CN108145843A - Subway dispersing platform cable groove production technology and its production line - Google Patents
Subway dispersing platform cable groove production technology and its production line Download PDFInfo
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- CN108145843A CN108145843A CN201810127892.XA CN201810127892A CN108145843A CN 108145843 A CN108145843 A CN 108145843A CN 201810127892 A CN201810127892 A CN 201810127892A CN 108145843 A CN108145843 A CN 108145843A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 239000004568 cement Substances 0.000 claims abstract description 34
- 239000002131 composite material Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 238000000465 moulding Methods 0.000 claims abstract description 19
- 238000009826 distribution Methods 0.000 claims abstract description 9
- 238000005303 weighing Methods 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 54
- 239000010408 film Substances 0.000 claims description 40
- 230000007704 transition Effects 0.000 claims description 40
- 239000004744 fabric Substances 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 238000005554 pickling Methods 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000000996 additive effect Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 210000000988 bone and bone Anatomy 0.000 claims description 7
- 239000011241 protective layer Substances 0.000 claims description 7
- 238000010025 steaming Methods 0.000 claims description 7
- 239000010409 thin film Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 238000007666 vacuum forming Methods 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 4
- 238000007689 inspection Methods 0.000 description 15
- 239000000523 sample Substances 0.000 description 14
- 239000004575 stone Substances 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 6
- 239000004567 concrete Substances 0.000 description 5
- 238000013016 damping Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
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- 230000006835 compression Effects 0.000 description 3
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- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
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- 230000008676 import Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000011345 viscous material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 241000276489 Merlangius merlangus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002742 anti-folding effect Effects 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000033228 biological regulation Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 235000013399 edible fruits Nutrition 0.000 description 1
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- 239000002932 luster Substances 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/082—Producing shaped prefabricated articles from the material by vibrating or jolting combined with a vacuum, e.g. for moisture extraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/523—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing metal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses subway dispersing platform cable groove production technology and its production line, production line includes sequentially connected distribution device, member forming equipment and tunnel oven curing means；The member forming equipment includes continuous vibrate platform, upper and lower resonance vacuum pressing cement base composite board molding equipment and the stacking machine set gradually, is connected between the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking machine by transmitting roller tables；The tunnel oven curing means includes low temperature reservation kiln, steam-cured kiln and turn-draw device.The present invention compared to the prior art, can the full automatic processing for realizing high viscosity cement base fibrous composite, product bubble discharge rate is high.
Description
Technical field
The present invention relates to cement-base composite material processing technique field, specifically a kind of subway dispersing platform cable
Groove production technology and its production line.
Background technology
With natural stone resource more come it is about rare, artificial immitation stone plate gradually substituting lithotome be applied to decoration
Engineering field.But traditional artificial immitation stone plate is because of processing technology and material problem, it is strong in weatherability, compression strength, anti-folding
It is extremely difficult to be parity with or superiority over natural granite stone material in terms of degree and water absorption rate, in particular by the imitative flower of synthetic resin processing
Hilllock rock material because its weatherability is poor, can not be applied to exterior decoration engineering.Market is urgently a to have granite building material spy
Property, and there is the immitation stone plate that artificial stone's color and luster is consistent, easy for installation.Reactive Powder Concrete immitation stone plate collection is lived
Property powder concrete and cement base imitate stone face layer and be integrated, not only with it is ultra-thin, superelevation is strong, highly resistance folding, high durable, high durable,
The features such as acid and alkali-resistance illumination and freeze thawing resistance, texture and decorative effect also with lithotome.
But high viscosity cement base fibrous composite, because of powder concrete water-cement ratio only 0.22 or so, mix diminishing
High viscosity is presented in mixture after agent, and traditional Vibration Technology is difficult to discharge its air entrapment, and can lead to plank leakiness shadow
Ring product quality.Especially base of the Reactive Powder Concrete as dalle requires more air entrapment and apparent mass
Add strictly, traditional process equipment can not meet the quality requirement of imitative stone decorative material.
Invention content
The technical assignment of the present invention is to be directed to more than shortcoming, provides a kind of subway dispersing platform cable groove production technology
And its production line.
The technical solution adopted by the present invention to solve the technical problems is：Subway dispersing platform produces work with cable groove
Skill, specific method are as follows：
S1, raw material, additive are mixed evenly, form cement base mixture material；
S2, material is precisely measured, injects mold；
S3, strip mold is even shaken by the roller tables for the platform that continuously vibrates, the preliminary levelling and bubble for realizing material are discharged, at the beginning of component
Step is formed；
S4, the component with mold is imported into resonance vacuum pressing cement base composite board molding equipment up and down, passes through negative pressure of vacuum
Solid under state is vibrated, and is squeezed and broken the bubble in mold in material and is quickly overflowed, and achievees the effect that component is finer and close；
S5, by the component with mold after vacuum forming, be placed on horizontal kiln car by automatic stacking machine；
S6, the horizontal kiln car room temperature equipped with the component with mold is rested 6-12 hours；
S7, room temperature is rested after the component with mold, be transferred to low temperature reservation kiln, it is steam-cured to carry out medium temperature；
S8, component with mold of the medium temperature after steam-cured is subjected to overturning demoulding；
S9, the component after demoulding is again introduced into steam-cured kiln, it is steam-cured carries out low temperature；
S10, the component by low temperature after steam-cured carry out kiln discharge cooling, detection is packaged.
Further, preferred method is,
In the step S7, the steam-cured temperature of medium temperature is 45 DEG C, the steam-cured when a length of 6-12h of medium temperature；The step S8 is also
Including after mold is detached with component, mold is placed in pickling tube and carries out pickling processes by mold transfer robot.
Further, preferred method is,
The step S1 is further included,
S11, by the on-liquid raw material in silo, self-unloading weighing hopper is delivered to after measuring respectively, and it is fine to add in the steel measured
Dimension；
S12, whole on-liquid raw materials are inputted into blender, carries out powder premixing；
The liquid additive that S13 while addition measure, forms mixed liquid；
S14, mixed liquid is sufficiently stirred, forms the cement base mixture material of a kind of high viscosity, lazy flow.
Further, preferred method is that the step S3 is further included,
S31, strip mold is vibrated by first after the vibrating of roller tables, according to the design needs, reinforced mesh is added in component；
S32, the mold that will add in reinforced mesh, continue through vibrating for second, third roller tables of vibrating, and make reinforced mesh insert
In material, and by the protective layer supporting point on reinforced mesh, make reinforced mesh protective layer up to standard；
S33, completion are continuously vibrated, and component preliminarily forms.
Further, preferred method is,
The step S7 is further included,
S71, by the kiln car equipped with the component with mold, be moved to low temperature reservation wicket mouth, the outer door of low temperature reservation kiln is opened,
Kiln car enters the preceding transition chamber of low temperature reservation kiln；
S72, outer door are closed, and inner door is opened, and kiln car enters steam-cured room, and inner door is closed, in steam-cured indoor carry out constant temperature steaming
It supports；
S73, it is steam-cured reach the predetermined time, the inner door of the rear transition chamber of steam-cured room opposite side is opened, and kiln car enters rear transition chamber；
S74, rear transition chamber inner door close after, the outer door of rear transition chamber is opened；
S75, the kiln car equipped with the component with mold are driven out to from rear transition chamber, are completed medium temperature and are just supported program.
