CN204969376U - High -fiber feeding stuff biodegradable fermenting installation - Google Patents
High -fiber feeding stuff biodegradable fermenting installation Download PDFInfo
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- CN204969376U CN204969376U CN201520480239.3U CN201520480239U CN204969376U CN 204969376 U CN204969376 U CN 204969376U CN 201520480239 U CN201520480239 U CN 201520480239U CN 204969376 U CN204969376 U CN 204969376U
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Abstract
The utility model provides a high -fiber feeding stuff biodegradable fermenting installation is applicable to many bacterials complex fermenting, overcome feed among the fermentation process with ejection of compact intensity of labour is big, fermentation period long, output is low, ferment effect is poor and the production such as heavy handled of fermentation condition in the key issue. The utility model provides a novel fermentation chamber and supporting facility wherein, have designed semi -automatic fermented car in the fermentation chamber, this car has that the air permeability is good, the loading and unloading of being convenient for, bear the material many, remove and unload in many ways just and wait the advantage, in addition, the fermentation chamber leakproofness is good, can automatic temperature control, the wet and self -sterilizer of automatic accuse, have that the single fermentation is capacious, the operation of being convenient for, fermentation period is short and characteristics such as the energy can be saved. This fermentation system not only saves time, laborsaving, the energy can be saved, and fermented condition is easily controlled moreover, satisfies the needs of batch production fodder fermentation production better.
Description
Technical field
The utility model patent relates to fermentative feedstuff of microbe equipment technical field, is specifically related to high-fiber feeding stuff biodegradation installation for fermenting.
Background technology
Zymolysis Equipment is the infrastructure that biological feedstuff produces most critical.At present, industrialization feed solid-state fermentation reactor often has following several: one is bag type, and two is tub formulas, and three is tray formulas.The first installation for fermenting advantage is that structure is simple, cost is low, shortcoming is that aeration is poor, and production efficiency is low, and labour intensity is large, take composite bacteria to ferment and be difficult to meet the needs of different strain fermentation character, adopt the method fermented high fiber feed, bacterial classification is only in earlier fermentation growth, and the later stage is because of the restriction bacterial classification not regrowth of fermentation condition, the fermentation potentiality of bacterial classification cannot realize, cause albumen increase rate little, fiber testing is low, is difficult to reach desirable scale up test effect; Latter two fermentation mode, advantage is that aeration is good, and shortcoming is charging and discharging labour intensity is large, recruitment is many, yield poorly, and fermentation condition is also difficult to control, is unfavorable for factorial praluction.
At present, in order to improve feed nutrition value and effect, both at home and abroad compound microorganism ferments mode is adopted more to the processing of some high-cellulose unconventional water resources (such as: soybean skin, the grape pip dregs of rice, Cottonseed Meal, rapeseed dregs, palm kernel meal etc.), to give full play to the good synergy between complex microorganism, the nutrition contents such as the albumen in fermented product are made obviously to be better than the fermentation of single bacterium.For this reason, explore new and effective, energy-conservation, the labour-saving fermentation system of design, significant with raising feed nutrition value to exploitation novel fodder resource.
Summary of the invention
The purpose of this utility model is to provide a kind of high-fiber feeding stuff biodegradation installation for fermenting, thus to overcome in current feed fermentation process charging and discharging is difficult, labour intensity is large, fermentation period is long, ferment effect is poor and fermentation condition is difficult to the production bottleneck problems such as control.
Installation for fermenting of the present utility model, includes fermenting cellar and portable fermenting vehicle, portable fermenting vehicle is provided with fermentation dish, and wherein the bottom of fermentation dish includes two pieces of base plates that can pivot, and two pieces of base plates carry out closed procedure by plug-in type latch.
Described fermenting cellar is provided with the door passed in and out for portable fermenting vehicle;
Ultraviolet disinfecting, illuminating lamp, temperature and humidity inductive probe are installed in fermenting cellar;
And in fermenting cellar, jet chimney is installed, by the adjustment by the control panel be arranged on outside fermenting cellar.
Before described portable fermenting vehicle, two wheels are universal wheel, after two wheels be fast pulley.
