CN105087383A - Solid state fermentation method of full-functional efficient edible and medicinal fungi solid state fermentation system - Google Patents
Solid state fermentation method of full-functional efficient edible and medicinal fungi solid state fermentation system Download PDFInfo
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Abstract
The invention discloses a solid state fermentation method of a full-functional efficient edible and medicinal fungi solid state fermentation system. According to the method, sterilization, bacterium planting, cultivation, drying, collection and like production processes are integrated; a culture medium is loaded on a culture tray and is placed on a movable shelf inside a reaction tank so as to achieve solid state fermentation in a mode of tray culture; and an internal pipeline is used for supplying planted bacteria, liquid nutrients and gas which are used as nutrients for microorganism fermentation. In addition, a drying circulating unit can be arranged in the tank body, which, in coordination with a product collection unit, can be used for carrying out drying and collecting processes respectively. Therefore, the production process of solid state fermentation is effective and continuous and fermentation substances are not transferred among tables during the process, so as to greatly reduce pollution rate and lower a demand on operating manpower; the method, through simple tank body design and production steps, is quite low in production cost and is efficient in mass production, so as to achieve the effects of time saving and energy conservation, continuous production process, low cost, simple operation, low manpower demand and low pollution; and the goal of automatic mass production can be achieved without the assistance of automatic production equipment.
Description
Technical field
The method that the present invention has about a kind ofly gathering sterilizing, plants bacterium, solid state fermentation is carried out in cultivation, drying and the Production Flow Chart such as to gather in the efficient edible medicinal fungus solid state fermentation system of global function of one, refer to especially can reach that time-saving energy-saving, Production Flow Chart are coherent, low cost, simple to operate, low manpower requirement and oligosaprobic effect, and the method for solid state fermentation need not be carried out by the automated production equipment efficient edible medicinal fungus solid state fermentation system of global function that but can reach the target of automatic mass.
Background technology
Solid state fermentation system common at present can be divided into following classes: the first kind is gas-solid fluidized bed formula fermenter (Gas-SolidFluidizedBedFermenter), this type of fermenter is generally vertical type cell body, inner filling solid state rheology matrix, machine is utilized to stir the mode of overthrowing up and down, and the input air of external ventpipe provides air and cooling, humidity then provides aqueous vapor with spray pattern by top.But this system quite consumes energy, when stirring again, matrix easily extrudes breakage, and its volume be more limited to substratum can the height of storehouse.Equations of The Second Kind is rotary drum fermenter (RotaryDrumFermenter), and this type of fermenter mostly is the cell body of cylindrical structure, can carry out overthrowing of culture medium by 360 degree of rotation modes, state of can ventilating and liquid nutrient.But this type of fermenter volume can not more than 1/3rd, its cell body capacity has and uses restriction, power consumption and expensive, and the disturbance that rotary course produces may be unfavorable for needing standing for fermentation microbial growth, and its substratum also has the possibility of caking.3rd class is disc type fermenter (TrayFermenter), culture medium is loaded on fermentation dish, one coils and is installed on fermenter internal layer frame, the problem of above-mentioned substratum storehouse can be solved, dispel the heat good, air and liquid nutrient can be provided by siphunculus, and good growing environment can be provided to the microorganism needing standing for fermentation.But, this method is as U.S. US6,620,614B1 patent, its installation with gather on suitable labor intensive, and the continuity on procedure for producing still has some deficits, some system is attempted in design by part processing procedure coherentization, as No. I409329th, TaiWan, China patent of invention, it designs overcomplicated, and expensive.
Therefore, at present in disc type fermenter and the simple designs of sterilizing to Production Flow Chart integration of gathering of having no way of.
In view of this, the fermenter designed by above-mentioned each data in literature display in the past, has that power consumption, culture medium storehouse are damaged, expensive, a consumption manpower or design the problems such as overcomplicated, and without the design of complete set Production Flow Chart integration.Therefore, generally cannot meet user required when reality uses.
