CN208118095U

CN208118095U - Subway dispersing platform cable groove production line

Info

Publication number: CN208118095U
Application number: CN201820223333.4U
Authority: CN
Inventors: 董忠; 颜井磊; 王祥聚; 李昂
Original assignee: Shandong Intercity Rail Transportation Technology Co Ltd
Current assignee: Shandong Intercity Rail Transportation Technology Co Ltd
Priority date: 2018-02-08
Filing date: 2018-02-08
Publication date: 2018-11-20
Anticipated expiration: 2028-02-08

Abstract

The utility model discloses subway dispersing platform cable groove production line, production line includes sequentially connected distribution device, member forming equipment and tunnel oven curing means；The member forming equipment includes continuously vibrate platform, upper and lower resonance vacuum pressing cement base composite board molding equipment and the stacking machine set gradually, is connected between the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking machine by transmitting roller tables；The tunnel oven curing means includes low temperature reservation kiln, steam-cured kiln and turn-draw device.The utility model compared to the prior art, can the full automatic processing for realizing high viscosity cement base fibrous composite, product bubble discharge rate is high.

Description

Subway dispersing platform cable groove production line

Technical field

The utility model relates to cement-base composite material processing technique field, specifically a kind of subway dispersing platform is used Cable groove production line.

Background technique

With natural stone resource more come it is about rare, artificial immitation stone plate gradually substituting lithotome be applied to decoration Engineering field.But traditional artificial immitation stone plate is because of processing technology and material problem, it is strong in weatherability, compression strength, anti-folding It is extremely difficult to be parity with or superiority over natural granite stone material in terms of degree and water absorption rate, in particular by the imitative flower of synthetic resin processing Hilllock rock material can not be applied to exterior decoration engineering because its weatherability is poor.Market is urgently a to have granite building material special Property, and have many advantages, such as the immitation stone plate that artificial stone's color is consistent, easy for installation.Reactive Powder Concrete immitation stone plate collection is living Property powder concrete and cement base imitate stone surface layer and be integrated, not only have ultra-thin, superelevation is strong, highly resistance folding, high durable, high durable, The features such as acid and alkali-resistance illumination and freeze thawing resistance, also with the texture and decorative effect of lithotome.

But high viscosity cement base fibrous composite mixes diminishing because of powder concrete water-cement ratio only 0.22 or so High viscosity is presented in mixture after agent, and traditional Vibration Technology is difficult for its air entrapment to be discharged, and will lead to plate leakiness shadow Ring product quality.Especially base of the Reactive Powder Concrete as dalle requires more air entrapment and apparent mass Add strictly, traditional process equipment is unable to satisfy the quality requirement of imitative stone decorative material.

Utility model content

The technical task of the utility model is to provide a kind of subway dispersing platform cable grooves Production line.

Technical solution adopted by the utility model to solve its technical problems is：1, subway dispersing platform is raw with cable groove Producing line, which is characterized in that including sequentially connected distribution device, member forming equipment and tunnel oven curing means；

The distribution device includes silo, blender and accurate charging device, and the lower section of silo is configured with blender, institute The lower section of blender is stated configured with accurate charging device；

The member forming equipment includes that continuously vibrate platform, the upper and lower resonance vacuum pressing cement base that sets gradually is compound Plates forming equipment and stacking machine, the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking It is connected between machine by transmitting roller tables；

The tunnel oven curing means is arranged in the rear side of stacking machine, tunnel oven curing means include low temperature reservation kiln, Steam-cured kiln.

Further, preferred structure is that the low temperature reservation kiln and the setting of steam-cured kiln are point-blank, low Turn-draw device is configured between warm curing kilns and steam-cured kiln.

Further, preferred structure is the vacuum pressing cement base composite board molding equipment packet of resonance up and down Include main body rack, be mounted on main body rack on vibrate platform, under vibrate platform, under corresponding be mounted on of platform of vibrating vibrate The underface of platform, hydraulic cylinder are fixed on the top of main body rack, and the end of the hydraulic cylinder is connect with hanger bracket, hanger bracket Upper symmetrical four elastic gum springs, the corresponding sunpender of each elastic gum spring, sunpender top penetrates elastic gum spring and elastic gum Spring is connected, and vibrate platform in the bottom end connection of sunpender；The platform that vibrates under described by four elastic gum springs is fixed on main body The bottom of bracket；

Vibrate on described platform both ends install respectively deflecting roller and speed regulation roller, deflecting roller and speed regulation roller between configure There is a pair of of flat idler, is wound with upper conveyor belt on deflecting roller, flat idler and speed regulation roller, upper conveyor belt is flat around above vibrating Platform does circulatory motion；The top of upper conveyor belt is configured with film lying device and the aerodynamic slide knife for cutting film；Described Film lying device includes that thin film support frame, film driven roller and scraper plate, film are fixed in thin film support frame, and film passes through thin Film driven roller reaches upper conveyor belt, and the front of the outbound course of the film driven roller is configured with scraper plate, the bottom end of scraper plate with Upper conveyor belt is in contact；The aerodynamic slide knife is located at the top of upper conveyor belt, is realized by upper and lower displacement and left and right displacement thin Film cutting；

Vibration excitor is installed on the upper and lower platform that vibrates；On vibrate vacuum negative pressure device be installed below platform, it is described Vacuum negative pressure device includes vacuum pump, sealing ring, and the sealing ring is located between the platform that vibrates above and below；It vibrates under described Deflecting roller and speed regulation roller are installed respectively and turned to configured with a pair of of flat idler between deflecting roller and speed regulation roller in platform both ends Lower conveyer belt is wound on wheel, flat idler and speed regulation roller, lower conveyer belt surrounds the platform that vibrates on lower and does circulatory motion.