Described portable fermenting vehicle is provided with 3 fermentation dishes;
Described fermentation dish, its sidewall has air vent;
The base plate of described fermentation dish is fixed on sidewall by hinge, and play load-bearing effect by I-steel between two base plates of fermentation dish, I-steel can control the opening and closing of base plate by plug-in type latch.
Device of the present utility model also includes a discharge port, and discharge port includes a dump skip, and dump skip is lower than ground.Both sides arrange inverted trapezoidal groove track.
Fermentation system of the present utility model employs semi-automatic fermenting vehicle, this car have aeration good, be convenient to the advantage such as handling, many, the conveniently moving of carrying material; In addition, fermenting cellar sealing is good, can temperature automatically controlled, automatic humidity control and automatic disinfection, has that capacity is large, convenient operation, fermentation period are short and save the features such as the energy.This fermentation system not only saves time, laborsaving, the saving energy, and single fermentation output is high, fermentation condition is easy to control, protein content significantly improves compared with conventional fermentation mode, crude fiber content obviously reduces, substantially increase the value of feed nutrition, meet the needs that batch production feed fermentation is produced better.
Accompanying drawing explanation
Fig. 1: the general structure schematic diagram of fermentation system of the present utility model;
Fig. 2: the front view of fermenting cellar of the present utility model;
Fig. 3: the plane of fermenting cellar of the present utility model;
Fig. 4: the structural representation of portable fermenting vehicle of the present utility model;
Fig. 5: the structural representation (upward view) of fermentation dish of the present utility model;
Fig. 6: the i-beam structure schematic diagram that fermenting vehicle of the present utility model uses;
Fig. 7: the structural representation of discharge port of the present utility model;
Wherein, 1, fermenting cellar; 2, portable fermenting vehicle; 3, fermentation dish; 4, discharge port; 11, door; 12, ultraviolet disinfecting; 13, illuminating lamp; 14, temperature and humidity inductive probe; 15, jet chimney; 16, control panel; 21, universal wheel; 22, fast pulley; 31, base plate; 32, latch; 33, air vent; 34, hinge; 35, I-steel; 41, dump skip; 42, track.
Detailed description of the invention
The utility model increases the hinge 34 that can open downwards in the bottom of fermentation dish 3, both sides latch 32 is fixed, and when filling with substance closes latch 32, extracts latch 32 after fermentation ends, fermentation substrate just drops out automatically, can solve charging and the large crucial production problem of discharging labour intensity; Traditional a dead lift disc type fermentation mode is designed to packaged type fermenting vehicle 2; There is the wheel that can carry out back rotation bottom fermenting vehicle, at when filling with substance, fermenting vehicle is released, utilize charger fermentation raw material and bacterial classification to be loaded, release discharging after fermentation, so just can solve large, the inefficient difficult problem of traditional zymotic labour intensity.Illuminating lamp 13 and ultraviolet disinfecting 12 are all equipped with in fermenting cellar 1 top and the left and right sides.In fermenting cellar, corner access jet chimney 15, is equipped with control panel 16 to control the flow velocity of vapours simultaneously.Fermenting cellar door installs rubber weather strip.The utility model solves that labour intensity in sweat is large, aeration is poor, sterilizing is difficult, the unmanageable crucial production problem of fermentation condition, and feed aerobic fermentation and anaerobic fermentation all can use.
Below in conjunction with embodiment, method of the present utility model is described in detail.
Embodiment 1: fermentation system is formed and Functions: An Analysis
As Figure 1-3, fermentation system of the present utility model includes fermenting cellar 1 and portable fermenting vehicle 2, portable fermenting vehicle 2 is provided with fermentation dish 3, and wherein the bottom of fermentation dish 3 includes two pieces of base plates that can pivot, 31, two pieces of base plates 31 and carries out closed procedure by plug-in type latch 32.
Described fermenting cellar 1 is provided with the door 11 passed in and out for portable fermenting vehicle 2;
Ultraviolet disinfecting 12, illuminating lamp 13, temperature and humidity inductive probe 14 are installed in fermenting cellar 1;
And in fermenting cellar 1, jet chimney 15 is installed, by the adjustment by the control panel 16 be arranged on outside fermenting cellar 1.