Summary of the invention
Technical problem to be solved by this invention is: for above-mentioned the deficiencies in the prior art, the efficient edible medicinal fungus solid state fermentation system of a kind of global function is provided to carry out the method for solid state fermentation, the method has maneuverable procedure for producing and simple cell body design, significantly can reduce manpower requirement, time-saving energy-saving, reduce automatic equipment acquisition cost, and incoherent solid state fermentation Production Flow Chart is originally incorporated in one, can produce in a large number, pollute less.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: the efficient edible medicinal fungus solid state fermentation system of a kind of global function carries out the method for solid state fermentation, and the method at least comprises the following steps:
(A) provide the global function solid-state fermentation installation of a solid-state Production Flow Chart integration of tool, it comprises a reactive tank, and this reactive tank side is provided with a viewing window, and front is then provided with a groove lid that can raise; One is arranged on the mobile layer frame in this reactive tank, and bottom it, basket is empty and the culture plate with more than one deck puts layer; At least one culture plate be placed on the mobile layer frame of basket sky bottom this, each culture plate is stacked over a culture plate and puts layer, and each culture plate has a chassis; One is arranged on the liquid internal pipeline in this reactive tank, comprise a liquid line and a water vent, this liquid line has a liquid line entrance, and has several to spray pipeline in this liquid line on-line joining process, and each sprays pipeline and is arranged at above each culture plate storing layer; One is arranged on the gas interior pipeline in this reactive tank, comprise a gas tube and an air outlet, this gas tube has a gas tube air intake, and has several segmental bronchus lines in this flue on-line joining process, and each segmental bronchus line is arranged at each culture plate and puts between layer; And one product to gather unit, it comprises one and is arranged at this reactive tank inner bottom part and slopes inwardly like funnelform catch tray;
(B) provide several substratum, each substratum is filled on culture plate;
(C) this liquid line entrance of penetration by liquid to be imported in this liquid line and branch to each and spray pipeline, on every layer of culture plate, liquid state is provided to plant bacterium or adding liquid feedback material via evenly spraying this liquid, liquid nutrient required when planting bacterium and fermentable to supply, and discharge unnecessary liquid by the water vent of below in this reactive tank;
(D) this gas tube air intake of a gas permeation to be imported in this gas tube and to branch to each segmental bronchus line, carrier of oxygen and temperature is provided to control and tool thermolysis via this gas of diffusion in every layer of culture plate, oxygen required during to supply fermentable, and discharged by the air outlet of top in this reactive tank;
(E) inspect fermentation and microorganism growth situation through this viewing window, and carry out drying after fermentation, dried substratum will be collected via this catch tray, obtain leavened prod by this.
Described reactive tank is one of the forming, and its cell body external form is cylinder or square.
Described reactive tank is movable cell body, and it has the wheel that reactive tank to be moved to a tunnel sterilizing still sterilizing by.
Described reactive tank is fixing cell body, is the pressurized vessel formed through reinforced structure, directly carries out sterilizing after passing into steam in original place.
Described sprinkling pipeline is connected to this liquid line removably, carries out starter plant bacterium in the mode of washing head or atomizer, or as adding the action of liquid feedback material.
Described global function solid-state fermentation installation comprises dry recycle unit further, this dry recycle unit is contained in hot drying gas body entrance that this reactive tank front groove lid and its opposite cell body arrange respectively and hot drying gas body exports and divide raw edge in several hot gas that this reactive tank front groove lid and its opposite cell body are arranged, each hot gas divides at least corresponding culture plate of raw edge to put layer, is dispersed to each culture plate puts layer in order to provide even hot gas.
Described reactive tank cell body is pressurized vessel, and the outlet of its hot drying gas body connects a vacuum exhaust pipe to carry out vacuum-drying.
Described dry recycle unit demand of looking replaces the gas interior pipeline in claim 1.
Described product unit of gathering comprises bucket of gathering further, and the chassis being placed in the culture plate on this mobile layer frame is extracted out by the front of this culture plate, and namely dried substratum falls on this catch tray, and is collected into this and gathers in bucket.
