CN204975934U - A screw up machine automatically for making engine cylinder lid - Google Patents
A screw up machine automatically for making engine cylinder lid Download PDFInfo
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- CN204975934U CN204975934U CN201520560417.3U CN201520560417U CN204975934U CN 204975934 U CN204975934 U CN 204975934U CN 201520560417 U CN201520560417 U CN 201520560417U CN 204975934 U CN204975934 U CN 204975934U
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Abstract
The utility model relates to an engine -bulding and processing technology field, concretely relates to a screw up machine automatically for making engine cylinder lid. A screw up machine automatically for making engine cylinder lid, including screwing up owner's frame, screw up the conveying mechanism who is equipped with the drum -type of carrying from left to right in owner's frame, be equipped with on it and screw up the station, it is equipped with the device of screwing up of screwing up the operation to the work piece to screw up the station top, the right side of screwing up the station is equipped with retention device, it is equipped with jacking positioner to screw up station department, retention device is including the baffle that has raising and lowering functions, jacking positioner is including the support piece who has raising and lowering functions, the work piece is blockked by the baffle after reacing and screwing up the station, and by screwing up the operation by screwing up the device after the jacking positioner jack -up. Due to the adoption of the technical scheme, the utility model discloses not only having the performance of discernment work piece kind, and screwing up the operation high efficiency fast, positioning accuracy is high.
Description
Technical field
The utility model relates to engine manufacture and processing technique field, is specifically related to a kind of automatic screwing device for the manufacture of engine cylinder cover.
Background technology
When engine manufactures, the process that cylinder cap is tightened against cylinder body often adopts manpower to coordinate semi automatic machine to operate.Manpower operation not only exist workman's physical demands restriction output problem, and the time loss problem of securing member positioning precision and cause operating efficiency be difficult to promote, output is restricted, and labor cost also cannot be effectively controlled.Traditional work has been not suitable for the Hyundai Motor manufacturing industry that process of industrialization increases fast.
Utility model content
The purpose of this utility model is, provides a kind of automatic screwing device for the manufacture of engine cylinder cover, solves above technical problem.
The technical problem that the utility model solves can realize by the following technical solutions:
A kind of automatic screwing device for the manufacture of engine cylinder cover, comprise tightening machine mainframe, described tightening machine mainframe is provided with the conveying mechanism of the drum-type of carrying from left to right, after workpiece is transported to tightening machine mainframe, transfer on the conveyor surface of conveying mechanism is also located, be convenient to carry out tightening operation, it is characterized in that, described conveying mechanism be located after being provided with and putting in place for workpiece so that carry out tightening operation tighten station, described in tighten station top be provided with the device for screwing up that is convenient to carry out tightening operation;
Described right side of tightening station is provided with one for stopping the retention device that workpiece advances, described station place of tightening is provided with one for the jacking positioner by being convenient to carry out tightening operation after workpiece jack-up, described retention device comprises the baffle plate that has elevating function, described baffle plate is between adjacent two cylinders of conveying mechanism, the top dead centre of described baffle plate is higher than the conveyor surface of described conveying mechanism, the lower dead center of described baffle plate is lower than the conveyor surface of described conveying mechanism, described jacking positioner comprises the support member with elevating function, after workpiece arrives and tightens station, the conveyor surface of conveying mechanism is left after support member jack-up, described support member is between the described adjacent roller tightening the conveying mechanism at station place, and oscilaltion betwixt.
Described support member is provided with at least two, the cylinder of a described conveying mechanism of being separated by between adjacent described support member, and the upper and lower restraining position of lifting of arbitrary described support member lays respectively at above and below the conveyor surface of conveying mechanism.
Described jacking positioner adopts the jacking positioner of an air cylinder driven, that is to say, the support member of described jacking positioner does elevating movement by after air cylinder driven.
The control end of the driving cylinder of described jacking positioner connects a control module, controls its work by described control end.
Described control module adopts PLC.
Described retention device adopts the retention device of an air cylinder driven, that is to say, the baffle plate of described retention device does elevating movement by after air cylinder driven.
The control end of the driving cylinder of described retention device connects described control module.
The baffle plate of described retention device connects the cylinder driving baffle plate lifting by a linear bearing.