Before described portable fermenting vehicle 2, two wheels are universal wheel 21, after two wheels be fast pulley 22.
As preferably, described portable fermenting vehicle 2 is provided with 3 fermentation dishes 3;
Described fermentation dish 3, its sidewall has air vent 33;
The base plate 31 of described fermentation dish 3 is fixed on sidewall by hinge 34, and play load-bearing effect by I-steel 35 between two base plates 31 of fermentation dish, I-steel 35 can control the opening and closing of base plate 31 by plug-in type latch 32.
As in Fig. 2, control panel 16 is arranged on the side of door 11, the long 5400mm of fermenting cellar body, wide 5200mm, high 3000mm in Fig. 3.Put two rows, can place 12 portable fermenting vehicles 2, two fermenting vehicles each distance both sides casing 250mm on both sides, at a distance of 300mm between other two car.The inside one discharge ferment spacing casing 200mm, two row's fermentation plants at a distance of 300mm, before an array pitch be 300mm from casing.In addition, each car has fermenting vehicle and stops sign.
In the diagram, portable fermenting vehicle has three layers of fermentation dish 3, and portable fermenting vehicle the first two wheel is universal wheel 21, after two be fast pulley 22.Portable fermenting vehicle total height is 2100mm (containing the high 200mm of wheel), and width is 500mm, and length is 2000mm.Fermentation dish length is 2000mm, is highly 300mm, width 500mm; When discharging base plate is opened, vertical height is 250mm; Portable fermenting vehicle from top to bottom after first and second layer open spacing be 100mm (headspace), third layer open rear apart from wheel base portion be 50mm (headspace).For preventing getting rusty at high temperature, high humidity environment, vehicle body all adopts stainless steel.
The fermentation dish of Fig. 5 removes base plate 31 external application stainless steel with holes, thickness 2mm, the common stainless steel of base plate 31.Long 2000mm is coiled in fermentation, wide 500mm, high 300mm; Base plate 31 is separating-closing type, with common stainless steel, and each 250mm in both sides; Stainless steel base plate 31 is connected with both sides hinge 34, and bottom has 6 hinges 34, lays respectively in the middle of distance fermenting vehicle chassis both sides 150mm and fermenting vehicle chassis.Play load-bearing effect by I-steel 35 between two base plates 31 of fermentation dish, I-steel 35 can control the opening and closing of base plate 31 by plug-in type latch 32.
In addition, in order to more save labour, system of the present utility model also includes a discharge port 4, and as shown in Figure 7, discharge port 4 includes a dump skip 41, and dump skip 41 is lower than ground.Both sides arrange inverted trapezoidal groove track 42, facilitate turnover and the stop of fermenting vehicle.The mattess of wide 150mm together is respectively had outside the groove of track.There is the long 2000mm of a symmetry centre, the underground feed leakage bucket of wide 400mm.Underground can build a blow tank according to actual needs, is furnished with a screw pump, the feed unloaded is transported in racking machine or material-storage jar from fermenting vehicle.Adopt screw pump equally during material loading, feed in raw material successively according to from fermenting vehicle bottom to the order of high level.
Embodiment 2: composite bacteria fermentation soybean skin contrast test
Step one: composite bacteria liquid makes.Bacterial strain is made up of penicillium oxalicum, lactic acid bacteria, bafillus natto, product Ruan candidiasis, carries out mixing (in zymocyte liquid) according to volume fraction ratio 2:1:2:1.
Step 2: culture medium makes: be proportionally evenly mixed into by composite bacteria liquid in soybean skin feed to be fermented, inoculum concentration is added according to weight fraction 10%; In soybean skin feed solid-state fermentation culture medium, soybean skin adding proportion is 90%, and wheat bran is 10%; Nitrogenous source is urea, and mark adding proportion is 1.5% by weight; Inorganic salts are sodium hydrogen phosphate and calcium carbonate, and mark adding proportion is 0.2% and 0.3% by weight, and fully stirs.
Step 3: charging: the soybean skin feed to be fermented handled well is respectively charged in fermentation dish and polybag.