Further, preferred structure is that the accurate charging device includes under walking change feeding unit, change feeding unit The transmission unit and the automatic lifting weighing unit on transmission unit of side；

Described includes guide rail, hopper mobile holder, cloth bucket, movable motor and outlet valve from walking change feeding unit, is led In the surface of gear unit, cloth bucket is mounted on hopper mobile holder rail configured in parallel, and hopper mobile holder is in guide rail Opposite sliding, hopper mobile holder are driven by movable motor, and the cloth bucket is configured with feed pipe, and feed pipe is rotationally pacified Mounted in the bottom end of cloth bucket, feed pipe is driven by rotary drive motor, and the lower end of the feed pipe is configured with outlet valve；

The transmission unit includes roller tables bracket, and the flat idler on roller tables bracket is arranged in, configures on flat idler There is die arrangement device, flat idler is driven by motor；Flat idler is made of importing roller tables, weighing roller tables and importing roller tables；

The automatic lifting weighing unit includes plshy bone open weighing platform, the lifting device for making weighing platform fast lifting And the weighing sensor for weighing, the weighing platform are located at the lower section of flat idler, weighing platform is in flat idler Rise between gap and falls after rise.

Further, preferred structure is, the steam-cured kiln includes steam-cured kiln one and steam-cured kiln two, Low temperature reservation kiln, steam-cured kiln one and the setting of two three's parallel side-by-side of steam-cured kiln, the rear and front end of tunnel maintenance kiln is set It is equipped with preceding kiln car ferry-boat pond and rear kiln car ferry-boat pond, ferry bus is configured in forward and backward kiln car ferry-boat pond, rear kiln car ferry-boat is matched in pond It is equipped with turn-draw device.

Further, preferred structure is that the both ends of the low temperature reservation kiln are configured with preceding transition chamber, rear transition chamber, Front and back transition chamber intermediate configurations have medium temperature just to support room；

The both ends of the forward and backward transition chamber are configured with outer door and inner door, and outer door connects transition chamber and outdoor, interior Side door connects transition chamber and medium temperature just supports room.

Further, preferred structure is, the platform that continuously vibrates include first vibrate platform, second vibrate platform and the Three vibrate platform.

Further, preferred structure is that the side of the turn-draw device is configured with pickling tube, and described is upper defeated Sending band is smooth surface stainless steel, and lower conveyer belt is rubber.

Further, preferred structure is that the outlet valve is Pneumatic gate valve.

Further, preferred structure is that the die arrangement device includes light inspection probe transmitting terminal and light inspection probe Receiving end, light inspection probe transmitting terminal configuration are correspondingly arranged at light inspection in the top of weighing roller tables, the light inspection probe receiving end The lower section of probe transmitting terminal.

Compared to the prior art the subway dispersing platform of the utility model, is had the beneficial effect that with cable groove production line：

1, whole-course automation, the system program that this production line all uses numerical control device and PLC to program, each equal energy of device Automatic operation is carried out according to pre-set programs, reduces manual operation and causes fault, improve working efficiency, improve product Quality；

2, it realizes high viscous material precisely to measure, the innovative plshy bone open lifting weighing unit that uses of this production line cooperates gas Dynamic formula flashboard valve device when making high-viscosity compound condensation material feeding to specified value, can stop feeding immediately, and measurement deviation is controllable System is in ± 50g or so, it is ensured that product quality；

3, it vibrates using continuous roller tables, using the roller tables equipment that vibrates for having installed belt/roller additional in this technique, makes strip Mold at the uniform velocity by vibrate roller tables while, effectively vibrated, the bubble spill-out in component made to reach 75% or more；

4, the utility model uses extra small enclosure space negative pressure of vacuum, only makes under component negative pressure working condition to be pressed, and equips Other positions are in normal pressure state, and compression member can make to produce while compression racks air entrapment quickly by gas overflowing Product compactness extent is significantly promoted, it is ensured that product quality；

5, in the utility model, the dual temperature four of domestic initiation gates straight tunnel kiln and conserves to component, the curing kilns Be respectively provided with two-door control at kiln both ends, it is two-door it is straight between form transition chamber, kiln car disengaging passes through passage room, shuts down reality by two-door Steam or temperature are relatively stable in existing kiln, and steaming kiln is made to realize 24 hours constant temperature, without repeating heating operation, reduce energy Consumption, product quality obtain effective guarantee.

Detailed description of the invention

The present invention will be further described with reference to the accompanying drawing.

Attached drawing 1 is the structural schematic diagram of subway dispersing platform cable groove production line.