Subway dispersing platform cable groove production line, including sequentially connected distribution device, member forming equipment and
Tunnel oven curing means；
The distribution device includes silo, blender and accurate charging device, and blender is configured with below silo, described to stir
It mixes and accurate charging device is configured with below machine；
The member forming equipment includes continuous vibrate platform, the upper and lower resonance vacuum pressing cement base composite board set gradually
Former and stacking machine, the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking machine it
Between be connected by transmitting roller tables；
The tunnel oven curing means is arranged on the rear side of stacking machine, and tunnel oven curing means includes low temperature reservation kiln, constant temperature
Steaming kiln.
Further, preferred structure is that the low temperature reservation kiln and steam-cured kiln are set point-blank, low temperature
Turn-draw device is configured between curing kilns and steam-cured kiln.
Further, preferred structure is that the steam-cured kiln includes steam-cured kiln one and steam-cured kiln two, low
Warm curing kilns, steam-cured kiln one and the setting of two three's parallel side-by-side of steam-cured kiln, the rear and front end setting of tunnel maintenance kiln
There are preceding kiln car ferry-boat pond and rear kiln car ferry-boat pond, ferry bus is configured in forward and backward kiln car ferry-boat pond, is configured in rear kiln car ferry-boat pond
There is turn-draw device.
Further, preferred structure is that the vacuum pressing cement base composite board molding equipment of resonance up and down includes
Main body rack, on main body rack on vibrate platform, under vibrate platform, under vibrate platform correspond to be mounted on above vibrate it is flat
The underface of platform, hydraulic cylinder are fixed on the top of main body rack, and the end of the hydraulic cylinder is connect with hanger bracket, on hanger bracket
Symmetrical four elastic gum springs, each elastic gum spring correspond to a sunpender, and sunpender top penetrates elastic gum spring and elastic gum spring
It is connected, vibrate platform in the bottom end connection of sunpender；The platform that vibrates under described is fixed on main body branch by four elastic gum springs
The bottom of frame；
Deflecting roller and speed governing roller are installed in platform both ends of vibrating on described respectively, and one is configured between deflecting roller and speed governing roller
To flat idler, upper conveyor belt is wound on deflecting roller, flat idler and speed governing roller, upper conveyor belt is done around the platform that above vibrates
Circulatory motion；Film lying device is configured with above upper conveyor belt with being used to cut the aerodynamic slide knife of film；The film
Lying device includes thin film support frame, film driven roller and scraper plate, film and is fixed in thin film support frame, and film drives across film
Dynamic roller reaches upper conveyor belt, is configured with scraper plate in front of the outbound course of the film driven roller, the bottom end of scraper plate with it is upper defeated
Band is sent to be in contact；The aerodynamic slide cutter spacing realizes that film is cut in the top of upper conveyor belt by upper and lower displacement and left and right displacement
It cuts；
Vibrator is installed on the upper and lower platform that vibrates；On vibrate vacuum negative pressure device, the vacuum be installed below platform
Negative pressure device includes vacuum pump, sealing ring, and the sealing ring is located between the upper and lower platform that vibrates；Vibrate platform under described
Deflecting roller and speed governing roller are installed in both ends respectively, and a pair of of flat idler, deflecting roller, water are configured between deflecting roller and speed governing roller
Lower conveyer belt is wound on flat carrier roller and speed governing roller, lower conveyer belt surrounds the platform that vibrates on lower and does circulatory motion.
Further, preferred structure is that the accurate charging device is included from below walking change feeding unit, change feeding unit
Transmission unit and the automatic lifting weighing unit on transmission unit；
Described puts down from walking change feeding unit including guide rail, hopper mobile holder, cloth bucket, movable motor and outlet valve, guide rail
Row configuration is mounted in the surface of gear unit, cloth bucket on hopper mobile holder, and hopper mobile holder is opposite in guide rail
It slides, hopper mobile holder is driven by movable motor, and the cloth bucket is configured with feed pipe, and feed pipe is installed in rotation on
The bottom end of cloth bucket, feed pipe are driven by rotary drive motor, and the lower end of the feed pipe is configured with outlet valve；
The transmission unit is including roller tables stent, the flat idler being arranged on roller tables stent, and mould is configured on flat idler
Has positioning device, flat idler is driven by motor；Flat idler is made of importing roller tables, roller tables of weighing and importing roller tables；
The automatic lifting weighing unit include plshy bone open weighing platform, make weighing platform fast lifting lifting gear and
For the weighing sensor weighed, the weighing platform is located at the lower section of flat idler, and weighing platform is in flat idler gap
Between rise and fall after rise.
The subway dispersing platform cable groove production technology and its production line of the present invention is compared to the prior art, beneficial to imitate
Fruit is as follows：
1st, whole-course automation, the system program that this production line is all programmed using numerical control device and PLC, each device can basis
Pre-set programs carry out automation mechanized operation, reduce manual operation and cause error, improve working efficiency, improve product matter
Amount；
2nd, it realizes high viscous material precisely to measure, the innovative plshy bone open lifting weighing unit that employs of this production line coordinates pneumatic type
Flashboard valve device when making high-viscosity compound condensation material feeding to specified value, can stop feeding immediately, and measurement deviation is can be controlled in
± 50g or so, it is ensured that product quality；
3rd, it employs continuous roller tables to vibrate, using the roller tables equipment that vibrates for having installed belt/roller additional in this technique, makes strip mold
At the uniform velocity by vibrate roller tables while, effectively vibrated, the bubble spill-out in component made to reach more than 75%；
4th, the present invention uses extra small enclosure space negative pressure of vacuum, only makes under component negative pressure working condition to be pressed, equips other positions
Normal pressure state is in, compression member can make product densification journey while compression racks air entrapment quickly by gas overflowing
Degree is significantly promoted, it is ensured that product quality；
5th, in the present invention, the dual temperature four of domestic initiation gates straight tunnel kiln and component is conserved, and the curing kilns are at kiln both ends
Be respectively provided with two-door control, it is two-door it is straight between form transition chamber, kiln car disengaging is realized in kiln and is steamed by two-door shut down by passage room
Vapour or temperature are stablized relatively, and steaming kiln is made to realize 24 hours constant temperature, without repeating the operation that heats up, reduce energy consumption, product matter
Measure effective guarantee.
Description of the drawings
The present invention is further described below in conjunction with the accompanying drawings.
Attached drawing 1 is the structure diagram of subway dispersing platform cable groove production line.
