor between the added district of supporting plate (1) and the floating district of base plate material loading (2) is provided with a film relieving mechanism (27),
The floating district of heat preservation core plate material loading (3), comprise main hopper (22 '), measuring chute (34), the second mixer (32) and storage bin hopper (31), wherein main hopper, measuring chute, the second mixer and storage bin are successively set in frame from top to bottom, in the bottom in major ingredient storehouse (22 '), discharge nozzle and regulating gate are installed, each discharge nozzle connects a measuring chute (34), the bottom of each measuring chute (34) is connected to the second mixer (32) by pipeline, and arranges gate; The side casing of the second mixer (32) is installed an auxiliary material and adds mechanism and water interpolation mechanism, the discharging opening of the second mixer (32) is controlled to open by pneumatic gate valve, a storage bin hopper (31) is set in the below of discharging opening, be provided with a flag gate in storage bin hopper, the below of storage bin hopper (31) discharge port is adjustable for height second square shade (25 ');
The floating district of top board material loading (4), the described floating district of top board material loading (4) is material loading on heat preservation core plate and floating, and its structure is identical with the floating district of base plate material loading;
First grid cloth relieving mechanism (41) and the second compression roll (42) are set respectively in the both sides, front and back in the floating district of heat preservation core plate material loading (3), wherein, the first grid cloth relieving mechanism (41) is identical with film relieving mechanism structure;
The both sides, front and back in the floating district of top board material loading (4) arrange the second grid cloth relieving mechanism (44) and the 3rd compression roll (45) respectively, wherein, the second grid cloth relieving mechanism (44) is identical with film relieving mechanism structure;
Length-fixing cutting district (5), for the cutting of integrated board;
Secondary compaction district (6), carries out compacting by a pair secondary compaction roller (61);
Added maintenance district (8), is placed on ready-made unhardened integrated board in maintenance framework according to the mode of layering by an elevating mechanism.
2. insulation according to claim 1, structural integrity board assembly line, it is characterized in that, described belt conveyor comprises two kinds of speed, all Belt Conveying speed before Length-fixing cutting district are V1, all Belt Conveying speed after fixed length cutting district are V2, and V2 > V1.
3. insulation according to claim 1 and 2, structural integrity board assembly line, it is characterized in that, a cleaning area (7) was also comprised before added maintenance district (8), be provided with in region, described cleaning area: the frame on the downside of supporting plate installs a brush roll of cleaning the bottom surface of supporting plate (71), brush roll is arranged in a tank, and described brush roll is driven by motor.
4. insulation according to claim 1, structural integrity board assembly line, it is characterized in that, described manipulator is sucking disc type mechanical hand, comprise planer-type truss (121), sucker walker (122), sucker fixed mount (123) and Suction cup assembly (124), planer-type truss (121) is wherein across on belt conveyor (13), and sucker walker (122) back and forth can be walked under the driving of driving force between two stations.
5. insulation according to claim 1, structural integrity board assembly line, it is characterized in that, gap between first compression roll (26) is adjustable, wherein, installed by slide block and bearing between first compression roll (26) of upside and frame, first compression roll (26) opposing slider is rotatable, and described slide block (261) relatively frame can up-down adjustment, and regulative mode is that spiral shell is seted the tone joint.
6. insulation according to claim 1, structural integrity board assembly line, it is characterized in that, described film relieving mechanism (27) comprises rotating shaft (271), steps up to coil (272) and damper (273), rotating shaft (271) two ends are wherein respectively arranged with threaded one end, and screw a pair fixed film volume at screw thread place step up dish, be also provided with the damper (273) of the pretension degree regulating rotating shaft at two ends.
7. insulation according to claim 3, structural integrity board assembly line, is characterized in that, described first compression roll (26) rear side arranges the first scraper plate (28), and the height of scraper plate and angle adjustable; Described second compression roll (42) rear side arranges the second scraper plate (43), and the height of scraper plate and angle adjustable; Described 3rd compression roll (45) rear side arranges the 3rd scraper plate (46), and the height of scraper plate and angle adjustable.
8. insulation according to claim 1, structural integrity board assembly line, it is characterized in that, be provided with in described Length-fixing cutting district (5): cast-cutting saw (51), block (52), wherein cast-cutting saw (51) is arranged on a crane (53), crane is arranged on a slide unit (54), slide unit (54) has the locomotive function in vertical and left and right directions three dimensions, block is arranged on one end of slide unit, slide unit (54) is wherein arranged in frame by rectilinear orbit, and arranges Vidacare corp between.
9. insulation according to claim 1, structural integrity board assembly line, is characterized in that, described supporting plate (11) adopts PVC dull and stereotyped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520687588.2U CN205012483U (en) | 2015-09-07 | 2015-09-07 | Heat preservation, structure intergral template production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520687588.2U CN205012483U (en) | 2015-09-07 | 2015-09-07 | Heat preservation, structure intergral template production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205012483U true CN205012483U (en) | 2016-02-03 |
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ID=55211095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520687588.2U Withdrawn - After Issue CN205012483U (en) | 2015-09-07 | 2015-09-07 | Heat preservation, structure intergral template production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205012483U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064519A (en) * | 2015-09-07 | 2015-11-18 | 山东莱州金声隆节能建材科技有限公司 | Production line and method for heat preservation and structure integrating board |
| CN107336296A (en) * | 2017-06-14 | 2017-11-10 | 北京林业大学 | A kind of automatic lay-up machine of composite floor board |
| CN108890868A (en) * | 2018-07-25 | 2018-11-27 | 江苏友顺节能科技有限公司 | A kind of exterior-wall heat insulation board assembly line |
| CN114474321A (en) * | 2022-02-23 | 2022-05-13 | 徐州工业职业技术学院 | Conveying posture adjusting device and monitoring method for insulation board production line |
-
2015
- 2015-09-07 CN CN201520687588.2U patent/CN205012483U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064519A (en) * | 2015-09-07 | 2015-11-18 | 山东莱州金声隆节能建材科技有限公司 | Production line and method for heat preservation and structure integrating board |
| CN107336296A (en) * | 2017-06-14 | 2017-11-10 | 北京林业大学 | A kind of automatic lay-up machine of composite floor board |
| CN108890868A (en) * | 2018-07-25 | 2018-11-27 | 江苏友顺节能科技有限公司 | A kind of exterior-wall heat insulation board assembly line |
| CN114474321A (en) * | 2022-02-23 | 2022-05-13 | 徐州工业职业技术学院 | Conveying posture adjusting device and monitoring method for insulation board production line |
| CN114474321B (en) * | 2022-02-23 | 2023-03-10 | 徐州工业职业技术学院 | Conveying posture adjusting device and monitoring method for insulation board production line |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20160203 Effective date of abandoning: 20170811 |