CN203947098U - The efficient edible medicinal fungus solid-state fermentation installation of global function - Google Patents

The efficient edible medicinal fungus solid-state fermentation installation of global function Download PDF

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Publication number
CN203947098U
CN203947098U CN201420239559.5U CN201420239559U CN203947098U CN 203947098 U CN203947098 U CN 203947098U CN 201420239559 U CN201420239559 U CN 201420239559U CN 203947098 U CN203947098 U CN 203947098U
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China
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reactive tank
culture plate
state fermentation
global function
medicinal fungus
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Expired - Fee Related
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CN201420239559.5U
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Chinese (zh)
Inventor
林进忠
林宇彦
郭钟达
廖建昌
李政暾
朱佑颉
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Taiwan Leader Biotech Corp
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Taiwan Leader Biotech Corp
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Abstract

The efficient edible medicinal fungus solid-state fermentation installation of a kind of global function, this device integrates sterilizing, plants bacterium, cultivation, the dry and Production Flow Chart such as gather, and comprises integrally formed reactive tank, mobile layer frame, culture plate and internal pipeline.On this culture plate, load with substratum, and be placed on this inside reactor mobile layer frame, carry out solid state fermentation with disc type training method, this internal pipeline can provide plants bacterium, liquid nutrient and gas, to supply microorganism required nutrient of when fermentation.In addition cell body is provided with dry recycle unit collocation product and gathers unit to be dried and to gather.By this, the Production Flow Chart of solid state fermentation can effectively link up, the board that need not carry out fermented product in process shifts, can significantly reduce pollution rate, also need not buy the automatic producing device of high mechanize, demand that can reduction operation manpower, production cost is extremely low, and can carry out high efficiency a large amount of production, so reach that time-saving energy-saving, Production Flow Chart are coherent, low cost, simple to operate, low manpower requirement and oligosaprobic effect.