The structure diagram of attached drawing resonance vacuum pressing cement base composite board molding equipment about 2；
Attached drawing 3 is the structure diagram of accurate charging device；
Attached drawing 4 is the structure diagram of weighing platform；
Wherein：1st, accurate charging device；2nd, self-unloading weighing hopper；3rd, blender；4th, upper and lower resonance vacuum pressing cement base composite plate
Material former；5th, silo；6th, continuously vibrate platform；7th, roller tables is transmitted；8th, stacking machine；9th, preceding kiln car ferry-boat pond；10th, ferry bus；
11st, low temperature reservation kiln；12nd, steam-cured kiln one；13rd, steam-cured kiln two；14th, outer door；15th, preceding transition chamber；16th, inside
Door；17th, steam-cured room；18th, rear transition chamber；19th, rear kiln car ferry-boat pond；20th, turn-draw device；21st, mold transfer robot；
22nd, pickling tube；101st, main body rack；102nd, vibrate platform on；103rd, vibrate platform under；104th, sunpender；105th, elastic gum spring；
106th, hanger bracket；107th, hydraulic cylinder；108th, vibrator；109th, deflecting roller；110th, speed governing roller；111st, upper conveyor belt；112nd, under
Conveyer belt；113rd, aerodynamic slide knife；114th, thin film support frame；115th, film driven roller；116th, scraper plate；117th, band damping roller brush；118、
Sealing ring；119th, vacuum pump connector；120th, flat idler；211st, hopper mobile holder；212nd, guide rail；213rd, cloth bucket；
214th, movable motor；215th, outlet valve；216th, feed pipe；217th, electric rotating machine；218th, mating gear ring；219th, gear；221st, claim
Galassing platform；222nd, lifting platform upright bar；223rd, it is oriented to rubber tire；224th, weighing sensor；225th, lifting power plant；231st, light inspection is visited
Head transmitting terminal；232nd, light inspection probe receiving terminal；233rd, it weighs roller tables；234th, sprocket wheel；235th, driving motor；236th, roller tables stent；
237th, roller tables is imported；238th, roller tables is exported；331st, the long roller of active；332nd, driven long roller；333rd, driven short roller wheel.
Specific embodiment
The invention will be further described in the following with reference to the drawings and specific embodiments.
In the description of the present invention, it should be noted that term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction of " level ", " interior ", " outer " " top ", " end " " preceding " " rear " etc. are based on shown in attached drawing
Orientation or position relationship, it is only for convenient for the description present invention and simplify description rather than instruction or imply signified dress
It puts or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that limit of the invention
System.
The present invention is subway dispersing platform cable groove production line, and subway dispersing platform cable groove production line wraps
Include sequentially connected distribution device, member forming equipment and tunnel oven curing means；
The distribution device includes silo 5, blender 3 and precisely charging device 1, the lower section of silo 5 are configured with blender 3,
The lower section of the blender 3 is configured with accurate charging device 1；The accurate charging device 1 includes from walking change feeding unit, feeds
Transmission unit below material unit and the automatic lifting weighing unit on transmission unit；
Described including guide rail 212, hopper mobile holder 211, cloth bucket 213, movable motor 214 and goes out from walking change feeding unit
Expect valve 215,212 configured in parallel of guide rail is mounted in the surface of flat idler, cloth bucket 213 on hopper mobile holder 211, material
The mobile holder 211 that struggles against is opposite in guide rail 212 to be slided, and hopper mobile holder 211 is driven by movable motor 214, the cloth
The lower end of bucket 213 is configured with outlet valve 215；
The cloth bucket 213 is configured with feed pipe 216, and feed pipe 216 is installed in rotation on the bottom end of cloth bucket 213, feeds
Expects pipe 216 is connected by gear 219 with electric rotating machine 217, and feed pipe 216 is driven by electric rotating machine 217；Feed pipe 216 is logical
Gear 219 is crossed with electric rotating machine 217 to be connected.The feed pipe 216 is connect by mating gear ring 218 with cloth bucket 213.
Further, in order to which retention amount of the material after plate valve is flowed out in feed pipe 216 is minimized, make material meter
Amount is more accurate, and the outlet valve 215 is Pneumatic gate valve.
The transmission unit includes roller tables stent 236, the flat idler being arranged on roller tables stent 236, flat idler
On be configured with die arrangement device, flat idler is driven by motor；The die arrangement device includes light inspection probe transmitting terminal
232 and light inspection probe receiving terminal 231, light inspection probe transmitting terminal 232 be configured and be suspended vacantly on frame above roller tables 233 of weighing,
Horizontal position and height can be finely adjusted according to the size and shape of element mold, and light inspection probe receiving terminal 231 is claiming
Probe transmitting is examined in the lower section of frame top surface on the outside of the weight moveable element mold in roller tables top, i.e. light inspection probe transmitting terminal with light
Hold 232 perpendicular correspondences.
The flat idler includes importing roller tables 237, roller tables of weighing 233 and export roller tables 238, roller tables of weighing 233
In the underface of cloth bucket 213, the front end that roller tables 237 is located at roller tables 233 of weighing is imported, export roller tables 238 is located at roller tables of weighing
233 rear end；
Automatic lifting weighing unit include plshy bone open weighing platform 221, make 221 fast lifting of weighing platform lifting gear and
For the weighing sensor 224 weighed, the weighing platform 221 is located at the lower section of flat idler, and weighing platform 221 is in level
Rise between carrying roller gap and fall after rise.The lifting gear includes two lifting platform upright bars that 221 bottom end of weighing platform is connected
222, every 222 both sides of lifting platform upright bar are each equipped with being oriented to rubber tire 223, and the bottom end of lifting platform upright bar 222 is connected separately with liter
Power plant 225 drops.The thing air pump that wherein the lifting drive present apparatus uses drives the piston rod in pneumatic cylinder, realizes and quickly rises
Drop.Weighing sensor 224 is installed in lifting platform upright bar 222.
Described roller tables of weighing include actively long roller 331, driven long roller 332 and positioned at actively long roller 331 and from
The driven short roller wheel 333 between long roller 332 is moved, the long roller 331 of the active and driven long roller 332 are located at respectively weighs
The both ends of roller tables 233.Actively long roller 331 is connect with sprocket wheel 234, and 234 other end of sprocket wheel is connect with driving motor 235.Pass through
On both sides of the middle sets driven short roller wheel 333, and both ends set the linkage of long roller, make plshy bone open weighing platform 221 complete
After sinking down under roller top mark height, the short roller wheel of both sides can be still driven by the long roller at both ends, realizes the synchronization of mold
It is mobile；
The invention also includes PLC, the PLC is filled with movable motor 214, die arrangement device, outlet valve 215, lifting drive
225 are put to be connected；PLC is connected by fieldbus with host.The weighing sensor 224 passes through transmitter and PLC phases
Connection.
The member forming equipment includes the continuous platform 6 that vibrates, the molding of upper and lower resonance vacuum pressing cement base composite board
Equipment 4 and stacking machine 8, the platform 6 that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment 4 and stacking machine 8 it
Between be connected by transmitting roller tables 7；
The tunnel oven curing means includes steam-cured kiln 1 and steam-cured kiln 2 13, low temperature reservation kiln 11, kiln car
Ferry-boat pond and turn-draw device 20；The steam-cured kiln 1, steam-cured kiln 2 13, low temperature reservation kiln 11 are flat side by side
Row is arranged on the rear side of stacking machine 8, and tunnel oven is provided at both ends with a preceding kiln car ferry-boat pond 9 and rear kiln car ferry-boat pond 19, preceding
Ferry bus is respectively configured in kiln car ferry-boat pond 9 and rear kiln car ferry-boat pond 19；Overturning demoulding dress is configured in kiln car ferry-boat pond 19 afterwards
Put 20.
Upper and lower resonance vacuum pressing cement base composite board molding equipment, main body rack 101, mounted on main body rack 101
On on vibrate platform 102, under vibrate platform 103, the main body rack 101 be by main material of rectangular steel pipe by welding and
Riveting is composed.