The structural schematic diagram of about 2 resonance vacuum pressing cement base composite board molding equipment of attached drawing；

Attached drawing 3 is the structural schematic diagram of accurate charging device；

Attached drawing 4 is the structural schematic diagram of weighing platform；

Wherein：1, accurate charging device；2, self-unloading weighing hopper；3, blender；4, upper and lower resonance vacuum pressing cement base is multiple Close plates forming equipment；5, silo；6, continuously vibrate platform；7, roller tables is transmitted；8, stacking machine；9, preceding kiln car ferry-boat pond；10, it ferries Vehicle；11, low temperature reservation kiln；12, steam-cured kiln one；13, steam-cured kiln two；14, outer door；15, preceding transition chamber；16, interior Side door；17, steam-cured room；18, rear transition chamber；19, rear kiln car ferry-boat pond；20, turn-draw device；21, mold transfer robot； 22, pickling tube；101, main body rack；102, vibrate platform on；103, vibrate platform under；104, sunpender；105, elastic gum spring； 106, hanger bracket；107, hydraulic cylinder；108, vibration excitor；109, deflecting roller；110, roller is adjusted the speed；111, upper conveyor belt；112, under Conveyer belt；113, aerodynamic slide knife；114, thin film support frame；115, film driven roller；116, scraper plate；117, band damping roller brush；118, Sealing ring；119, vacuum pump connector；120, flat idler；211, hopper mobile holder；212, guide rail；213, cloth bucket； 214, movable motor；215, outlet valve；216, feed pipe；217, rotating electric machine；218, mating gear ring；219, gear；221, claim Galassing platform；222, lifting platform upright bar；223, it is oriented to rubber tire；224, weighing sensor；225, lifting power plant；231, light inspection is visited Head transmitting terminal；232, light inspection probe receiving end；233, weighing roller tables；234, sprocket wheel；235, driving motor；236, roller tables bracket； 237, roller tables is imported；238, roller tables is exported；331, the long roller of active；332, driven long roller；333, driven short roller wheel.

Specific embodiment

The present invention will be further explained below with reference to the attached drawings and specific examples.

In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instruction of "horizontal", "inner", "outside" " top ", " end " " preceding " " rear " etc. are based on shown in attached drawing Orientation or positional relationship, it is only for convenient for the description present invention and simplify description, rather than the dress of indication or suggestion meaning It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to limit of the invention System.

The present invention is subway dispersing platform cable groove production line, subway dispersing platform cable groove production line, packet Include sequentially connected distribution device, member forming equipment and tunnel oven curing means；

The distribution device includes silo 5, blender 3 and precisely charging device 1, the lower section of silo 5 are configured with stirring The lower section of machine 3, the blender 3 is configured with accurate charging device 1；The accurate charging device 1 includes from walking feeding list Transmission unit below member, change feeding unit and the automatic lifting weighing unit on transmission unit；

Certainly the walking change feeding unit includes guide rail 212, hopper mobile holder 211, cloth bucket 213, movable motor 214 With outlet valve 215,212 configured in parallel of guide rail is mounted on hopper mobile holder 211 in the surface of flat idler, cloth bucket 213 On, the opposite sliding in guide rail 212 of hopper mobile holder 211, hopper mobile holder 211 is driven by movable motor 214, described The lower end of cloth bucket 213 is configured with outlet valve 215；

The cloth bucket 213 is configured with feed pipe 216, and feed pipe 216 is installed in rotation on the bottom of cloth bucket 213 End, feed pipe 216 are connected by gear 219 with rotating electric machine 217, and feed pipe 216 is driven by rotating electric machine 217；Feed pipe 216 are connected by gear 219 with rotating electric machine 217.The feed pipe 216 is connected by mating gear ring 218 with cloth bucket 213 It connects.

Further, in order to minimize retention amount of the material after flowing out plate valve in feed pipe 216, make material meter Measuring more accurate, described outlet valve 215 is Pneumatic gate valve.

The transmission unit includes roller tables bracket 236, and the flat idler on roller tables bracket 236, flat idler is arranged in Upper to be configured with die arrangement device, flat idler is driven by motor；The die arrangement device includes light inspection probe transmitting terminal 232 and light inspection probe receiving end 231, light inspection probe transmitting terminal 232 configuration weighing roller tables 233 above is suspended vacantly on frame, Horizontal position and height can be finely adjusted according to the size and shape of element mold, and the light inspection probe receiving end 231 is claiming Frame top surface on the outside of the weight moveable element mold in roller tables top, the i.e. lower section of light inspection probe transmitting terminal, examine probe transmitting with light Hold 232 perpendicular correspondences.

The flat idler includes importing roller tables 237, weighing roller tables 233 and export roller tables 238, is weighed roller tables 233 In the underface of cloth bucket 213, the front end that roller tables 237 is located at weighing roller tables 233 is imported, export roller tables 238 is located at weighing roller tables 233 rear end；

Automatic lifting weighing unit includes plshy bone open weighing platform 221, the lifting device for making 221 fast lifting of weighing platform And the weighing sensor 224 for weighing, the weighing platform 221 are located at the lower section of flat idler, weighing platform 221 exists Rise between flat idler gap and falls after rise.The lifting device includes two lifting platforms that 221 bottom end of weighing platform is connected Upright bar 222, every 222 two sides of lifting platform upright bar are each equipped with guiding rubber tire 223, and the bottom end of lifting platform upright bar 222 is separately connected There is lifting power plant 225.The thing air pump that wherein the lifting drive present apparatus uses drives the piston rod in pneumatic cylinder, realizes quick Lifting.Weighing sensor 224 is installed in lifting platform upright bar 222.