Description

The efficient edible medicinal fungus solid-state fermentation installation of global function
Technical field
The utility model has about a kind ofly gathering sterilizing, plants bacterium, cultivation, the dry and Production Flow Chart such as gather be in the efficient edible medicinal fungus solid-state fermentation installation of global function of one, espespecially relate to a kind of simply constructed disc type fermentation structure, refer in particular to can reach that time-saving energy-saving, Production Flow Chart are coherent, low cost, simple to operate, low manpower requirement and oligosaprobic effect, and need not automated production equipment but can reach the solid-state fermentation installation of the target of automatic mass.
Background technology
Common solid state fermentation system can be divided into following type at present: the first kind is gas-solid fluidized bed formula fermenter (Gas-Solid Fluidized Bed Fermenter), this type of fermenter is generally vertical type cell body, the inner solid medium matter of filling, utilize machine to stir up and down the mode of overthrowing, and the input air of external ventpipe provides air and cooling, humidity provides aqueous vapor with spray pattern by top; But this system quite consumes energy, while stirring again, matrix is easily pushed breakage, and its volume be more limited to substratum can storehouse height.Equations of The Second Kind is rotary drum fermenter (Rotary Drum Fermenter), and this type of fermenter mostly is the cell body of cylindrical structure, can carry out overthrowing of culture medium, the state of can ventilating and liquid nutrient by 360 degree rotation modes; But this type of fermenter volume can not exceed 1/3rd, its cell body capacity has the restriction, power consumption and expensive of use, and the disturbance that produces of rotary course may be unfavorable for needing the growth of standing for fermentation microorganism, and its substratum also has the possibility of caking.The 3rd class is disc type fermenter (Tray Fermenter), culture medium is loaded on fermentation dish, one coils and is installed on fermenter internal layer frame, can solve the problem of above-mentioned substratum storehouse, dispel the heat good, can provide air and liquid nutrient by siphunculus, and can provide good growing environment to the microorganism that needs standing for fermentation; But, this method is as U.S. US 6,620,614 B1 patents, its install with gather on suitable labor intensive, and continuity on procedure for producing still has some deficits, some system is attempted in design by coherentization of part processing procedure, as No. I409329th, TaiWan, China patent of invention, but its design overcomplicated, and expensive.
Therefore, at present in disc type fermenter and the sterilizing of having no way of to the integrated simple designs of the Production Flow Chart of gathering.
In view of this, above-mentioned each data in literature shows in the past designed fermenter, has the problems such as power consumption, the breakage of culture medium storehouse, expensive, consumption manpower or design overcomplicated, and without the integrated design of a set of complete Production Flow Chart.Therefore, generally cannot meet user required in the time that reality is used.
Summary of the invention
The utility model wants technical solution problem to be: for above-mentioned the deficiencies in the prior art, provide a kind of global function efficient edible medicinal fungus solid-state fermentation installation, it is with maneuverable procedure for producing and simple cell body design, can significantly reduce manpower requirement, time-saving energy-saving, reduces automatic equipment acquisition cost, and incoherent script solid state fermentation Production Flow Chart is incorporated in to one, and can produce in a large number, pollute few.
In order to solve the problems of the technologies described above, the technical scheme that the utility model adopts is: the efficient edible medicinal fungus solid-state fermentation installation of a kind of global function, this device comprises: reactive tank, its side is provided with viewing window, in order to inspect fermentation and microorganism growth situation, positive be provided with the groove lid that can raise; Mobile layer frame, is arranged in this reactive tank, and its bottom basket culture plate empty and that have more than one deck is put layer; At least one culture plate, this culture plate is placed on the mobile layer frame of this bottom basket sky, and each culture plate is stacked over culture plate and puts layer, and each culture plate has a chassis, can filling substratum on it; Liquid internal pipeline, be arranged in this reactive tank, comprise liquid line and water vent, this liquid line has liquid line entrance, and has several to spray pipeline in this liquid line on-line joining process, and each sprays pipeline and is arranged at each culture plate storing layer top, evenly spraying liquid is on every layer of culture plate, be used for providing liquid state to plant bacterium or add liquid feedback material, required liquid nutrient while planting bacterium with microorganism fermentation to supply, is provided with the water vent that can discharge unnecessary liquid below in this reactive tank; Gas interior pipeline, is arranged in this reactive tank air inclusion pipeline and air outlet, this gas tube has gas tube air intake, be used for providing carrier of oxygen and temperature control and tool thermolysis, to supply microorganism required oxygen of when fermentation, in this reactive tank, top is provided with air outlet; And the product unit of gathering, comprise and be arranged at this reactive tank inner bottom part and slope inwardly like funnelform catch tray, in order to collect dried product.
Described reactive tank is one of the forming, and its cell body external form is cylinder or square.