Described device for screwing up employing one has the device for screwing up of displacement function, described device for screwing up comprises one for what tighten operation to workpiece and tightens rifle, matingly be provided with a driving and tighten with described rifle of tightening the double freedom driver module that rifle planar carries out movement in X-axis and Y-axis, described double freedom driver module comprises the horizontal X axis electricity cylinder of a left and right directions level, describedly tighten rifle by Bracket setting on described X axis electricity cylinder, described X axis electricity cylinder connects a Y-axis electricity cylinder by the support that a left and right directions is horizontal, described X axis electricity cylinder stretches in the lateral direction and drives the rifle of tightening connected on it planar to move along left and right directions, described Y-axis electricity cylinder and described X axis electricity cylinder are located in the same horizontal plane, and described Y-axis electricity cylinder is perpendicular to X axis electricity cylinder, described Y-axis electricity cylinder stretches in the longitudinal direction and drives the X axis electricity cylinder connected on it to move integrally along fore-and-aft direction, the cooperation of X axis electricity cylinder and Y-axis electricity cylinder, make to tighten rifle and there is double freedom along X-direction and Y direction movement in same plane, make to tighten rifle and possess quick and pinpoint performance in plane.
Described X axis electricity cylinder and described Y-axis electricity cylinder all adopt the electric cylinder of driven by servomotor.
Described X axis electricity cylinder is all connected described control module with the control end of described Y-axis electricity cylinder.
Described rifle of tightening adopts the electric drive with torsion feedback function to tighten rifle.
The described control end tightening rifle connects described control module.
Described rifle of tightening at least is provided with two.
Described jacking positioner is provided with weight detecting module, determines workpiece kind for the weight by detecting workpiece, and described weight detecting module adopts weight sensor, and the upper surface of arbitrary described support member is equipped with weight detecting module described in.
The signal output part of arbitrary described weight detecting module connects described control module, by the accurate weight of workpiece can be got after carrying out analyzing and processing to the weight sensor feedack on each support member, thus judge the kind drawing workpiece, adjust the displacement parameter of device for screwing up thus, making to tighten rifle can adjust to the right place in time.
During utility model works, retention device is raised up to top dead centre, stopped by retention device after station is tightened in workpiece arrival, then the support member of jacking positioner is raised up to top dead centre, thus by workpiece jacking to the working range of device for screwing up, device for screwing up by often the position of tightening rifle and navigate to rapidly each spiro keyhole position, and starts tightening operation; After tightening operation completes, the support member of jacking positioner drops to lower dead center, carries out tightening operation to workpiece.
Described conveying mechanism adopts an electrically driven (operated) drum conveyor.
Described conveying mechanism comprises the driving mechanism of conveyor surface and the head roll action be made up of cylinder, and described driving mechanism comprises drive sprocket, chain and conveying motor, and described conveying motor connects described sprocket wheel, and described sprocket wheel connects described cylinder by described chain.
Described conveying motor adopts servomotor, and described servomotor is the servomotor that PLC controls.
The control end of the conveying motor of described conveying mechanism connects described control module.
Beneficial effect: owing to adopting technique scheme, the utility model not only has the performance identifying workpiece kind, and tightening operation is efficiently quick, and positioning precision is high.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the partial structurtes schematic diagram of conveying mechanism of the present utility model;
Fig. 4 is the structural representation of the double freedom driver module of device for screwing up in the utility model.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, setting forth the utility model further below in conjunction with concrete diagram.
With reference to Fig. 1, Fig. 2, a kind of automatic screwing device for the manufacture of engine cylinder cover, comprise tightening machine mainframe, tightening machine mainframe is provided with the conveying mechanism 2 of the drum-type of carrying from left to right, after workpiece 1 is transported to tightening machine mainframe, transfer on the conveyor surface of conveying mechanism 2 is also located, conveying mechanism 2 be located after being provided with and putting in place for workpiece so that carry out tightening operation tighten station 3, the top of tightening station 3 is provided with the device for screwing up 4 of being convenient to carry out tightening operation, the right side of tightening station 3 is provided with for stopping the retention device that workpiece advances, tighten station place and be provided with one for the jacking positioner by workpiece 1 jack-up, retention device comprises the baffle plate 5 with elevating function, between adjacent two cylinders 21 of baffle plate 5 on conveying mechanism 2, the top dead centre of baffle plate 5 is higher than the conveyor surface of conveying mechanism 2, lower dead center is lower than the conveyor surface of conveying mechanism 2, jacking positioner comprises the support member 6 with elevating function, after workpiece 1 arrives and tightens station 3, the conveyor surface of conveying mechanism 2 is left after support member 6 jack-up, support member 6 is between the adjacent roller 21 of conveying mechanism 2 tightening station 3 place, and oscilaltion betwixt.Support member 6 is provided with at least two, the cylinder of a conveying mechanism of being separated by between adjacent support member 6, and the upper and lower restraining position of the lifting of arbitrary support member 6 lays respectively at above and below the conveyor surface of conveying mechanism.Support member 6 does elevating movement by after air cylinder driven, and it drives the control end of cylinder to connect a control module, controls its work by control end.Control module adopts PLC.Baffle plate 5 does elevating movement by after air cylinder driven, and it drives the control end link control module of cylinder.Baffle plate 5 connects the cylinder driving its lifting by linear bearing.Jacking positioner is provided with weight detecting module, and weight detecting module adopts weight sensor, and the upper surface of arbitrary support member 6 is equipped with a weight detecting module.The equal link control module of signal output part of arbitrary weight detecting module, by getting the accurate weight of workpiece 1 after carrying out analyzing and processing to the weight sensor feedack on each support member 6, thus judges the kind drawing workpiece.