So, present method effectively can improve the shortcoming of known solid state fermentative production flow process incoherence, and with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivation, drying and the Production Flow Chart such as to gather in integrally, can reach that time-saving energy-saving, Production Flow Chart are coherent, low cost, simple to operate, low manpower requirement and oligosaprobic effect, and but need not can reach the target of automatic mass by automated production equipment.
Accompanying drawing explanation
Fig. 1 is device front of the present invention configuration diagram.
Fig. 2 is device side of the present invention configuration diagram.
Fig. 3 is that schematic diagram is extracted on culture plate chassis of the present invention out.
Label declaration:
Global function solid-state fermentation installation 100 reactive tank 10
Viewing window 11 groove lid 12
Wheel 13 mobile layer frame 20
Culture plate puts layer 21 culture plate 30
Chassis 31 liquid internal pipeline 40
Liquid line 41 water vent 42
Liquid line entrance 43 sprays pipeline 44
Gas interior pipeline 50 gas tube 51
Air outlet 52 gas tube air intake 53
Segmental bronchus line 54 dry recycle unit 60
Hot drying gas body entrance 61 hot drying gas body outlet 62
Hot gas divides raw edge 63 product to gather unit 70
Catch tray 71 is gathered bucket 72
Substratum 1.
Embodiment
Refer to shown in Fig. 1 to Fig. 3, be respectively device front of the present invention configuration diagram, device side configuration diagram of the present invention and culture plate chassis of the present invention and extract schematic diagram out.As shown in the figure: the present invention is the method that the efficient edible medicinal fungus solid state fermentation system of a kind of global function carries out solid state fermentation, present method can be carried out sterilizing in order to provide according to the solid-state fermentation installation shown in diagram, plants bacterium, cultivation, drying and the solid state fermentation Production Flow Chart such as to gather, and it at least comprises the following steps:
(A) provide one to gather sterilizing, plant bacterium, cultivation, drying and the Production Flow Chart such as to gather in global function solid-state fermentation installation 100 integrally, it comprises a reactive tank 10, and its side is provided with a viewing window 11, and front is then provided with a groove lid 12 that can raise; One is arranged on the mobile layer frame 20 in this reactive tank 10, and bottom it, basket is empty and the culture plate with more than one deck puts layer 21; At least one culture plate 30 be placed on the mobile layer frame 20 of basket sky bottom this, each culture plate 30 is stacked over a culture plate and puts layer 21, and each culture plate 30 has a chassis 31; One is arranged on the liquid internal pipeline 40 in this reactive tank 10, it comprises liquid line 41 and a water vent 42, this liquid line 41 has a liquid line entrance 43, and on this liquid line 41, being connected with several sprinkling pipelines 44, each sprays pipeline 44 and is arranged at above each culture plate storing layer 21; One is arranged on the gas interior pipeline 50 in this reactive tank 10, it comprises gas tube 51 and an air outlet 52, this gas tube 51 has a gas tube air intake 53, and several segmental bronchus lines 54 are connected with on this gas tube 51, each segmental bronchus line 54 is arranged at each culture plate and puts between layer 21; One dry recycle unit 60, it is contained in a hot drying gas body entrance 61 that this reactive tank 10 front groove lid 12 and its opposite cell body arrange respectively and a hot drying gas body and export 62 and divide raw edge 63 in several hot gas that this reactive tank 10 front groove lid 12 and its opposite cell body are arranged, each hot gas divides at least corresponding culture plate of raw edge 63 to put layer 21 to form good dry recycle system, and can carry out drying process after logical hot dry air; And one product to gather unit 70, it comprises one and is arranged at this reactive tank 10 inner bottom part and slopes inwardly and be arranged at the bucket 72 of gathering of this reactive tank 10 outer bottom like funnelform catch tray 71 and one.