Under the platform 103 that vibrates correspond to and be mounted on the underface of platform 102 of above vibrating, hydraulic cylinder 107 is fixed on main body rack
101 top；The hydraulic cylinder 107 provides power by oil cylinder hydraulic station.The end of the hydraulic cylinder 107 and hanger bracket
106 connect, and symmetrical four elastic gum springs 105 on hanger bracket 106, each elastic gum spring 105 corresponds to a sunpender 104, hangs
104 top of bar penetrates elastic gum spring 105 and is connected with elastic gum spring 105, and vibrate platform 102 in the bottom end connection of sunpender 104；
The platform 103 that vibrates under described is fixed on the bottom of main body rack 1 by four elastic gum springs 105.
On the vibrate lower section of platform 102 vacuum negative pressure device is installed, the vacuum negative pressure device includes vacuum pump, close
Seal 118, the sealing ring 118 are located between the upper and lower platform that vibrates；Sealing ring 118 is polyurethane sealing ring.Sealing ring
118 are equipped with vacuum pump interface 119.
Deflecting roller 109 and speed governing roller 110, deflecting roller 109 and speed governing are installed in 102 both ends of platform of vibrating on described respectively
A pair of of flat idler 120 is configured between roller 110, is wound on deflecting roller 109, flat idler 120 and speed governing roller 110
Conveyer belt 111, upper conveyor belt 111 do circulatory motion around 102 platforms that above vibrate；Upper conveyor belt 111 is smooth surface stainless steel.
The top of upper conveyor belt 111 is configured with film lying device with being used to cut the aerodynamic slide knife 113 of film；
The film lying device includes thin film support frame 114, film driven roller 115 and scraper plate 116, and film is fixed on film
On supporting rack 114, film passes through film driven roller 115 to reach upper conveyor belt 102, and the front of the film driven roller 115 is matched
Scraper plate 116 is equipped with, the bottom end of scraper plate 116 is in contact with upper conveyor belt 102；
The aerodynamic slide knife 113 is located at the top of upper conveyor belt 111, realizes that film is cut by upper and lower displacement and left and right displacement
It cuts.Conveyer belt moistening device is configured on the upper conveyor belt 111, the moistening device is band damping roller brush 117, described
117 111 outer surface of friction upper conveyor belt of band damping roller brush.
Deflecting roller 109 and speed governing roller 110, deflecting roller 109 and speed governing are installed in 103 both ends of platform of vibrating under described respectively
A pair of of flat idler 120 is configured between roller 110, is wound with down on deflecting roller 109, flat idler 120 and speed governing roller 110
Conveyer belt 112, lower conveyer belt 112 surround the platform 103 that vibrates on lower and do circulatory motion.Lower conveyer belt 112 is rubber.
Respectively there are two vibrators 108 for configuration for the upper and lower platform that vibrates, and two vibrators 108 are according to relative motion side
It respectively vibrates on platform to being symmetrically fixed on.
Embodiment 2：
Manufacturing technique method is：
S1, raw material, additive are mixed evenly, form the cement base mixture material of a kind of high viscosity, lazy flow；
S11, by the on-liquid raw material in silo 5, self-unloading weighing hopper 2 is delivered to after measuring respectively, and add in the steel measured
Fiber；
S12, whole on-liquid raw materials are inputted into blender 3, carries out powder premixing；
The liquid additive that S13 while addition measure, forms mixed liquid；
S14, mixed liquid is sufficiently stirred, forms the cement base mixture material of a kind of high viscosity, lazy flow.
S2, material is precisely measured, injects mold；
S3, strip mold by the roller tables for the platform 6 that continuously vibrates even is shaken, realizes the preliminary levelling of material and bubble discharge, component
It preliminarily forms；
S4, the component with mold is imported into resonance vacuum pressing cement base composite board molding equipment 4 up and down, passes through negative pressure of vacuum
Solid under state is vibrated, and is squeezed and broken the bubble in mold in material and is quickly overflowed, and achievees the effect that component is finer and close；
S5, by the component with mold after vacuum forming, be placed on horizontal kiln car by automatic stacking machine 8；
S6, the horizontal kiln car room temperature equipped with the component with mold is rested 6-12 hours；
S71, by the kiln car equipped with the component with mold, be moved to low temperature reservation wicket mouth, the outer door 14 of low temperature reservation kiln is opened
It opens, kiln car enters the preceding transition chamber 15 of low temperature reservation kiln；
S72, outer door 14 are closed, and inner door 16 is opened, and kiln car enters steam-cured room, and inner door 16 is closed, in steam-cured indoor progress
Steam-cured；The steam-cured temperature of the medium temperature is 45 DEG C, the steam-cured when a length of 6-12h of medium temperature；
S73, it is steam-cured reach the predetermined time, the inner door of the rear transition chamber 18 of steam-cured room opposite side is opened, and kiln car enters rear transition
Room 18；
S74, rear transition chamber 18 inner door close after, the outer door of rear transition chamber 18 is opened；
S75, the kiln car equipped with the component with mold are driven out to from rear transition chamber 18, are completed medium temperature and are just supported program.
S8, component with mold of the medium temperature after steam-cured is subjected to overturning demoulding；After mold is detached with component, mold is put
Enter and pickling processes are carried out in pickling tube 22；
S9, the component after demoulding is again introduced into steam-cured kiln, it is steam-cured carries out low temperature；
S10, the component by low temperature after steam-cured carry out kiln discharge cooling, detection is packaged.
Embodiment 3：
S1, raw material, additive are mixed evenly, form the cement base mixture material of a kind of high viscosity, lazy flow；
S11, by the on-liquid raw material in silo 5, self-unloading weighing hopper 2 is delivered to after measuring respectively, and add in the steel measured
Fiber；
S12, whole on-liquid raw materials are inputted into blender 3, carries out powder premixing；
The liquid additive that S13 while addition measure, forms mixed liquid；
S14, mixed liquid is sufficiently stirred, forms the cement base mixture material of a kind of high viscosity, lazy flow.
S2, material is precisely measured, injects mold；
S3, strip mold by the roller tables for the platform 6 that continuously vibrates even is shaken, realizes the preliminary levelling of material and bubble discharge, component
It preliminarily forms；
The step S3 is further included,
S31, strip mold is vibrated by first after the vibrating of roller tables, according to the design needs, reinforced mesh is added in component；
S32, the mold that will add in reinforced mesh, continue through vibrating for second, third roller tables of vibrating, and make reinforced mesh insert
In material, and by the protective layer supporting point on reinforced mesh, make reinforced mesh protective layer up to standard；
S33, completion are continuously vibrated, and component preliminarily forms.