With reference to Fig. 3, conveying mechanism adopts electrically driven (operated) drum conveyor, it comprises the driving mechanism of conveyor surface and head roll 21 action be made up of cylinder 21, driving mechanism comprises drive sprocket 22, chain 23 and conveying motor 24, conveying motor 24 connects sprocket wheel 22, and sprocket wheel 22 connects cylinder 21 by chain 23.Conveying motor 24 adopts servomotor, and its control end link control module.
With reference to Fig. 4, device for screwing up adopts the device for screwing up with displacement function, it comprises tightens rifle 41 for what tighten operation to workpiece, with tighten rifle 41 and be matingly provided with a driving and tighten the double freedom driver module that rifle 41 planar carries out movement in X-axis and Y-axis, double freedom driver module comprises the horizontal X axis electricity cylinder 42 of a left and right directions level, tighten rifle 41 by Bracket setting in X axis electricity cylinder 42 on, X axis electricity cylinder 42 connects Y-axis electricity cylinder 43 by the support that left and right directions is horizontal, X axis electricity cylinder 42 stretches in the lateral direction and drives and tightens rifle 41 and planar move along left and right directions, Y-axis electricity cylinder 43 is located in the same horizontal plane with X axis electricity cylinder 42, and Y-axis electricity cylinder 43 is perpendicular to X axis electricity cylinder 42, Y-axis electricity cylinder 43 stretches in the longitudinal direction and drives X axis electricity cylinder 42 to move integrally along fore-and-aft direction, the cooperation of X axis electricity cylinder 42 and Y-axis electricity cylinder 43, make to tighten rifle 41 and there is double freedom along X-direction and Y direction movement in same plane, make to tighten rifle 41 and possess quick and pinpoint performance in plane.X axis electricity cylinder 42 and Y-axis electricity cylinder 43 all adopt the electric cylinder of driven by servomotor, and both control ends are all connected in control module.Tightening rifle 41 adopts the electric drive with torsion feedback function to tighten rifle, and its control end also link control module.Tighten rifle and be at least provided with two.
The kind of the workpiece that the utility model judges according to control module adjusts the displacement parameter of device for screwing up, and making to tighten rifle can adjust to the right place in time.During work, retention device drives baffle plate to be raised up to top dead centre, by baffle after station is tightened in workpiece arrival, then the support member of jacking positioner rises, thus by workpiece jacking to the working range of device for screwing up, in support member jack-up process, the weight information of workpiece is fed back to control module by weight sensor, so that control module controls rapidly device for screwing up by often the position of tightening rifle and navigate to each spiro keyhole position of this kind workpiece, treat that workpiece arrives support member after top dead center and starts tightening operation; After tightening operation completes, the support member of jacking positioner drops to lower dead center, carries out tightening operation to workpiece.
Foregoing shows and describes general principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (10)
1. the automatic screwing device for the manufacture of engine cylinder cover, comprise tightening machine mainframe, described tightening machine mainframe is provided with the conveying mechanism of the drum-type of carrying from left to right, after workpiece is transported to tightening machine mainframe, transfer on the conveyor surface of conveying mechanism is also located, be convenient to carry out tightening operation, it is characterized in that, described conveying mechanism be located after being provided with and putting in place for workpiece so that carry out tightening operation tighten station, described in tighten station top be provided with the device for screwing up that is convenient to carry out tightening operation;
Described right side of tightening station is provided with one for stopping the retention device that workpiece advances, described station place of tightening is provided with one for the jacking positioner by being convenient to carry out tightening operation after workpiece jack-up, described retention device comprises the baffle plate that has elevating function, described baffle plate is between adjacent two cylinders of conveying mechanism, the top dead centre of described baffle plate is higher than the conveyor surface of described conveying mechanism, the lower dead center of described baffle plate is lower than the conveyor surface of described conveying mechanism, described jacking positioner comprises the support member with elevating function, described support member is between the described adjacent roller tightening the conveying mechanism at station place, and oscilaltion betwixt.
2. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 1, it is characterized in that, described support member is provided with at least two, to be separated by between adjacent described support member the cylinder of a described conveying mechanism, and the upper and lower restraining position of lifting of arbitrary described support member lays respectively at above and below the conveyor surface of conveying mechanism.
3. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 2, it is characterized in that, described jacking positioner adopts the jacking positioner of an air cylinder driven, that is to say, the support member of described jacking positioner does elevating movement by after air cylinder driven;
The control end of the driving cylinder of described jacking positioner connects one for controlling the control module of its work, and described control module adopts PLC.
4. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 3, it is characterized in that, described retention device adopts the retention device of an air cylinder driven, that is to say, the baffle plate of described retention device does elevating movement by after air cylinder driven;
The control end of the driving cylinder of described retention device connects described control module.
5. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 4, is characterized in that, the baffle plate of described retention device connects the cylinder driving baffle plate lifting by a linear bearing.
6. according to claim 3, a kind of automatic screwing device for the manufacture of engine cylinder cover described in 4 or 5, it is characterized in that, described device for screwing up employing one has the device for screwing up of displacement function, described device for screwing up comprises one for what tighten operation to workpiece and tightens rifle, matingly be provided with a driving and tighten with described rifle of tightening the double freedom driver module that rifle planar carries out movement in X-axis and Y-axis, described double freedom driver module comprises the horizontal X axis electricity cylinder of a left and right directions level, describedly tighten rifle by Bracket setting on described X axis electricity cylinder, described X axis electricity cylinder connects a Y-axis electricity cylinder by the support that a left and right directions is horizontal, described X axis electricity cylinder stretches in the lateral direction and drives the rifle of tightening connected on it planar to move along left and right directions, described Y-axis electricity cylinder and described X axis electricity cylinder are located in the same horizontal plane, and described Y-axis electricity cylinder is perpendicular to X axis electricity cylinder, described Y-axis electricity cylinder stretches in the longitudinal direction and drives the X axis electricity cylinder connected on it to move integrally along fore-and-aft direction.
7. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 6, is characterized in that, described X axis electricity cylinder and described Y-axis electricity cylinder all adopt the electric cylinder of driven by servomotor;
Described X axis electricity cylinder is all connected described control module with the control end of described Y-axis electricity cylinder.
8. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 7, is characterized in that, described in tighten rifle and adopt the electric drive with torsion feedback function to tighten rifle, and its control end connects described control module;
Described rifle of tightening at least is provided with two.
9. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 6, it is characterized in that, described jacking positioner is provided with the weight detecting module determining workpiece kind for the weight by detecting workpiece, described weight detecting module adopts weight sensor, and arbitrary described support member upper surface is equipped with weight detecting module described in;
The signal output part of arbitrary described weight detecting module connects described control module.
10. a kind of automatic screwing device for the manufacture of engine cylinder cover according to claim 3,4 or 5, it is characterized in that, described conveying mechanism adopts electrically driven (operated) drum conveyor;
Described conveying mechanism comprises the driving mechanism of conveyor surface and the head roll action be made up of cylinder, and described driving mechanism comprises drive sprocket, chain and conveying motor, and described conveying motor connects described sprocket wheel, and described sprocket wheel connects described cylinder by described chain;
Described conveying motor adopts servomotor, and the control end of described conveying motor connects described control module.
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CN201520560417.3U CN204975934U (en) | 2015-07-29 | 2015-07-29 | A screw up machine automatically for making engine cylinder lid |
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CN201520560417.3U CN204975934U (en) | 2015-07-29 | 2015-07-29 | A screw up machine automatically for making engine cylinder lid |
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CN106323623A (en) * | 2016-11-08 | 2017-01-11 | 安徽江淮汽车股份有限公司 | Bolt positioning detection mechanism |
CN107931852A (en) * | 2017-12-24 | 2018-04-20 | 无锡市创恒机械有限公司 | Laser beam marking pipeline |
CN108247332A (en) * | 2018-03-06 | 2018-07-06 | 扬州长运塑料技术股份有限公司 | A kind of plastic fuel tank oil pump assembling line |
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CN109365364A (en) * | 2018-11-16 | 2019-02-22 | 广州粤研智能装备股份有限公司 | A kind of the cylinder barrel cleaning product line and cleaning method of engine cylinder body |
CN109317961A (en) * | 2018-12-11 | 2019-02-12 | 山东中车同力达智能机械有限公司 | The brake disk mounted bolt automatic screwing-down of the online wheel of one kind and method |
CN110549100A (en) * | 2019-10-23 | 2019-12-10 | 常州博瑞电力自动化设备有限公司 | pneumatic crimping frock based on assembly line is applicable to pressure equipment of closed assembly |
CN110549100B (en) * | 2019-10-23 | 2021-10-08 | 常州博瑞电力自动化设备有限公司 | Pneumatic crimping frock based on assembly line is applicable to pressure equipment of closed assembly |
CN111747112A (en) * | 2020-07-29 | 2020-10-09 | 福州鸿基自动化设备有限公司 | Magnetic attraction type workpiece grabbing accurate positioning device |
CN113305071A (en) * | 2021-05-18 | 2021-08-27 | 湖南泉想湖智能科技有限公司 | Automatic change high-efficient ash removal device for cell-phone pad pasting |
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