Step 4: feed solids ferments: the fermentation dish immigration fermenting vehicle loading soybean skin feed is entered fermenting cellar and ferments, in addition, packed soybean skin feed is moved into greenhouse simultaneously and ferments; Keep two groups of fermentation conditions consistent; Fermentation time is 72h, and best material-water ratio is 1:3, fermentation temperature 30 DEG C.
Step 5: discharging: can push on dump skip along track by fermenting vehicle after adopting the utility model fermentation system fermentation ends, extracted by latch, fermented product unloads automatically.Adopt packed fermentation, need a dead lift discharging.
Step 6: effect analysis:
(1) feed nutrition composition: by 5 demonstration tests, adopts the utility model fermentation system fermentation soybean skin feed main nutrient composition as follows: crude protein (CP) 16.04%, crude fibre (CF) 22.09%, acid detergent fiber (ADF) 29.60%, neutral detergent fiber (NDF) 37.90%.Gained CP content improves 52.73%, 51.58%, 51.89%, 49.89%, 51.24% successively than packed fermentation; CF content in turn reduces 40.13%, 39.50%, 39.39%, 38.91%, 39.99% than packed fermentation.
(2) feed palatability: the soybean skin product adopting the fermentation of the utility model fermentation system, drying primary fermentation product is yellow green, in lark after oven dry pulverizing, has strong aroma and sour fragrance, without musty; And packed fermented product only has acescency.
(3) recruitment cost: adopt the utility model fermentation system that machine can be adopted to feed, can push on dump skip along track by fermenting vehicle after fermentation ends, extracted by latch, fermented product unloads automatically, and automaticity is high, and labour intensity is low.And packed fermentation, need hand charging and discharging, and need a dead lift, labour intensity is large, and efficiency is low.More above-mentioned two kinds of fermentation modes, adopt this fermentation system fermentation soybean skin, and recruitment is for producing 10 tons everyone every day, and everyone every day is produced 2 tons in packed fermentation, improves efficiency 500%, and decreases intensity.
Embodiment 3: composite bacteria fermented grape seed dregs of rice contrast test
Step one: composite bacteria liquid makes.Bacterial strain is made up of penicillium oxalicum, lactic acid bacteria, bacillus subtilis, S. cervisiae, carries out mixing (in zymocyte liquid) according to volume fraction ratio 3:1:2:1.
Step 2: culture medium makes: be proportionally evenly mixed into by composite bacteria liquid in grape pip dregs of rice feed to be fermented, inoculum concentration is added according to weight fraction 20%; In grape pip dregs of rice feed solid-state fermentation culture medium, grape pip dregs of rice adding proportion is 80%, and wheat bran is 20%; Nitrogenous source is ammonium nitrate, and mark adding proportion is 2.0% by weight; Inorganic salts are sodium hydrogen phosphate and calcium carbonate, and mark adding proportion is 0.2% and 0.1% by weight, and fully stirs.
Step 3: charging: the grape pip dregs of rice feed to be fermented handled well is respectively charged in fermentation dish and polybag.
Step 4: feed solids ferments: the fermentation dish immigration fermenting vehicle loading grape pip dregs of rice feed is entered fermenting cellar and ferments, in addition, packed grape pip dregs of rice feed is moved into greenhouse simultaneously and ferments; Keep two groups of fermentation conditions consistent; Fermentation time is 72h, and best material-water ratio is 1:2, fermentation temperature 30 DEG C.
Step 5: discharging: can push on dump skip along track by fermenting vehicle after adopting the utility model fermentation system fermentation ends, extracted by latch, fermented product unloads automatically.Adopt packed fermentation, need a dead lift discharging.
Step 6: effect analysis:
(1) feed nutrition composition: by 5 demonstration tests, adopts the utility model fermentation system fermented grape seed dregs of rice feed main nutrient composition as follows: crude protein (CP) 18.35%, crude fibre (CF) 35.99%, acid detergent fiber (ADF) 51.18%, neutral detergent fiber (NDF) 59.46%.Gained CP content improves 52.84%, 51.53%, 50.88%, 49.97%, 51.24% successively than packed fermentation; CF content in turn reduces 35.97%, 36.41%, 36.99%, 36.96%, 36.36% than packed fermentation.