(B) provide several substratum 1, each substratum 1 is filled on culture plate 30;
(C) this liquid line entrance 43 of a penetration by liquid to be imported in this liquid line 41 and branch to each and spray pipeline 44, on every layer of culture plate 30, liquid state is provided to plant bacterium or adding liquid feedback material via evenly spraying this liquid, liquid nutrient required when planting bacterium and fermentable to supply, and discharge unnecessary liquid by the water vent 42 of below in this reactive tank 10.
(D) this gas tube air intake 53 of a gas permeation to be imported in this gas tube 51 and to branch to each segmental bronchus line 54, carrier of oxygen and temperature is provided to control and tool thermolysis via this gas of diffusion in every layer of culture plate 30, oxygen required during to supply fermentable, and discharged by the air outlet 52 of top in this reactive tank 10; And
(E) inspect fermentation and microorganism growth situation through this viewing window 11, and carry out drying after fermentation, dried substratum 1 will be collected via this catch tray 71, obtain leavened prod by this.In this way, the flow process that above discloses forms the method that a brand-new efficient edible medicinal fungus solid state fermentation system of global function carries out solid state fermentation.
Above-mentioned carried reactive tank 10 is one of the forming, and its cell body external form can be cylinder or square.This reactive tank 10 can be movable cell body, has a wheel 13, is movable to a tunnel sterilizing still (not shown) sterilizing, as shown in Figures 1 and 2; Or this reactive tank also can be fixing cell body, be the pressurized vessel formed through reinforced structure, steam can be passed into and directly carry out sterilizing in original place.
Above-mentioned carried sprinkling pipeline 44 carries out starter in the mode of washing head or atomizer and plants bacterium, or can be used as the action adding liquid feedback material, and in order to the installation of this mobile layer frame 20 and the accessibility of taking-up, those spray pipeline 44 and can get off from this liquid line 41 easy removal.
Above-mentioned carried dry recycle unit 60, when this reactive tank 10 cell body is pressurized vessel, the outlet of its hot drying gas body can connect a vacuum exhaust pipe (not shown), carries out vacuum-drying.
In a preferred embodiment, as shown in Figures 1 and 2, the reactive tank 10 that this global function solid-state fermentation installation 100 is one of the forming, front is the groove lid 12 of cell body, can raise.When using, substratum 1 can prior to job platform being filled on culture plate 30, culture plate 30 is stacked over each culture plate and puts layer 21, on demand can storehouse number layer, be placed on the mobile layer frame 20 of bottom basket sky again, then this mobile layer frame 20 is pushed in this reactive tank 10 together with those culture plates 30, and sprinkling pipeline 44 is installed on liquid line 41, after covering this groove lid 12, whole reactive tank 10 can push sterilizing in tunnel sterilizing still (not shown), after bacterium of having gone out, leave standstill cooling.One liquid starter groove (not shown) can be connected to the liquid line entrance 43 above this reactive tank 10, liquid strain is imported this liquid line 41, spraying pipeline 44 by those is evenly sprayed on the substratum 1 of every layer of culture plate 30, and unnecessary bacterium liquid is then flowed out by below water vent 42.Afterwards whole global function solid-state fermentation installation 100 is pushed into culturing room, the sterile air of filtration is imported by gas tube air intake 53, and discharged by the air outlet 52 of top in this reactive tank 10, air containing aqueous vapor can be passed into retention groove humidity and control temperature and tool thermolysis by gas tube 51 between incubation period, or the aerobic degree adjustment gas content of visual microorganism, to reach the suitableeest yeasting, this liquid line 41 then can be used to add alkaline nutritive medium to increase the nutrient of this substratum 1 and adjusted to ph, reaches the fermentation condition of top efficiency.Wherein, fermenting process can be inspected by cell body side viewing window 11 when fermentation culture.After fermentation, tunning need not take out from this reactive tank 10, the dry air of heating can by hot drying gas body entrance 61 lead-in groove on this groove lid 12, divide raw edge 63 to be evenly distributed on every layer of culture plate 30 by hot drying gas body by the hot gas of every layer and carry out drying, and export 62 by hot drying gas body below and discharge.After drying to be done, open this reactive tank groove lid 12, those are sprayed pipeline 44 pull down, from bottom to top the chassis 31 of those culture plates 30 is sequentially extracted out by the front of this culture plate 30, as shown in Figure 3, dried substratum (i.e. leavened prod) can fall to as on the catch tray 71 of funnel type bottom cell body, and landing is to gathering in bucket 72, completes and gathers.