The weighing roller tables include actively long roller 331, driven long roller 332 and be located at actively long roller 331 and from The driven short roller wheel 333 between long roller 332 is moved, the long roller 331 of the active and driven long roller 332 are located at weighing The both ends of roller tables 233.Actively long roller 331 is connect with sprocket wheel 234, and 234 other end of sprocket wheel is connect with driving motor 235.Pass through Driven short roller wheel 333 is arranged on both sides of the middle, and both ends are arranged the linkage of long roller, make plshy bone open weighing platform 221 complete After sinking down under roller top mark height, the short roller wheel of two sides can be still driven by the long roller at both ends, realizes the synchronization of mold It is mobile；

The invention also includes PLC, the PLC and movable motor 214, die arrangement device, outlet valve 215, lifting are moved Power device 225 is connected；PLC is connected by fieldbus with host.The weighing sensor 224 by transmitter with PLC is connected.

The member forming equipment includes continuously vibrate platform 6, the molding of upper and lower resonance vacuum pressing cement base composite board Equipment 4 and stacking machine 8, the platform 6 that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment 4 and stacking machine 8 it Between by transmit roller tables 7 be connected；

The tunnel oven curing means include steam-cured kiln 1 and steam-cured kiln 2 13, low temperature reservation kiln 11, Kiln car ferry-boat pond and turn-draw device 20；The steam-cured kiln 1, steam-cured kiln 2 13, low temperature reservation kiln 11 are simultaneously Column are arranged in parallel in the rear side of stacking machine 8, and the both ends of tunnel oven are provided with a preceding kiln car ferry-boat pond 9 and rear kiln car ferry-boat pond 19, ferry bus is respectively configured in preceding kiln car ferry-boat pond 9 and rear kiln car ferry-boat pond 19；It is de- configured with overturning in kiln car ferry-boat pond 19 afterwards Mold device 20.

Upper and lower resonance vacuum pressing cement base composite board molding equipment, main body rack 101 are mounted on main body rack 101 On on vibrate platform 102, under vibrate platform 103, the main body rack 101 be by main material of rectangular steel pipe by welding and Riveting is composed.

Under vibrate the corresponding underface for being mounted on the platform 102 that vibrates of platform 103, hydraulic cylinder 107 is fixed on main body rack 101 top；The hydraulic cylinder 107 provides power by oil cylinder hydraulic station.The end of the hydraulic cylinder 107 and hanger bracket 106 connect, symmetrical four elastic gum springs 105 on hanger bracket 106, and the corresponding sunpender 104 of each elastic gum spring 105 is hung 104 top of bar penetrates elastic gum spring 105 and is connected with elastic gum spring 105, and vibrate platform 102 in the bottom end connection of sunpender 104；

The platform 103 that vibrates under described is fixed on the bottom of main body rack 1 by four elastic gum springs 105.

On the vibrate lower section of platform 102 vacuum negative pressure device is installed, the vacuum negative pressure device includes vacuum pump, close Seal 118, the sealing ring 118 are located between the platform that vibrates above and below；Sealing ring 118 is polyurethane sealing ring.Sealing ring 118 are equipped with vacuum pump interface 119.

Vibrate on described 102 both ends of platform install respectively deflecting roller 109 and speed regulation roller 110, deflecting roller 109 and speed regulation It is configured with a pair of of flat idler 120 between roller 110, is wound on deflecting roller 109, flat idler 120 and speed regulation roller 110 Conveyer belt 111, upper conveyor belt 111 do circulatory motion around 102 platforms that above vibrate；Upper conveyor belt 111 is smooth surface stainless steel.

The top of upper conveyor belt 111 is configured with film lying device and the aerodynamic slide knife 113 for cutting film；

The film lying device includes thin film support frame 114, film driven roller 115 and scraper plate 116, and film is fixed on In thin film support frame 114, film is before the arrival upper conveyor belt 102 of film driven roller 115, the film driven roller 115 Side is configured with scraper plate 116, and the bottom end of scraper plate 116 is in contact with upper conveyor belt 102；

The aerodynamic slide knife 113 is located at the top of upper conveyor belt 111, realizes film by upper and lower displacement and left and right displacement Cutting.Conveyer belt moistening device is configured on the upper conveyor belt 111, the moistening device is band damping roller brush 117, described Band damping roller brush 117 rub 111 outer surface of upper conveyor belt.

Vibrate under described 103 both ends of platform install respectively deflecting roller 109 and speed regulation roller 110, deflecting roller 109 and speed regulation It is configured with a pair of of flat idler 120 between roller 110, is wound with down on deflecting roller 109, flat idler 120 and speed regulation roller 110 Conveyer belt 112, lower conveyer belt 112 surround the platform 103 that vibrates on lower and do circulatory motion.Lower conveyer belt 112 is rubber.