(2) feed palatability: the grape pip dregs of rice product adopting the fermentation of the utility model fermentation system, drying primary fermentation product is burgundy look, has strong aroma and sour fragrance, without musty; And packed fermentation insipidness, illustrate that ferment effect is very poor.
(3) recruitment cost: adopt the utility model fermentation system that machine can be adopted to feed, can push on dump skip along track by fermenting vehicle after fermentation ends, extracted by latch, fermented product unloads automatically, and automaticity is high, and labour intensity is low.And packed fermentation, need hand charging and discharging, and need a dead lift, labour intensity is large, and efficiency is low.More above-mentioned two kinds of fermentation modes, adopt this fermentation system fermented grape seed dregs of rice, and recruitment is for producing 10 tons everyone every day, and everyone every day is produced 2 tons in packed fermentation, improves efficiency 500%, and decreases intensity.
Adopt fermentation system fermented feed of the present utility model, the crude protein in fermented product can be made to significantly improve, and crude fibre significantly reduces, and little peptide content significantly improves; Considerably increase the nutrition content of tunning, fermented product indices is all better than other fermentation mode, and easy to operate, labour intensity is low and output is high, significantly improves feed nutrition value, meet better batch production feed fermentation produce needs.Technique can be widely used in industrialization feed fermentation, and improve animal diet nutritive value utilization rate, widen unconventional water resources and utilize space, this utility model has the wide prospect of marketing.
Claims (10)
1. a high-fiber feeding stuff biodegradation installation for fermenting, it is characterized in that, described installation for fermenting includes fermenting cellar (1) and portable fermenting vehicle (2), portable fermenting vehicle (2) is provided with fermentation dish (3), wherein the bottom of fermentation dish (3) includes two pieces of base plates that can pivot (31), and base plate (31) carries out closed procedure by plug-in type latch (32).
2. installation for fermenting as claimed in claim 1, is characterized in that, described fermenting cellar (1) is provided with the door (11) passed in and out for portable fermenting vehicle (2);
3. installation for fermenting as claimed in claim 1 or 2, is characterized in that, be provided with ultraviolet disinfecting (12), illuminating lamp (13), temperature and humidity inductive probe (14) in described fermenting cellar (1).
4. installation for fermenting as claimed in claim 3, it is characterized in that, be provided with jet chimney (15) in described fermenting cellar (1), described jet chimney (15) is by the adjustment by the control panel (16) be arranged on outside fermenting cellar (1).
5. installation for fermenting as claimed in claim 1, it is characterized in that, before described portable fermenting vehicle (2), two wheels are universal wheel (21), after two wheels be fast pulley (22).
6. the installation for fermenting as described in claim 1 or 5, is characterized in that, described portable fermenting vehicle (2) is provided with 3 fermentation dishes (3).
7. installation for fermenting as claimed in claim 6, it is characterized in that, the base plate (31) of described fermentation dish (3) is fixed on sidewall by hinge (34).
8. installation for fermenting as claimed in claim 7, is characterized in that, the sidewall of described fermentation dish (3) has air vent (33).
9. installation for fermenting as claimed in claim 7, it is characterized in that, play load-bearing effect by I-steel (35) between the base plate (31) of described fermentation dish (3), I-steel (35) controls the opening and closing of base plate (31) by plug-in type latch (32).
10. installation for fermenting as claimed in claim 6, it is characterized in that, described installation for fermenting also includes a discharge port (4), and discharge port (4) includes a dump skip (41), and dump skip (41) is lower than ground.Both sides arrange inverted trapezoidal groove track (42).
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| CN201520480239.3U CN204969376U (en) | 2015-07-07 | 2015-07-07 | High -fiber feeding stuff biodegradable fermenting installation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110326805A (en) * | 2019-08-15 | 2019-10-15 | 青岛英赛特生物科技有限公司 | A kind of feed fermentation device and feed production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110326805A (en) * | 2019-08-15 | 2019-10-15 | 青岛英赛特生物科技有限公司 | A kind of feed fermentation device and feed production method |
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