S4, the component with mold is imported into resonance vacuum pressing cement base composite board molding equipment 4 up and down, passes through vacuum
Solid under negative pressure state is vibrated, and is squeezed and broken the bubble in mold in material and is quickly overflowed, it is finer and close to reach component
Effect；
S5, by the component with mold after vacuum forming, be placed on horizontal kiln car by automatic stacking machine 8；
S6, the horizontal kiln car room temperature equipped with the component with mold is rested 6-12 hours；
S71, by the kiln car equipped with the component with mold, be moved to low temperature reservation wicket mouth, the outer door 14 of low temperature reservation kiln is opened
It opens, kiln car enters the preceding transition chamber 15 of low temperature reservation kiln；
S72, outer door 14 are closed, and inner door 16 is opened, and kiln car enters steam-cured room, and inner door 16 is closed, in steam-cured indoor progress
Steam-cured；The steam-cured temperature of the medium temperature is 45 DEG C, the steam-cured when a length of 6h of medium temperature；
S73, it is steam-cured reach the predetermined time, the inner door of the rear transition chamber 18 of steam-cured room opposite side is opened, and kiln car enters rear transition
Room 18；
S74, rear transition chamber 18 inner door close after, the outer door of rear transition chamber 18 is opened；
S75, the kiln car equipped with the component with mold are driven out to from rear transition chamber 18, are completed medium temperature and are just supported program.
S8, component with mold of the medium temperature after steam-cured is subjected to overturning demoulding；After mold is detached with component, mold is put
Enter and pickling processes are carried out in pickling tube 22；
S9, the component after demoulding is again introduced into steam-cured kiln, it is steam-cured carries out low temperature；
S10, the component by low temperature after steam-cured carry out kiln discharge cooling, detection is packaged.
Embodiment 4：
The present invention is subway dispersing platform cable groove production line, subway dispersing platform cable groove production line, including according to
Distribution device, member forming equipment and the tunnel oven curing means of secondary connection；
The distribution device includes silo 5, blender 3 and precisely charging device 1, the lower section of silo 5 are configured with blender 3,
The lower section of the blender 3 is configured with accurate charging device 1；The accurate charging device 1 includes from walking change feeding unit, feeds
Transmission unit below material unit and the automatic lifting weighing unit on transmission unit；
Described including guide rail 212, hopper mobile holder 211, cloth bucket 213, movable motor 214 and goes out from walking change feeding unit
Expect valve 215,212 configured in parallel of guide rail is mounted in the surface of flat idler, cloth bucket 213 on hopper mobile holder 211, material
The mobile holder 211 that struggles against is opposite in guide rail 212 to be slided, and hopper mobile holder 211 is driven by movable motor 214, the cloth
The lower end of bucket 213 is configured with outlet valve 215；
The cloth bucket 213 is configured with feed pipe 216, and feed pipe 216 is installed in rotation on the bottom end of cloth bucket 213, feeds
Expects pipe 216 is connected by gear 219 with electric rotating machine 217, and feed pipe 216 is driven by electric rotating machine 217；Feed pipe 216 is logical
Gear 219 is crossed with electric rotating machine 217 to be connected.The feed pipe 216 is connect by mating gear ring 218 with cloth bucket 213.
Further, in order to which retention amount of the material after plate valve is flowed out in feed pipe 216 is minimized, make material meter
Amount is more accurate, and the outlet valve 215 is Pneumatic gate valve.
The transmission unit includes roller tables stent 236, the flat idler being arranged on roller tables stent 236, flat idler
On be configured with die arrangement device, flat idler is driven by motor；The die arrangement device includes light inspection probe transmitting terminal
232 and light inspection probe receiving terminal 231, light inspection probe transmitting terminal 232 be configured and be suspended vacantly on frame above roller tables 233 of weighing,
Horizontal position and height can be finely adjusted according to the size and shape of element mold, and light inspection probe receiving terminal 231 is claiming
Probe transmitting is examined in the lower section of frame top surface on the outside of the weight moveable element mold in roller tables top, i.e. light inspection probe transmitting terminal with light
Hold 232 perpendicular correspondences.
The flat idler includes importing roller tables 237, roller tables of weighing 233 and export roller tables 238, roller tables of weighing 233
In the underface of cloth bucket 213, the front end that roller tables 237 is located at roller tables 233 of weighing is imported, export roller tables 238 is located at roller tables of weighing
233 rear end；
Automatic lifting weighing unit include plshy bone open weighing platform 221, make 221 fast lifting of weighing platform lifting gear and
For the weighing sensor 224 weighed, the weighing platform 221 is located at the lower section of flat idler, and weighing platform 221 is in level
Rise between carrying roller gap and fall after rise.The lifting gear includes two lifting platform upright bars that 221 bottom end of weighing platform is connected
222, every 222 both sides of lifting platform upright bar are each equipped with being oriented to rubber tire 223, and the bottom end of lifting platform upright bar 222 is connected separately with liter
Power plant 225 drops.The thing air pump that wherein the lifting drive present apparatus uses drives the piston rod in pneumatic cylinder, realizes and quickly rises
Drop.Weighing sensor 224 is installed in lifting platform upright bar 222.
Described roller tables of weighing include actively long roller 331, driven long roller 332 and positioned at actively long roller 331 and from
The driven short roller wheel 333 between long roller 332 is moved, the long roller 331 of the active and driven long roller 332 are located at respectively weighs
The both ends of roller tables 233.Actively long roller 331 is connect with sprocket wheel 234, and 234 other end of sprocket wheel is connect with driving motor 235.Pass through
On both sides of the middle sets driven short roller wheel 333, and both ends set the linkage of long roller, make plshy bone open weighing platform 221 complete
After sinking down under roller top mark height, the short roller wheel of both sides can be still driven by the long roller at both ends, realizes the synchronization of mold
It is mobile；
The invention also includes PLC, the PLC is filled with movable motor 214, die arrangement device, outlet valve 215, lifting drive
225 are put to be connected；PLC is connected by fieldbus with host.The weighing sensor 224 passes through transmitter and PLC phases
Connection.
The member forming equipment includes the continuous platform 6 that vibrates, the molding of upper and lower resonance vacuum pressing cement base composite board
Equipment 4 and stacking machine 8, the platform 6 that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment 4 and stacking machine 8 it
Between be connected by transmitting roller tables 7；
The tunnel oven curing means includes low temperature reservation kiln 11, steam-cured kiln 12 and turn-draw device 20；Low temperature is supported
Shield kiln 11 and steam-cured kiln 12 are arranged on the rear side of stacking machine 8, both the low temperature reservation kiln 11 and steam-cured kiln 12
It is arranged on same straight line, low temperature reservation kiln 11 and steam-cured kiln 12 are provided with turn-draw device 20 between the two.
Upper and lower resonance vacuum pressing cement base composite board molding equipment, main body rack 101, mounted on main body rack 101
On on vibrate platform 102, under vibrate platform 103, the main body rack 101 be by main material of rectangular steel pipe by welding and
Riveting is composed.
Under the platform 103 that vibrates correspond to and be mounted on the underface of platform 102 of above vibrating, hydraulic cylinder 107 is fixed on main body rack
101 top；The hydraulic cylinder 107 provides power by oil cylinder hydraulic station.The end of the hydraulic cylinder 107 and hanger bracket
106 connect, and symmetrical four elastic gum springs 105 on hanger bracket 106, each elastic gum spring 105 corresponds to a sunpender 104, hangs
104 top of bar penetrates elastic gum spring 105 and is connected with elastic gum spring 105, and vibrate platform 102 in the bottom end connection of sunpender 104；
The platform 103 that vibrates under described is fixed on the bottom of main body rack 1 by four elastic gum springs 105.