The described platform that vibrates above and below respectively configure there are two vibration excitor 108, two vibration excitors 108 are according to relative motion side It respectively vibrates on platform to being symmetrically fixed on.

Embodiment 2：

Manufacturing technique method is：

S1, raw material, additive are mixed evenly, form the cement base mixture object of a kind of high viscosity, low-flow Material；

S11, by the on-liquid raw material in silo 5, be delivered to self-unloading weighing hopper 2 after measuring respectively, and be added and measure Steel fiber；

S12, whole on-liquid raw materials are inputted into blender 3, carries out powder premixing；

S13, the liquid additive measured is added simultaneously, forms mixed liquid；

S14, mixed liquid is sufficiently stirred, forms the cement base mixture material of a kind of high viscosity, low-flow.

S2, material is precisely measured, injects mold；

S3, strip mold is even shaken by the roller tables for the platform 6 that continuously vibrates, realizes preliminary levelling and the bubble discharge of material, Component preliminarily forms；

S4, the component with mold is imported into resonance vacuum pressing cement base composite board molding equipment 4 up and down, passes through vacuum Solid under negative pressure state is vibrated, and is squeezed and broken the bubble in mold in material and is quickly overflowed, it is finer and close to reach component Effect；

S5, by the component with mold after vacuum forming, be placed on horizontal kiln car by automatic stacking machine 8；

S6, the horizontal kiln car room temperature equipped with the component with mold is rested 6-12 hours；

S71, the kiln car that the component with mold will be housed, are moved to low temperature reservation wicket mouth, the outer door of low temperature reservation kiln 14 open, and kiln car enters the preceding transition chamber 15 of low temperature reservation kiln；

S72, outer door 14 are closed, and inner door 16 is opened, and kiln car enters steam-cured room, and inner door 16 is closed, in steam-cured interior Carry out steam-cured；The steam-cured temperature of the medium temperature is 45 DEG C, the steam-cured when a length of 6-12h of medium temperature；

S73, it is steam-cured reach the predetermined time, the inner door of the rear transition chamber 18 of the steam-cured room other side is opened, after kiln car enters Transition chamber 18；

S74, rear transition chamber 18 inner door close after, the outer door of rear transition chamber 18 is opened；

S75, the kiln car equipped with the component with mold are driven out to from rear transition chamber 18, are completed medium temperature and are just supported program.

S8, component with mold of the medium temperature after steam-cured is subjected to overturning demoulding；After mold is separated with component, mold is set Enter and carries out pickling processes in pickling tube 22；

S9, the component after demoulding is again introduced into steam-cured kiln, it is steam-cured carries out low temperature；

S10, the component by low temperature after steam-cured carry out kiln discharge cooling, detection is packaged.

Embodiment 3：

S2, material is precisely measured, injects mold；

The step S3 further includes,

S31, strip mold is vibrated after the vibrating of roller tables by first, according to the design needs, reinforcing bar is added in component Mesh sheet；

S32, the mold that reinforced mesh will be added, continue through vibrating for second, third roller tables of vibrating, and keep reinforced mesh embedding Enter in material, and by the protective layer supporting point on reinforced mesh, keeps reinforced mesh protective layer up to standard；

S33, completion are continuously vibrated, and component preliminarily forms.

S72, outer door 14 are closed, and inner door 16 is opened, and kiln car enters steam-cured room, and inner door 16 is closed, in steam-cured interior Carry out steam-cured；The steam-cured temperature of the medium temperature is 45 DEG C, the steam-cured when a length of 6h of medium temperature；

Embodiment 4：

The tunnel oven curing means includes low temperature reservation kiln 11, steam-cured kiln 12 and turn-draw device 20；It is low The rear side of stacking machine 8, the low temperature reservation kiln 11 and steam-cured kiln 12 is arranged in warm curing kilns 11 and steam-cured kiln 12 The two is arranged on same straight line, and low temperature reservation kiln 11 and steam-cured kiln 12 are provided with turn-draw device between the two 20。

Concrete technology flow process is as follows：

Accurate ingredient is carried out first, and on-liquid raw material used in all cement base high-strength composite materials are placed in silo In 5, self-unloading weighing hopper 2 is delivered to after measuring various on-liquid materials respectively using screw(-type) feeder, meanwhile, utilize numerical control electricity The steel fiber measured is sent into self-unloading weighing hopper 2, self-unloading weighing hopper 2 is then passed through lifting track by magnetic-disc device To above 3 feeding inlet of blender, material is broadcasted in blender 3 using dumping device；Then, powder premixing is carried out, according to Technique requirement, on-liquid raw material enter in blender 3, first pass through 3min premixing, fully mix powder uniformly, it is pre- to complete powder It mixes；Powder premixing simultaneously, various liquid additives and water are focused on mixed cylinder by the microprocessor pump drive for starting various additives Middle mixture uniformly, after material premixing EP (end of program), is pumped using comprehensive metering the mixed liquid measured being delivered to blender 3 It is interior；After blender 3 is added in mixed liquid, blender 3 starts the mixing not less than 5min, fully mixes various materials It is even, form the cement base mixture of a kind of high viscosity, low-flow；Start blender discharging device, the high viscosity that will be mixed Mix is discharged into double rail type and voluntarily walks cloth bucket 213, is then moved to outside stirring machine host, completes material blending craft.