Described reactive tank is movable cell body, and has the wheel of removable reactive tank to tunnel sterilizing still sterilizing.
Described reactive tank is fixing cell body, is the pressurized vessel forming through reinforced structure, directly carries out sterilizing after can passing into steam in original place.
Described sprinkling pipeline is connected in this liquid line removably.
Described device further comprises dry recycle unit, this dry recycle unit comprises hot drying gas body entrance and the outlet of hot drying gas body that this reactive tank front groove lid and its opposite cell body arrange respectively and divides raw edge in several hot gas of this reactive tank front groove lid and its opposite cell body setting, each hot gas divides at least corresponding culture plate of raw edge to put layer, puts layer in order to provide even hot gas to be dispersed to each culture plate.
Described reactive tank cell body is pressurized vessel, and the outlet of its hot drying gas body is connected with vacuum exhaust pipe to carry out vacuum-drying.
Described dry recycle unit replaces foregoing gas interior pipeline depending on demand.
The described product unit of gathering further comprises the bucket of gathering, and the chassis that is placed in the culture plate on this mobile layer frame can be extracted out by the front of this culture plate, and dried substratum can fall on this catch tray, and is collected into this and gathers in bucket.
So, this device can effectively improve the shortcoming of existing solid state fermentation Production Flow Chart incoherence, with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivation, the dry and Production Flow Chart such as gather in one, can reach that time-saving energy-saving, Production Flow Chart are coherent, low cost, simple to operate, low manpower requirement and oligosaprobic effect, and need not automated production equipment but can reach the target of automatic mass.
Brief description of the drawings
Fig. 1 is the positive configuration diagram of device of the present invention.
Fig. 2 is device of the present invention side configuration diagram.
Fig. 3 is that schematic diagram is extracted on culture plate of the present invention chassis out.
Label declaration:
The efficient edible medicinal fungus solid-state fermentation installation 100 of global function
Reactive tank 10 viewing windows 11
Groove lid 12 wheels 13
Mobile layer frame 20 culture plates are put layer 21
Culture plate 30 chassis 31
Liquid internal pipeline 40 liquid lines 41
Water vent 42 liquid line entrances 43
Spray pipeline 44 gas interior pipelines 50
Gas tube 51 air outlets 52
Gas tube air intake 53 segmental bronchus lines 54
Dry recycle unit 60 hot drying gas body entrances 61
Hot drying gas body exports 62 hot gas and divides raw edge 63
Product unit 70 catch traies 71 of gathering
Gather bucket 72 substratum 1.
Embodiment
Refer to shown in Fig. 1 to Fig. 3, be respectively the positive configuration diagram of device of the present utility model, device of the present utility model side configuration diagram and culture plate of the present utility model chassis and extract schematic diagram out.As shown in the figure: the utility model is the efficient edible medicinal fungus solid-state fermentation installation 100 of a kind of global function, carry out sterilizing in order to provide, plant bacterium, cultivation, the dry and solid state fermentation Production Flow Chart such as gather, this device 100 comprises that a reactive tank 10, a mobile layer frame 20, at least one culture plate 30, a liquid internal pipeline 40, a gas interior pipeline 50, a dry recycle unit 60 and the product unit 70 of gathering forms.
Above-mentioned carried reactive tank 10 is one of the forming, and its cell body external form can be cylinder or square, is provided with a viewing window 11 in side, positive be provided with the groove lid 12 that can raise.Wherein, this reactive tank 10 can be movable cell body, has a wheel 13, removable reactive tank 10 to one tunnel sterilizing still (not shown) sterilizings, as shown in Figures 1 and 2; Or this reactive tank also can be fixing cell body, be the pressurized vessel forming through reinforced structure, directly carry out sterilizing in original place after can passing into steam.
This mobile layer frame 20 is arranged in this reactive tank 10, and its bottom basket culture plate empty and that have more than one deck is put layer 21.
This at least one culture plate 30 is placed on the mobile layer frame 20 of this bottom basket sky, and each culture plate 30 is stacked over a culture plate and puts layer 21, and each culture plate 30 has a chassis 31, can filling substratum 1 on it.
This liquid internal pipeline 40 is arranged in this reactive tank 10, comprise a liquid line 41 and a water vent 42, this liquid line 41 has a liquid line entrance 43, and on this liquid line 41, be connected with several removable sprinkling pipelines 44, each sprays pipeline 44 and is arranged at each culture plate storing layer 21 top, carry out starter with washing head or atomizer mode and plant bacterium, or can be used as the action of adding liquid feedback material, and for the accessibility of installation and the taking-up of this mobile layer frame 20, those spray pipelines 44 and can disassemble easily from this liquid line 41.
This gas interior pipeline 50 is arranged in this reactive tank 10, comprises a gas tube 51 and an air outlet 52, and this gas tube 51 has a gas tube air intake 53.
This dry recycle unit 60 is contained in a hot drying gas body entrance 61 and the hot drying gas body outlet 62 that this reactive tank 10 front groove lids 12 and its opposite cell body arrange respectively and divides raw edge 63 in these reactive tank 10 front groove lids 12 with several hot gas of its opposite cell body setting, each hot gas divides at least corresponding culture plate of raw edge 63 to put layer 21, form good dry recycle system, and can after logical hot dry air, can carry out drying process.Wherein, when above-mentioned reactive tank 10 cell bodies are pressurized vessel, the outlet of its hot drying gas body can connect a vacuum exhaust pipe (not shown), carries out vacuum-drying.