Therefore, the present invention can effectively link up according to above-mentioned global function solid-state fermentation installation the Production Flow Chart of solid state fermentation, with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivate, the Production Flow Chart such as dry and gather is in integrally, the board transfer of fermented product need not be carried out in process, significantly can be reduced in the pollution rate in procedure for producing, also the automatic producing device of high mechanize need not be bought, can the demand of reduction operation manpower, and with simple cell body design and production step, produce pole lower production cost, and high efficiency a large amount of production can be carried out, and then make this device reach time-saving energy-saving, Production Flow Chart links up, low cost, simple to operate, low manpower requirement, and oligosaprobic effect, and but need not can reach the target of automatic mass by automated production equipment.
In sum, the efficient edible medicinal fungus solid state fermentation system of a kind of global function of the present invention carries out the method for solid state fermentation, effectively can improve the shortcoming of known solid state fermentative production flow process incoherence, and with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivate, the Production Flow Chart such as dry and gather is in integrally, time-saving energy-saving can be reached, Production Flow Chart links up, low cost, simple to operate, low manpower requirement, and oligosaprobic effect, and but need not can reach the target of automatic mass by automated production equipment, and then it is more progressive to make the present invention produce, more practical, more meeting user institute must, indeed meet the important document of application for a patent for invention, patent application is proposed in accordance with the law.
Only the above, be only preferred embodiment of the present invention, when not limiting scope of the invention process with this; Therefore all simple equivalences done according to the present patent application the scope of the claims and description of the invention content change and modify, and all should still remain within the scope of the patent.
Claims (9)
1. the efficient edible medicinal fungus solid state fermentation system of global function carries out a method for solid state fermentation, and it is characterized in that, the method at least comprises the following steps:
(A) provide the global function solid-state fermentation installation of a solid-state Production Flow Chart integration of tool, it comprises a reactive tank, and this reactive tank side is provided with a viewing window, and front is then provided with a groove lid that can raise; One is arranged on the mobile layer frame in this reactive tank, and bottom it, basket is empty and the culture plate with more than one deck puts layer; At least one culture plate be placed on the mobile layer frame of basket sky bottom this, each culture plate is stacked over a culture plate and puts layer, and each culture plate has a chassis; One is arranged on the liquid internal pipeline in this reactive tank, comprise a liquid line and a water vent, this liquid line has a liquid line entrance, and has several to spray pipeline in this liquid line on-line joining process, and each sprays pipeline and is arranged at above each culture plate storing layer; One is arranged on the gas interior pipeline in this reactive tank, comprise a gas tube and an air outlet, this gas tube has a gas tube air intake, and has several segmental bronchus lines in this flue on-line joining process, and each segmental bronchus line is arranged at each culture plate and puts between layer; And one product to gather unit, it comprises one and is arranged at this reactive tank inner bottom part and slopes inwardly like funnelform catch tray;
(B) provide several substratum, each substratum is filled on culture plate;
(C) this liquid line entrance of penetration by liquid to be imported in this liquid line and branch to each and spray pipeline, on every layer of culture plate, liquid state is provided to plant bacterium or adding liquid feedback material via evenly spraying this liquid, liquid nutrient required when planting bacterium and fermentable to supply, and discharge unnecessary liquid by the water vent of below in this reactive tank;
(D) this gas tube air intake of a gas permeation to be imported in this gas tube and to branch to each segmental bronchus line, carrier of oxygen and temperature is provided to control and tool thermolysis via this gas of diffusion in every layer of culture plate, oxygen required during to supply fermentable, and discharged by the air outlet of top in this reactive tank;
(E) inspect fermentation and microorganism growth situation through this viewing window, and carry out drying after fermentation, dried substratum will be collected via this catch tray, obtain leavened prod by this.
2. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, and it is characterized in that, described reactive tank is one of the forming, and its cell body external form is cylinder or square.
3. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, and it is characterized in that, described reactive tank is movable cell body, and it has the wheel that reactive tank to be moved to a tunnel sterilizing still sterilizing by.
4. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, it is characterized in that, described reactive tank is fixing cell body, is the pressurized vessel formed through reinforced structure, directly carries out sterilizing after passing into steam in original place.
5. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, it is characterized in that, described sprinkling pipeline is connected to this liquid line removably, carries out starter plant bacterium in the mode of washing head or atomizer, or as adding the action of liquid feedback material.
6. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, it is characterized in that, described global function solid-state fermentation installation comprises dry recycle unit further, this dry recycle unit is contained in hot drying gas body entrance that this reactive tank front groove lid and its opposite cell body arrange respectively and hot drying gas body exports and divide raw edge in several hot gas that this reactive tank front groove lid and its opposite cell body are arranged, each hot gas divides at least corresponding culture plate of raw edge to put layer, is dispersed to each culture plate puts layer in order to provide even hot gas.
7. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 6 carries out the method for solid state fermentation, and it is characterized in that, described reactive tank cell body is pressurized vessel, and the outlet of its hot drying gas body connects a vacuum exhaust pipe to carry out vacuum-drying.
8. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 6 carries out the method for solid state fermentation, it is characterized in that, described dry recycle unit demand of looking replaces the gas interior pipeline in claim 1.
9. the efficient edible medicinal fungus solid state fermentation system of global function as claimed in claim 1 carries out the method for solid state fermentation, it is characterized in that, described product unit of gathering comprises bucket of gathering further, the chassis being placed in the culture plate on this mobile layer frame is extracted out by the front of this culture plate, namely dried substratum falls on this catch tray, and is collected into this and gathers in bucket.
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| WO2020041261A1 (en) * | 2018-08-20 | 2020-02-27 | Locus Ip Company, Llc | All-in-one distributed and portable fermentation systems with platform for holding same |
| CN111004711A (en) * | 2020-02-14 | 2020-04-14 | 广西贵港华堂天诺微生物科技有限公司 | Microbial cultivation jar device |
| US11324224B2 (en) | 2017-07-27 | 2022-05-10 | Locus Agriculture Ip Company, Llc | Efficient production of Pichia yeasts and their use for enhancing plant and animal health |
| US11414640B2 (en) | 2017-10-31 | 2022-08-16 | Locus Ip Company, Llc | Matrix fermentation systems and methods for producing microbe-based products |
| US11412740B2 (en) | 2018-01-15 | 2022-08-16 | Locus Ip Company, Llc | Large-scale aerobic submerged production of fungi |
| US11447430B2 (en) | 2018-05-08 | 2022-09-20 | Locus Agriculture Ip Company, Llc | Microbe-based products for enhancing plant root and immune health |
| CN115429854A (en) * | 2022-10-17 | 2022-12-06 | 大时代生物工程(深圳)有限公司 | Processing technology of tobacco fermented product |
| US11758924B2 (en) | 2019-04-12 | 2023-09-19 | Locus Solutions Ipco, Llc | Pasture treatments for enhanced carbon sequestration and reduction in livestock-produced greenhouse gas emissions |
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| US11324224B2 (en) | 2017-07-27 | 2022-05-10 | Locus Agriculture Ip Company, Llc | Efficient production of Pichia yeasts and their use for enhancing plant and animal health |
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| US11758924B2 (en) | 2019-04-12 | 2023-09-19 | Locus Solutions Ipco, Llc | Pasture treatments for enhanced carbon sequestration and reduction in livestock-produced greenhouse gas emissions |
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| CN115429854A (en) * | 2022-10-17 | 2022-12-06 | 大时代生物工程(深圳)有限公司 | Processing technology of tobacco fermented product |
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Application publication date: 20151125 |