On the vibrate lower section of platform 102 vacuum negative pressure device is installed, the vacuum negative pressure device includes vacuum pump, close
Seal 118, the sealing ring 118 are located between the upper and lower platform that vibrates；Sealing ring 118 is polyurethane sealing ring.Sealing ring
118 are equipped with vacuum pump interface 119.
Deflecting roller 109 and speed governing roller 110, deflecting roller 109 and speed governing are installed in 102 both ends of platform of vibrating on described respectively
A pair of of flat idler 120 is configured between roller 110, is wound on deflecting roller 109, flat idler 120 and speed governing roller 110
Conveyer belt 111, upper conveyor belt 111 do circulatory motion around 102 platforms that above vibrate；Upper conveyor belt 111 is smooth surface stainless steel.
The top of upper conveyor belt 111 is configured with film lying device with being used to cut the aerodynamic slide knife 113 of film；
The film lying device includes thin film support frame 114, film driven roller 115 and scraper plate 116, and film is fixed on film
On supporting rack 114, film passes through film driven roller 115 to reach upper conveyor belt 102, and the front of the film driven roller 115 is matched
Scraper plate 116 is equipped with, the bottom end of scraper plate 116 is in contact with upper conveyor belt 102；
The aerodynamic slide knife 113 is located at the top of upper conveyor belt 111, realizes that film is cut by upper and lower displacement and left and right displacement
It cuts.Conveyer belt moistening device is configured on the upper conveyor belt 111, the moistening device is band damping roller brush 117, described
117 111 outer surface of friction upper conveyor belt of band damping roller brush.
Deflecting roller 109 and speed governing roller 110, deflecting roller 109 and speed governing are installed in 103 both ends of platform of vibrating under described respectively
A pair of of flat idler 120 is configured between roller 110, is wound with down on deflecting roller 109, flat idler 120 and speed governing roller 110
Conveyer belt 112, lower conveyer belt 112 surround the platform 103 that vibrates on lower and do circulatory motion.Lower conveyer belt 112 is rubber.
Respectively there are two vibrators 108 for configuration for the upper and lower platform that vibrates, and two vibrators 108 are according to relative motion side
It respectively vibrates on platform to being symmetrically fixed on.
Concrete technology flow process is as follows：
Accurate dispensing is carried out first, and on-liquid raw material used in all cement base high-strength composite materials are placed in silo 5,
Self-unloading weighing hopper 2 is delivered to after various on-liquid materials are measured respectively using screw(-type) feeder, meanwhile, it is inhaled using numerical control electromagnetic
The steel fiber measured is sent into self-unloading weighing hopper 2 by disk device, then by self-unloading weighing hopper 2 by lifting track to stirring
It mixes above 3 feeding mouth of machine, is broadcasted material in blender 3 using dumping device；Then, powder premixing is carried out, according to technique
It is required that on-liquid raw material enters in blender 3,3min premixings are first passed through, make the abundant mix of powder uniform, complete powder premixing；
In powder premixing simultaneously, start the microprocessor pump drives of various additives and focus on various liquid additives and water in mixture cylinder and mix
With uniform, after material premixing EP (end of program), pumped using comprehensive metering and the mixed liquid measured is delivered in blender 3；It is mixed
After adding in blender 3 with liquid, blender 3 starts the mixing not less than 5min, makes the abundant mix of various materials uniform, is formed
A kind of cement base mixture of high viscosity, lazy flow；Start blender discharging device, the high viscosity mix mixed is unloaded
Enter double rail type and voluntarily walk cloth bucket 213, be then moved to outside stirring machine host, complete material blending craft.
Subsequently into accurate metering injection molding process, empty mold is placed on and is imported in roller tables 237, is driven by PLC system signal
It is dynamic to import roller tables servo motor, chain is driven, all flat idler average rates is made to advance, empty mold is sent into roller tables 233 of weighing.
Roller tables of weighing 233 is before work, and weighing platform 221 is in non-raised configuration, and level height is less than roller tables of weighing
233 horizontal roller apical side heights.After PLC system signal is received, servo motor starts to drive roller tables of weighing 233, will import roller tables
Empty mold on 237 is transported to designated position, and designated position is equipped with light inspection probe, when scanning to mold quadrangle light inspection module position
It puts after meeting positioning requirements, light inspection signal is delivered to PLC system, and signal instruction is transferred to lifting power plant by PLC system
225, start Pneumatic power elevator apparatus, weighing platform 221 is promoted to the state of weighing by lifting platform upright bar 222 by being oriented to rubber tire 223
Highly, at this moment 221 apical side height of weighing platform is higher by the 233 plain-barreled roll 30 ~ 50mm of apical side height of roller tables that weighs, in vacant state,
Built-in weighing sensor 224 in lifting platform upright bar 222 starts according to weight transmitter program automatic clear and according to required
Inventory sets alarming value, and whole system is in state to be weighed；
High-viscosity material is collected into bucket by cloth bucket 213 from blender feed opening, and from walking, change feeding unit starts, by cloth bucket
213 are delivered to feed point, and cloth bucket 213 is made to be in center feeding state；
After 215 control device of outlet valve of cloth bucket 213 is connected to PLC system status command to be weighed, outlet valve 215 is opened,
The viscous material of height by valve along being entered in sky mold, and as material injects, PLC instructions are transferred to electric rotating machine 217, make feed pipe
216 are rotated clockwise, and reach uniform feeding effect, and when weighing sensor 24 touches the mark value, signal return is weighed change
Device is sent, weight transmitter transmits a signal to PLC system, and system instruction outlet valve 215 is closed（In actual production, be delayed process
Middle weight of material needs parameter to revise）, rotate after feed pipe 216 is rotated to initial position and be automatically stopped, waiting repeats next time
Operation.
For material precisely after the completion of feed, PLC transmits a signal to transmission lifting power plant 225, starts Pneumatic elevation dress
It puts, weighing platform 221 is made to fall back to original state, the mold for injecting mix is contacted with the roller for roller tables 233 of weighing；It weighs roller
Platform driving motor 235 starts, and the mold of injecting material is transferred out roller tables 233 of weighing, and roller tables is exported into next mold
238.Roller tables of weighing drive system stops, and completes a working procedure.
Strip mold average rate enters the platform 6 that continuously vibrates, and the continuous platform 6 that vibrates connects vibrating system for three-level roller tables, including
By the shock platforms with belt conveyor of different frequency, amplitude, first vibrate roller tables, second vibrate roller tables and third is shaken
Roller tables is smash, realizes the preliminary levelling of material and bubble discharge, after three cascades shake, material basic handling horizontal breadth and surface are returned
Pulpous state state；
According to design requirement, if needed in component install additional reinforced mesh, strip mold by second vibrate roller tables when, by steel
Muscle mesh sheet is added in mold, and by vibrating, roller tables is vibrated, it is made to be embedded in material, and is supported by the protective layer on reinforced mesh
Point makes mesh sheet cover to reinforcement up to standard；
Plate members with mold after secondary material distributing are vibrated by horizontal continuity after stylobate this realization material shakeouts, and are passed through
Under the vibrate lower conveyer belt 112 of platform 103 enter this equipment and in place, the double frequency high-frequency excitations that shake for the platform 103 that vibrates under startup
Device 108 makes material vibrate under on platform 103 and continues to vibrate；When vibrate reach the stipulated time after, start hydraulic lift
（Hydraulic cylinder 107）, overlay film position is moved to component respective top to the platform 102 that vibrates by by upper conveyor belt 111, then under
It drops down onto component and rises position；The upper and lower platform that vibrates is formed with polyurethane sealant 118 by a confined space by pressure, is opened
Dynamic vacuum pump, extracts the platform 102 that vibrates on air in closed space and synchronous averaging, and component is carried out under vacuum pressing state, upper,
Lower solid is vibrated.