This product gather unit 70 comprise one be arranged at these reactive tank 10 inner bottom parts slope inwardly like funnelform catch tray 71 and be arranged at these reactive tank 10 outer bottoms gather bucket 72.
Above-mentioned dry recycle unit 60 can external drying plant, and visual demand replaces this gas interior pipeline 50, to save equipment cost.In this way, by the structure of above-mentioned exposure form a brand-new set sterilizing, plant bacterium, cultivation, the dry and Production Flow Chart such as gather be in the efficient edible medicinal fungus solid-state fermentation installation 100 of global function of one.
In a preferred embodiment, as shown in Figures 1 and 2, the reactive tank 10 that the efficient edible medicinal fungus solid-state fermentation installation 100 of this global function is one of the forming, front is the groove lid 12 of cell body, can raise.In the time using, substratum 1 can be prior to being filled on job platform on culture plate 30, this culture plate 30 is stacked over each culture plate and puts layer 21, on demand can storehouse number layer, and be placed on the mobile layer frame 20 of bottom basket sky, then this mobile layer frame 20 is pushed in this reactive tank 10 together with those culture plates 30, and install and spray pipeline 44 on liquid line 41, cover after this groove lid 12, whole reactive tank 10 can push sterilizing in tunnel sterilizing still (not shown), after the bacterium of having gone out, leave standstill cooling.One liquid starter groove (not shown) can be connected to the liquid line entrance 43 of these reactive tank 10 tops, liquid strain is imported to this liquid line 41, spray pipeline 44 by those and be evenly sprayed on the substratum 1 of every layer of culture plate 30, unnecessary bacterium liquid is flowed out by below water vent 42.Afterwards whole the efficient edible medicinal fungus solid-state fermentation installation 100 of global function is pushed into culturing room, imported the sterile air of filtration by gas tube air intake 53, and discharged by the air outlet 52 of these reactive tank 10 interior tops, between incubation period, can be passed into containing the air of aqueous vapor to keep in groove humidity and to control temperature and tool thermolysis by gas tube 51, or the aerobic degree of visual microorganism is adjusted gas content, to reach the suitableeest yeasting, this liquid line 41 can be used to add alkaline nutritive medium to increase the nutrient of this substratum 1 and to adjust pH value, reach the fermentation condition of top efficiency.Wherein, in the time of fermentation culture, can inspect fermenting process by cell body side viewing window 11.After fermentation, tunning need not take out from this reactive tank 10, the dry air of heating can be by hot drying gas body entrance 61 lead-in grooves on this groove lid 12, divide raw edge 63 that hot drying gas body is evenly distributed on every layer of culture plate 30 and is dried by the hot gas of every layer, and discharged by hot drying gas body outlet below 62.Wait complete dry after, open this reactive tank groove lid 12, those are sprayed to pipeline 44 pulls down, from bottom to top the chassis of those culture plates 30 31 is sequentially extracted out by the front of this culture plate 30, as shown in Figure 3, dried substratum (being leavened prod) can fall to cell body bottom as on the catch tray 71 of funnel type, and landing is to gathering in bucket 72, completes and gathers.
Therefore, this creates the efficient edible medicinal fungus solid-state fermentation installation of designed global function, the Production Flow Chart of solid state fermentation can effectively link up, with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivate, the Production Flow Chart such as dry and gather is in one, the board that need not carry out fermented product in process shifts, can significantly be reduced in the pollution rate in procedure for producing, also need not buy the automatic producing device of high mechanize, demand that can reduction operation manpower, and with simple cell body design and production step, produce utmost point lower production cost, and can carry out high efficiency a large amount of production, and then make this device reach time-saving energy-saving, Production Flow Chart is coherent, low cost, simple to operate, low manpower requirement, and oligosaprobic effect, and need not automated production equipment but can reach the target of automatic mass.
In sum, the efficient edible medicinal fungus solid-state fermentation installation of a kind of global function of the present utility model, can effectively improve the shortcoming of existing solid state fermentation Production Flow Chart incoherence, with simply constructed disc type fermentation structure, set sterilizing, plant bacterium, cultivate, the Production Flow Chart such as dry and gather is in one, can reach time-saving energy-saving, Production Flow Chart is coherent, low cost, simple to operate, low manpower requirement, and oligosaprobic effect, and need not automated production equipment but can reach the target of automatic mass, and then enable to produce more progressive, more practical, more meeting user institute must, really meet the important document of new patent application, profit application is proposed in accordance with the law.
Only the above, be only preferred embodiment of the present utility model, when not limiting the scope that the utility model is implemented with this; Therefore all simple equivalences of doing according to the utility model claim and novel description change and modify, all should still belong in the scope that the utility model patent contains.