Subsequently into accurate metering injection molding process, empty mold is placed on and is imported in roller tables 237, is driven by PLC system signal It is dynamic to import roller tables servo motor, chain is driven, all flat idler average rates is made to advance, empty mold is sent into weighing roller tables 233.

Roller tables 233 of weighing is before work, and weighing platform 221 is in non-raised configuration, and level height is lower than weighing roller tables 233 horizontal roller apical side heights.After receiving PLC system signal, servo motor starts to drive roller tables 233 of weighing, and will import roller tables Empty mold on 237 is transported to designated position, and designated position is equipped with light inspection probe, when module position is examined in scanning to mold quadrangle light It sets after meeting positioning requirements, light inspection signal is delivered to PLC system, and signal instruction is transferred to lifting power plant by PLC system 225, start Pneumatic power elevator apparatus, weighing platform 221 is promoted to weighing state by guiding rubber tire 223 by lifting platform upright bar 222 Highly, at this moment 221 apical side height of weighing platform is higher by weighing 233 plain-barreled roll 30 ~ 50mm of apical side height of roller tables, is in vacant state, Built-in weighing sensor 224 in lifting platform upright bar 222 starts according to weight transmitter program automatic clear and according to required Inventory sets alarming value, and whole system is in state to be weighed；

High-viscosity material is collected into bucket by cloth bucket 213 from blender feed opening, from change feeding unit starting of walking, by cloth Hopper 213 is delivered to feed point, and cloth bucket 213 is made to be in center feeding state；

After 215 control device of outlet valve of cloth bucket 213 is connected to PLC system status command to be weighed, outlet valve 215 is opened It opens, the viscous material of height by valve along being entered in sky mold, and as material injects, PLC instruction is transferred to rotating electric machine 217, makes to feed Expects pipe 216 is rotated clockwise, and reaches uniform feeding effect, when weighing sensor 24, which touches the mark, to be worth, signal return claims Weight transmitter, weight transmitter transmit a signal to PLC system, and system indicates that outlet valve 215 is closed（In actual production, delay Weight of material needs parameter to revise in the process）, it is automatically stopped, is waited next time after the rotation rotation to initial position of feed pipe 216 Repeat operation.

After the completion of material is precisely fed, PLC transmits a signal to transmission lifting power plant 225, starting Pneumatic elevation dress It sets, weighing platform 221 is made to fall back to original state, the mold for injecting mix is contacted with the roller of weighing roller tables 233；Weighing roller Platform driving motor 235 starts, and the mold of injecting material is transferred out weighing roller tables 233, exports roller tables into next mold 238.Roller tables drive system of weighing stops, and completes a working procedure.

Strip mold average rate enters the platform 6 that continuously vibrates, and the platform 6 that continuously vibrates connects vibrating system for three-level roller tables, including By the shock platforms with belt conveyor of different frequency, amplitude, first vibrate roller tables, second vibrate roller tables and third vibration Roller tables is smash, realizes preliminary levelling and the bubble discharge of material, after the vibration of three cascades, material basic handling horizontal breadth and surface are returned Pulpous state state；

According to design requirement, if need to install reinforced mesh additional in component, strip mold by second vibrate roller tables when, Reinforced mesh is added in mold, by vibrating, roller tables is vibrated, and is embedded in it in material, and pass through the protective layer on reinforced mesh Supporting point keeps mesh sheet cover to reinforcement up to standard；

Plate members with mold after secondary material distributing are vibrated after stylobate this realization material shakeouts by horizontal continuity, Vibrate under platform 103 lower conveyer belt 112 enter this equipment and in place, the double vibration frequency high frequencies for the platform 103 that vibrates under starting Vibration excitor 108 makes material be vibrated on platform 103 under and continues to vibrate；When vibrate reach the stipulated time after, starting hydraulic lifting dress It sets（Hydraulic cylinder 107）, overlay film position is moved to component respective top by upper conveyor belt 111 to the platform 102 that vibrates by, then It falls to component and rises position；A confined space is formed by will vibrate above and below platform and polyurethane sealant 118 of pressure, Start vacuum pump, extract the platform 102 that vibrates on air in closed space and synchronous averaging, component is carried out under vacuum pressing state, Upper and lower solid is vibrated.

After the completion of vibrating time, start cylinder system, the platform 102 that vibrates by is together with polyurethane sealing ring 118 1 It rises to be promoted and arrives off-position, shaped component is transferred out this equipment by the lower conveyer belt 112 for the platform 103 that vibrates under starting, is completed Molding component operation.