After the completion of vibrating time, start cylinder system, the platform 102 that vibrates by is together with polyurethane sealing ring 118 1
It rises to be promoted and arrives off-position, shaped component is transferred out this equipment by the lower conveyer belt 112 for the platform 103 that vibrates under startup, is completed
Molding component operation.
Band mold component after vacuum forming is by transmitting roller tables 7, into 8 operating position of all automatic piler, entirely
Automatic stacking machine 8 starts, by with mold component together with the die horizontal steel for being placed in 8 operating position of all automatic piler in advance
Stent is promoted to predetermined altitude together, then by guide rail from running gear, will be transported to mold component above horizontal kiln car,
Start downlink device after positioning, the band new shaped component of mold repeats the action together on mount to horizontal kiln car, until should
The kiln car stacking number of plies reaches regulation requirement, and Full automatic stacking entrucking process is completed, and kiln car is driven out to entrucking position, and new sky kiln car is by ferrying
Car weight is newly sent to entrucking position, repeats stacking entrucking process；
Since the building material has high viscosity, if being directly entered high humility medium temperature fog room, component surface after pressure forming
Water spots and surface whiting are easily formed, influences component appearance, while because component is to be suppressed compared with low water binder ratio mixture, not
Mold is easily made quickly to absorb moisture in curing kilns not in contact with face after the component of standing is directly entered high humidity medium temperature curing kilns, changed
Component and the moisture content of air contact surfaces, influence product quality.So the room temperature being additionally arranged in this technique not less than 6h is stood
Process, to ensure product quality.
The ferry bus for entering the standing kiln other end with mold component stood by more than 6h room temperature, ferry bus are traversing to low
Temperature maintenance kilneye, low temperature reservation kilneye outer door 14 are opened, and ferry bus suspends into preceding transition chamber 15, on the outside of low temperature reservation kilneye
Door 14 is closed, and after completely closing, preceding transition chamber inner door 16 is opened, and kiln car enters steam-cured room 17, and preceding transition chamber inner door 16 is closed
It closes, kiln car starts 45 ° of steam-cureds in steam-cured kiln；Each standing component kiln car enters steam-cured room, is both needed to more than repetition
Step.After the steam-cured time predetermined time is reached, steam-cured room opposite side transition chamber inner door is opened, and the kiln car for reaching the time is automatic
It is driven out to from steam-cured room into transition chamber, transition interior door is closed, and is then turned on the transition chamber outer door, kiln car is driven out to from transition chamber
Onto ferry-boat kiln car in advance in place, medium temperature is just supported process and is completed, and each vehicle component, which is just supported, to be both needed to repeat more than process；
It completes medium temperature just foster component kiln car and designated position is transplanted on by ferry bus, start automatic turning stripper apparatus 20, by structure
Part piecemeal is overturn to being surely placed on the empty kiln car on another ferry bus, and mold transfer robot 21 starts, carry out mold and
Stent is detached with component, completes stripping process, mold then is fallen into progress pickling cleaning in pickling tube 22, bracket is by mechanical arm
Stacking is neat, is completed until completing thermostatic curing kiln car stacking, and ferry bus ferries the kiln car for installing mold releasing member to sailing constant temperature
At steaming kiln guide rail, the component demoulding task of a train number is completed.The overturning demoulding of per car component is performed both by above procedure.
Ferry bus 10 ferries the kiln car for filling mold releasing member at steam-cured kiln guide rail, and kiln car enters steaming kiln rail
Road, 11 outside wicket of steam-cured kiln are opened, and kiln car drives into the preceding transition chamber 15 of steam-cured kiln, and outer door 14 is closed, transition
Indoor side door 16 is opened, and kiln car is conserved into steam-cured room 17, and each kiln car into steam-cured kiln repeats procedure above；
After component reaches the stipulated time in steam-cured kiln, the inner door 14 of the rear transition chamber 18 of steam-cured kiln 11 is opened,
Kiln car enters rear transition chamber 18, and inner door 16 is closed, and outer door 14 is opened, and kiln car is driven out to rear transition chamber 18, and kiln car is outer after being driven out to
Side wicket 14 is closed.Ferry-boat is to discharge zone on into ferry bus, by battery fork lift truck by kiln discharge component backpack on kiln car to cooling area
Carry out cooling down；
The component being cooled to room temperature is detected the indexs such as its appearance, size, amount of deflection and flatness through professional testing staff,
Stacking is packaged, and be capped testing staff's marking after the qualified product of detection installs corner protector and flexible separation lath additional, and standard allows
Emblem mark shows.Substandard product is used as common building materials to sell according to after its unqualified situation stacking.By battery fork lift truck after product packing
Transport to warehouse for finished product stores, and is dispatched from the factory according to shipment plan entrucking.
The those skilled in the art can readily realize the present invention with the above specific embodiments,.It but should
Work as understanding, the present invention is not limited to above-mentioned several specific embodiments.On the basis of the disclosed embodiments, the technology
The technical staff in field can arbitrarily combine different technical characteristics, so as to fulfill different technical solutions.
Claims (10)
1. subway dispersing platform cable groove production technology, which is characterized in that specific method is as follows：
S1, raw material, additive are mixed evenly, form cement base mixture material；
S2, material is precisely measured, injects mold；
S3, strip mold is even shaken by the roller tables for the platform that continuously vibrates, the preliminary levelling and bubble for realizing material are discharged, at the beginning of component
Step is formed；
S4, the component with mold is imported into resonance vacuum pressing cement base composite board molding equipment up and down, passes through negative pressure of vacuum
Solid under state is vibrated, and is squeezed and broken the bubble in mold in material and is quickly overflowed, and achievees the effect that component is finer and close；
S5, by the component with mold after vacuum forming, be placed on horizontal kiln car by automatic stacking machine；
S6, the horizontal kiln car room temperature equipped with the component with mold is rested 6-12 hours；
S7, room temperature is rested after the component with mold, be transferred to low temperature reservation kiln, it is steam-cured to carry out medium temperature；
S8, component with mold of the medium temperature after steam-cured is subjected to overturning demoulding；
S9, the component after demoulding is again introduced into steam-cured kiln, it is steam-cured carries out low temperature；
S10, the component by low temperature after steam-cured carry out kiln discharge cooling, detection is packaged.
2. subway dispersing platform according to claim 1 cable groove production technology, which is characterized in that the step
In S7, the steam-cured temperature of medium temperature is 45 DEG C, the steam-cured when a length of 6-12h of medium temperature；The step S8 is further included, by mold with
After component separation, mold is placed in pickling tube and carries out pickling processes by mold transfer robot.