Claims (9)

1. the efficient edible medicinal fungus solid-state fermentation installation of global function, is characterized in that, this device comprises:
Reactive tank, its side is provided with viewing window, in order to inspect fermentation and microorganism growth situation, positive be provided with the groove lid that can raise;
Mobile layer frame, is arranged in this reactive tank, and its bottom basket culture plate empty and that have more than one deck is put layer;
At least one culture plate, this culture plate is placed on the mobile layer frame of this bottom basket sky, and each culture plate is stacked over culture plate and puts layer, and each culture plate has a chassis, can filling substratum on it;
Liquid internal pipeline, be arranged in this reactive tank, comprise liquid line and water vent, this liquid line has liquid line entrance, and has several to spray pipeline in this liquid line on-line joining process, and each sprays pipeline and is arranged at each culture plate storing layer top, evenly spraying liquid is on every layer of culture plate, be used for providing liquid state to plant bacterium or add liquid feedback material, required liquid nutrient while planting bacterium with microorganism fermentation to supply, is provided with the water vent that can discharge unnecessary liquid below in this reactive tank;
Gas interior pipeline, is arranged in this reactive tank air inclusion pipeline and air outlet, this gas tube has gas tube air intake, be used for providing carrier of oxygen and temperature control and tool thermolysis, to supply microorganism required oxygen of when fermentation, in this reactive tank, top is provided with air outlet; And
The product unit of gathering, comprises and is arranged at this reactive tank inner bottom part and slopes inwardly like funnelform catch tray, in order to collect dried product.
2. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, is characterized in that, described reactive tank is one of the forming, and its cell body external form is cylinder or square.
3. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, is characterized in that, described reactive tank is movable cell body, and has the wheel of removable reactive tank to tunnel sterilizing still sterilizing.
4. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, is characterized in that, described reactive tank is fixing cell body, is the pressurized vessel forming through reinforced structure, directly carries out sterilizing after can passing into steam in original place.
5. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, is characterized in that, described sprinkling pipeline is connected in this liquid line removably.
6. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, it is characterized in that, described device further comprises dry recycle unit, this dry recycle unit comprises hot drying gas body entrance and the outlet of hot drying gas body that this reactive tank front groove lid and its opposite cell body arrange respectively and divides raw edge in several hot gas of this reactive tank front groove lid and its opposite cell body setting, each hot gas divides at least corresponding culture plate of raw edge to put layer, puts layer in order to provide even hot gas to be dispersed to each culture plate.
7. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 6, is characterized in that, described reactive tank cell body is pressurized vessel, and the outlet of its hot drying gas body is connected with vacuum exhaust pipe to carry out vacuum-drying.
8. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 6, is characterized in that, described dry recycle unit is looked demand and replaced the gas interior pipeline in claim 1.
9. the efficient edible medicinal fungus solid-state fermentation installation of global function as claimed in claim 1, it is characterized in that, the described product unit of gathering further comprises the bucket of gathering, and the chassis that is placed in the culture plate on this mobile layer frame can be extracted out by the front of this culture plate, dried substratum can fall on this catch tray, and is collected into this and gathers in bucket.
CN201420239559.5U 2014-05-12 2014-05-12 The efficient edible medicinal fungus solid-state fermentation installation of global function Expired - Fee Related CN203947098U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105087383A (en) * 2014-05-12 2015-11-25 台湾利得生物科技股份有限公司 Solid state fermentation method of full-functional efficient edible and medicinal fungi solid state fermentation system
CN105154318A (en) * 2015-10-08 2015-12-16 上海理工大学 Combined liquid fermentation shallow slot component and fermentation device thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105087383A (en) * 2014-05-12 2015-11-25 台湾利得生物科技股份有限公司 Solid state fermentation method of full-functional efficient edible and medicinal fungi solid state fermentation system
CN105154318A (en) * 2015-10-08 2015-12-16 上海理工大学 Combined liquid fermentation shallow slot component and fermentation device thereof

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Granted publication date: 20141119

Termination date: 20200512