Band mold component after vacuum forming is by transmission roller tables 7, into 8 operating position of all automatic piler, entirely Automatic stacking machine 8 start, by with mold component together with the die horizontal steel for being placed in 8 operating position of all automatic piler in advance Bracket is promoted to predetermined altitude together, then will be transported to from running gear with mold component above horizontal kiln car by guide rail, Start downlink device after positioning, the band new shaped component of mold repeats the movement together on mount to horizontal kiln car, until should The kiln car stacking number of plies reaches prescribed requirement, and Full automatic stacking entrucking process is completed, and kiln car is driven out to entrucking position, and new sky kiln car is by ferrying Car weight is newly sent to entrucking position, repeats stacking entrucking process；

Since the building material has high viscosity, if being directly entered high humility medium temperature fog room, component after pressure forming Surface easily forms water spots and surface whiting, influences component appearance, while due to component is compared with the compacting of low water binder ratio mixture At the component without standing easily makes mold quickly absorb water in curing kilns not in contact with face after being directly entered high humidity medium temperature curing kilns Point, change the moisture content of component and air contact surfaces, influences product quality.So being additionally arranged in this technique not less than 6h's Room temperature resting process, to ensure product quality.

The ferry bus for entering the standing kiln other end with mold component stood by 6h or more room temperature, ferry bus are traversing to low Temperature maintenance kilneye, low temperature reservation kilneye outer door 14 are opened, and ferry bus suspends into preceding transition chamber 15, on the outside of low temperature reservation kilneye Door 14 is closed, and after completely closing, preceding transition chamber inner door 16 is opened, and kiln car enters steam-cured room 17, and preceding transition chamber inner door 16 is closed It closes, kiln car starts 45 ° of steam-cureds in steam-cured kiln；Each standing component kiln car enters steam-cured room, is both needed to repetition or more Step.After the steam-cured time reaching the predetermined time, steam-cured room other side transition chamber inner door is opened, and the kiln car for reaching the time is automatic It is driven out to from steam-cured room into transition chamber, transition interior door is closed, and is then turned on the transition chamber outer door, kiln car is driven out to from transition chamber Onto ferry-boat kiln car in advance in place, medium temperature is just supported process and is completed, and each vehicle component, which is just supported, to be both needed to repeat the above process；

It completes medium temperature just feeding component kiln car and designated position is transplanted on by ferry bus, start automatic turning stripper apparatus 20, Component piecemeal is overturn to the empty kiln car being surely placed on another ferry bus, mold transfer robot 21 starts, and carries out mould Tool and bracket are separated with component, complete stripping process, mold are then fallen into progress pickling cleaning in pickling tube 22, bracket is by machine Tool arm stacking is neat, completes until completing the stacking of thermostatic curing kiln car, ferry bus ferries the kiln car for installing mold releasing member to sailing At steam-cured kiln guide rail, the component for completing a train number demoulds task.The overturning demoulding of per car component is performed both by above procedure.

Ferry bus 10 ferries the kiln car for filling mold releasing member at steam-cured kiln guide rail, and kiln car enters steaming kiln rail Road, 11 outside wicket of steam-cured kiln are opened, and kiln car drives into the preceding transition chamber 15 of steam-cured kiln, and outer door 14 is closed, transition Indoor side door 16 is opened, and kiln car is conserved into steam-cured room 17, and each kiln car into steam-cured kiln repeats procedure above；

After component reaches the stipulated time in steam-cured kiln, the inner door of the rear transition chamber 18 of steam-cured kiln 11 is opened 14, kiln car enters rear transition chamber 18, and inner door 16 is closed, and outer door 14 is opened, and kiln car is driven out to rear transition chamber 18, after kiln car is driven out to Outside wicket 14 is closed.Ferry-boat is extremely cooled down kiln discharge component backpack on kiln car by battery fork lift truck to discharge zone on into ferry bus Area carries out cooling down；

The component being cooled to room temperature carries out the indexs such as its appearance, size, amount of deflection and flatness through professional testing staff Detection detects stacking after qualified product installs corner protector and flexible separation lath additional and is packaged, and covers testing staff's marking, and standard permits Perhaps factory mark.Substandard product is used as common building materials to sell according to after its unqualified situation stacking.By storage battery after product packing Forklift transport to warehouse for finished product stores, and is dispatched from the factory according to shipment plan entrucking.

The technical personnel in the technical field can readily realize the present invention with the above specific embodiments,.But it answers Work as understanding, the present invention is not limited to above-mentioned several specific embodiments.On the basis of the disclosed embodiments, the technology The technical staff in field can arbitrarily combine different technical features, to realize different technical solutions.

Claims

1. subway dispersing platform cable groove production line, which is characterized in that including sequentially connected distribution device, molding component Device and tunnel oven curing means；

The distribution device includes silo, blender and accurate charging device, and the lower section of silo is configured with blender, described to stir The lower section of machine is mixed configured with accurate charging device；

The member forming equipment includes continuously the vibrate platform, upper and lower resonance vacuum pressing cement base composite board set gradually Molding equipment and stacking machine, the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking machine it Between by transmit roller tables be connected；

The rear side of stacking machine is arranged in the tunnel oven curing means, and tunnel oven curing means includes low temperature reservation kiln, constant temperature Steaming kiln.

2. subway dispersing platform according to claim 1 cable groove production line, which is characterized in that the low temperature is supported Kiln and the setting of steam-cured kiln are protected point-blank, configured with overturning demoulding dress between low temperature reservation kiln and steam-cured kiln It sets.