3. subway dispersing platform according to claim 1 cable groove production technology, which is characterized in that
The step S1 is further included,
S11, by the on-liquid raw material in silo, self-unloading weighing hopper is delivered to after measuring respectively, and it is fine to add in the steel measured
Dimension；
S12, whole on-liquid raw materials are inputted into blender, carries out powder premixing；
The liquid additive that S13 while addition measure, forms mixed liquid；
S14, mixed liquid is sufficiently stirred, forms the cement base mixture material of a kind of high viscosity, lazy flow.
4. subway dispersing platform according to claim 1 cable groove production technology, which is characterized in that the step
S3 is further included,
S31, strip mold is vibrated by first after the vibrating of roller tables, according to the design needs, reinforced mesh is added in component；
S32, the mold that will add in reinforced mesh, continue through vibrating for second, third roller tables of vibrating, and make reinforced mesh insert
In material, and by the protective layer supporting point on reinforced mesh, make reinforced mesh protective layer up to standard；
S33, completion are continuously vibrated, and component preliminarily forms.
5. subway dispersing platform according to claim 1 cable groove production technology, which is characterized in that the step
S7 is further included,
S71, by the kiln car equipped with the component with mold, be moved to low temperature reservation wicket mouth, the outer door of low temperature reservation kiln is opened,
Kiln car enters the preceding transition chamber of low temperature reservation kiln；
S72, outer door are closed, and inner door is opened, and kiln car enters steam-cured room, and inner door is closed, in steam-cured indoor carry out constant temperature steaming
It supports；
S73, it is steam-cured reach the predetermined time, the inner door of the rear transition chamber of steam-cured room opposite side is opened, and kiln car enters rear transition chamber；
S74, rear transition chamber inner door close after, the outer door of rear transition chamber is opened；
S75, the kiln car equipped with the component with mold are driven out to from rear transition chamber, are completed medium temperature and are just supported program.
6. subway dispersing platform cable groove production line, which is characterized in that including sequentially connected distribution device, molding component
Device and tunnel oven curing means；
The distribution device includes silo, blender and accurate charging device, and blender is configured with below silo, described to stir
It mixes and accurate charging device is configured with below machine；
The member forming equipment includes continuous vibrate platform, the upper and lower resonance vacuum pressing cement base composite board set gradually
Former and stacking machine, the platform that continuously vibrates, upper and lower resonance vacuum pressing cement base composite board molding equipment and stacking machine it
Between be connected by transmitting roller tables；
The tunnel oven curing means is arranged on the rear side of stacking machine, and tunnel oven curing means includes low temperature reservation kiln, constant temperature
Steaming kiln.
7. subway dispersing platform according to claim 6 cable groove production line, which is characterized in that the low temperature is supported
It protects kiln and the setting of steam-cured kiln point-blank, overturning demoulding dress is configured between low temperature reservation kiln and steam-cured kiln
It puts.
8. subway dispersing platform according to claim 6 cable groove production line, which is characterized in that the constant temperature steams
It supports kiln and includes steam-cured kiln one and steam-cured kiln two, two three of low temperature reservation kiln, steam-cured kiln one and steam-cured kiln
Parallel side-by-side is set, and the rear and front end of tunnel maintenance kiln is provided with preceding kiln car ferry-boat pond and rear kiln car ferry-boat pond, forward and backward kiln car pendulum
It crosses and ferry bus is configured in pond, turn-draw device is configured in rear kiln car ferry-boat pond.
9. subway dispersing platform according to claim 6 cable groove production line, which is characterized in that described is upper and lower humorous
Vacuum pressing cement base of shaking composite board molding equipment include main body rack, on main body rack on vibrate platform, under
Vibrate platform, under the platform that vibrates correspond to and be mounted on the underface of platform of above vibrating, hydraulic cylinder is fixed on the top of main body rack, institute
The end for the hydraulic cylinder stated is connect with hanger bracket, symmetrical four elastic gum springs on hanger bracket, and each elastic gum spring corresponds to one
A sunpender, sunpender top penetrate elastic gum spring and are connected with elastic gum spring, and vibrate platform in the bottom end connection of sunpender；Under described
The platform that vibrates is fixed on the bottom of main body rack by four elastic gum springs；
Deflecting roller and speed governing roller are installed in platform both ends of vibrating on described respectively, and one is configured between deflecting roller and speed governing roller
To flat idler, upper conveyor belt is wound on deflecting roller, flat idler and speed governing roller, upper conveyor belt is done around the platform that above vibrates
Circulatory motion；Film lying device is configured with above upper conveyor belt with being used to cut the aerodynamic slide knife of film；The film
Lying device includes thin film support frame, film driven roller and scraper plate, film and is fixed in thin film support frame, and film drives across film
Dynamic roller reaches upper conveyor belt, is configured with scraper plate in front of the outbound course of the film driven roller, the bottom end of scraper plate with it is upper defeated
Band is sent to be in contact；The aerodynamic slide cutter spacing realizes that film is cut in the top of upper conveyor belt by upper and lower displacement and left and right displacement
It cuts；
Vibrator is installed on the upper and lower platform that vibrates；On vibrate vacuum negative pressure device, the vacuum be installed below platform
Negative pressure device includes vacuum pump, sealing ring, and the sealing ring is located between the upper and lower platform that vibrates；Vibrate platform under described
Deflecting roller and speed governing roller are installed in both ends respectively, and a pair of of flat idler, deflecting roller, water are configured between deflecting roller and speed governing roller
Lower conveyer belt is wound on flat carrier roller and speed governing roller, lower conveyer belt surrounds the platform that vibrates on lower and does circulatory motion.
10. subway dispersing platform according to claim 6 cable groove production line, which is characterized in that described is accurate
Charging device is included from the transmission unit below walking change feeding unit, change feeding unit and the automatic lifting on transmission unit
Weighing unit；
Described puts down from walking change feeding unit including guide rail, hopper mobile holder, cloth bucket, movable motor and outlet valve, guide rail
Row configuration is mounted in the surface of gear unit, cloth bucket on hopper mobile holder, and hopper mobile holder is opposite in guide rail
It slides, hopper mobile holder is driven by movable motor, and the cloth bucket is configured with feed pipe, and feed pipe is installed in rotation on
The bottom end of cloth bucket, feed pipe are driven by rotary drive motor, and the lower end of the feed pipe is configured with outlet valve；
The transmission unit is including roller tables stent, the flat idler being arranged on roller tables stent, and mould is configured on flat idler
Has positioning device, flat idler is driven by motor；Flat idler is made of importing roller tables, roller tables of weighing and importing roller tables；
The automatic lifting weighing unit include plshy bone open weighing platform, make weighing platform fast lifting lifting gear and
For the weighing sensor weighed, the weighing platform is located at the lower section of flat idler, and weighing platform is in flat idler gap
Between rise and fall after rise.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127892.XA CN108145843B (en) | 2018-02-08 | 2018-02-08 | Production process and production line of cable groove for subway evacuation platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810127892.XA CN108145843B (en) | 2018-02-08 | 2018-02-08 | Production process and production line of cable groove for subway evacuation platform |
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| CN108145843B CN108145843B (en) | 2023-05-26 |
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| CN111251438A (en) * | 2020-02-08 | 2020-06-09 | 杜文雅 | Prefabricated component forming die |
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| CN114179209A (en) * | 2021-12-14 | 2022-03-15 | 四会市大美地新材料有限公司 | Continuous production line for cement boards |
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| CN108145843B (en) | 2023-05-26 |
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