3. subway dispersing platform according to claim 1 cable groove production line, which is characterized in that described is upper and lower humorous Vibration vacuum pressing cement base composite board molding equipment include main body rack, be mounted on main body rack on vibrate platform, under Vibrate platform, under vibrate the corresponding underface for being mounted on the platform that vibrates of platform, hydraulic cylinder is fixed on the top of main body rack, institute The end for the hydraulic cylinder stated is connect with hanger bracket, symmetrical four elastic gum springs on hanger bracket, each elastic gum spring corresponding one A sunpender, sunpender top penetrate elastic gum spring and are connected with elastic gum spring, and vibrate platform in the bottom end connection of sunpender；Under described The platform that vibrates is fixed on the bottom of main body rack by four elastic gum springs；

Vibrate on described platform both ends install respectively deflecting roller and speed regulation roller, deflecting roller and speed regulation roller between be configured with one To flat idler, it is wound with upper conveyor belt on deflecting roller, flat idler and speed regulation roller, upper conveyor belt is done around the platform that above vibrates Circulatory motion；The top of upper conveyor belt is configured with film lying device and the aerodynamic slide knife for cutting film；The film Lying device includes that thin film support frame, film driven roller and scraper plate, film are fixed in thin film support frame, and film drives across film Dynamic roller reaches upper conveyor belt, and the front of the outbound course of the film driven roller is configured with scraper plate, the bottom end of scraper plate with it is upper defeated Band is sent to be in contact；The aerodynamic slide knife is located at the top of upper conveyor belt, realizes that film is cut by upper and lower displacement and left and right displacement It cuts；

Vibration excitor is installed on the upper and lower platform that vibrates；On vibrate vacuum negative pressure device, the vacuum be installed below platform Negative pressure device includes vacuum pump, sealing ring, and the sealing ring is located between the platform that vibrates above and below；Vibrate platform under described Deflecting roller and speed regulation roller are installed in both ends respectively, configured with a pair of of flat idler, deflecting roller, water between deflecting roller and speed regulation roller Lower conveyer belt is wound on flat carrier roller and speed regulation roller, lower conveyer belt surrounds the platform that vibrates on lower and does circulatory motion.

4. subway dispersing platform according to claim 1 cable groove production line, which is characterized in that the accurate throwing Material device includes claiming from the transmission unit below walking change feeding unit, change feeding unit and the automatic lifting on transmission unit Weight unit；

Described includes guide rail, hopper mobile holder, cloth bucket, movable motor and outlet valve from walking change feeding unit, and guide rail is flat In the surface of gear unit, cloth bucket is mounted on hopper mobile holder for row configuration, and hopper mobile holder is opposite in guide rail Sliding, hopper mobile holder are driven by movable motor, and the cloth bucket is configured with feed pipe, and feed pipe is installed in rotation on The bottom end of cloth bucket, feed pipe are driven by rotary drive motor, and the lower end of the feed pipe is configured with outlet valve；

The transmission unit includes roller tables bracket, and the flat idler on roller tables bracket is arranged in, is configured with mould on flat idler Has positioning device, flat idler is driven by motor；Flat idler is made of importing roller tables, weighing roller tables and importing roller tables；

The automatic lifting weighing unit include plshy bone open weighing platform, make weighing platform fast lifting lifting device and For the weighing sensor of weighing, the weighing platform is located at the lower section of flat idler, and weighing platform is in flat idler gap Between rise and fall after rise.

5. subway dispersing platform according to claim 2 cable groove production line, which is characterized in that the constant temperature steams Feeding kiln includes steam-cured kiln one and steam-cured kiln two, two three of low temperature reservation kiln, steam-cured kiln one and steam-cured kiln Parallel side-by-side setting, the rear and front end of tunnel maintenance kiln are provided with preceding kiln car ferry-boat pond and rear kiln car ferry-boat pond, forward and backward kiln car pendulum It crosses configured with ferry bus in pond, rear kiln car ferry-boat is configured with turn-draw device in pond；The side of the turn-draw device Configured with pickling tube.

6. subway dispersing platform according to claim 1 cable groove production line, which is characterized in that the low temperature is supported The both ends for protecting kiln are configured with preceding transition chamber, rear transition chamber, and front and back transition chamber intermediate configurations have medium temperature just to support room；

The both ends of the forward and backward transition chamber are configured with outer door and inner door, and outer door connects transition chamber and outdoor, inner door It connects transition chamber and medium temperature just supports room.

7. subway dispersing platform according to claim 1 cable groove production line, which is characterized in that the continuous vibration Smash platform include first vibrate platform, second vibrate platform and third is vibrated platform.

8. subway dispersing platform according to claim 3 cable groove production line, which is characterized in that the upper conveying Band is smooth surface stainless steel, and lower conveyer belt is rubber.

9. subway dispersing platform according to claim 4 cable groove production line, which is characterized in that

The outlet valve is Pneumatic gate valve.

10. subway dispersing platform according to claim 4 cable groove production line, which is characterized in that

The die arrangement device includes light inspection probe transmitting terminal and light inspection probe receiving end, and light inspection probe transmitting terminal configuration exists The top for roller tables of weighing, the light inspection probe receiving end are correspondingly arranged at the lower section of light inspection probe transmitting terminal.