CN204953724U - Punching press lathe continuous production line - Google Patents
Punching press lathe continuous production line Download PDFInfo
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- CN204953724U CN204953724U CN201520746080.5U CN201520746080U CN204953724U CN 204953724 U CN204953724 U CN 204953724U CN 201520746080 U CN201520746080 U CN 201520746080U CN 204953724 U CN204953724 U CN 204953724U
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Abstract
本实用新型提供一种成本低廉、结构简单且工作稳定可靠的冲压机床连续生产线;其包括多台依照不同冲压加工工位依次布置的冲压机床以及向所述冲压机床供料的积料架,还包括有水平连接贯穿于多台所述冲压机床之间的移送杆、设置于相邻所述冲压机床之间并带动所述移送杆升降移动的手臂移送升降机构、固定于该移送杆上的抓料手臂以及用于驱动所述移送杆水平往复移动和手臂移送升降机构升降移动的主机;本方案采用上述结构后,在保证冲压机床生产线正常生产的基础上,一方面可以使得整个生产线结构更加简单紧凑,减少企业的生产占地面积,另一方面整个冲压机床生产线工作更加稳定,降低了生产过程中的设备故障率,从而提高了企业的生产效率。
The utility model provides a continuous production line of stamping machine tools with low cost, simple structure and stable and reliable operation; it includes a plurality of stamping machine tools arranged sequentially according to different stamping processing stations and a stocker for feeding materials to the stamping machine tools, and It includes a transfer rod that is horizontally connected and runs through multiple stamping machine tools, an arm transfer lifting mechanism that is arranged between adjacent stamping machine tools and drives the transfer rod to move up and down, and a gripper fixed on the transfer rod. The material arm and the main machine used to drive the horizontal reciprocating movement of the transfer rod and the lifting and lowering movement of the arm transfer lifting mechanism; after the above structure is adopted in this scheme, on the basis of ensuring the normal production of the stamping machine tool production line, on the one hand, the entire production line structure can be made simpler It is compact and reduces the production area of the enterprise. On the other hand, the entire stamping machine production line works more stably, reducing the equipment failure rate in the production process, thereby improving the production efficiency of the enterprise.
Description
技术领域technical field
本实用新型涉及机械自动输送设备技术领域,尤其涉及到一种冲压机床连续生产线。The utility model relates to the technical field of mechanical automatic conveying equipment, in particular to a continuous production line of stamping machine tools.
背景技术Background technique
机械生产冲压加工过程中,冲压零件从开始到最后加工成型往往需要经过多台不同加工工位的冲压机床配合加工完成。另外,在产品加工生产过程中,往往需要对产品进行连续的抓取和转移,以转移至下一加工工位。然而现有的冲压机床生产线其整个结构过于复杂和体积庞大,尤其为其内的传动机构;现有的这种结构形式使得企业的生产成本过高,另一方面由于整个冲床生产线结构复杂,从而使得其整体工作稳定性不够好,容易在长时间工作后出现机械故障,降低了企业的生产效率。In the stamping process of mechanical production, stamping parts often need to be processed by multiple stamping machine tools with different processing stations from the beginning to the final processing. In addition, in the process of product processing and production, it is often necessary to continuously grab and transfer the product to the next processing station. However, the entire structure of the existing stamping machine tool production line is too complicated and bulky, especially the transmission mechanism in it; the existing structure makes the production cost of the enterprise too high. The overall work stability is not good enough, and it is easy to have mechanical failure after working for a long time, which reduces the production efficiency of the enterprise.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种成本低廉、结构简单且工作稳定可靠的冲压机床连续生产线。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a continuous production line of stamping machine tools with low cost, simple structure and stable and reliable operation.
为实现上述目的,本实用新型所提供的技术方案为:一种冲压机床连续生产线,包括多台依照不同冲压加工工位依次布置的冲压机床以及向所述冲压机床供料的积料架,还包括有水平连接贯穿于多台所述冲压机床之间的移送杆、设置于相邻所述冲压机床之间并带动所述移送杆升降移动的手臂移送升降机构、固定于该移送杆上的抓料手臂以及用于驱动所述移送杆水平往复移动和手臂移送升降机构升降移动的主机;所述主机包括机架以及分别设置于该机架上的用于驱动手臂移送升降机构升降动作的手臂升降驱动组件和用于驱动所述移送杆水平往复移动的移送杆驱动组件,所述手臂升降驱动组件包括手臂升降伺服马达、与该手臂升降伺服马达输出端相连的行星减速机以及由该行星减速机带动驱动的第一同步带传动机构,其中所述第一同步带传动机构与手臂移送升降机构相连,用于带动该手臂移送升降机构升降移动;所述移送杆驱动组件包括移送杆伺服马达、与该移送杆伺服马达输出端相连的第二同步带传动机构、一端与该第二同步带传动机构相连的花键轴、该花键轴的另一端连接有从动齿轮以及与该从动齿轮相啮合的移送齿条,其中该移送齿条与所述移送杆固定相连。In order to achieve the above purpose, the technical solution provided by the utility model is: a continuous production line of stamping machine tools, including a plurality of stamping machine tools arranged in sequence according to different stamping processing stations and a stocker for feeding materials to the stamping machine tools, and It includes a transfer rod that is horizontally connected and runs through multiple stamping machine tools, an arm transfer lifting mechanism that is arranged between adjacent stamping machine tools and drives the transfer rod to move up and down, and a gripper fixed on the transfer rod. The material arm and the host for driving the horizontal reciprocating movement of the transfer rod and the lifting and lowering movement of the arm transfer lifting mechanism; The drive assembly and the transfer rod drive assembly for driving the transfer rod to reciprocate horizontally, the arm lift drive assembly includes an arm lift servo motor, a planetary reducer connected to the output end of the arm lift servo motor, and the planetary reducer Drive the first synchronous belt transmission mechanism, wherein the first synchronous belt transmission mechanism is connected with the arm transfer lifting mechanism, and is used to drive the arm transfer lifting mechanism to move up and down; the transfer rod drive assembly includes a transfer rod servo motor, and The second synchronous belt transmission mechanism connected to the output end of the transfer rod servo motor, the spline shaft connected to the second synchronous belt transmission mechanism at one end, the driven gear connected to the other end of the spline shaft and connected to the driven gear An engaged transfer rack, wherein the transfer rack is fixedly connected to the transfer rod.
进一步地,相邻的所述冲压机床上的手臂移送升降机构之间还设置有由相互交叉布置的支架构成的用于物料转移的中转站。Further, a transfer station for material transfer composed of mutually cross-arranged brackets is provided between the arm transfer elevating mechanisms on the adjacent press machines.
本方案主要通过在多台分别用于对冲压零件进行不同加工工位的冲压机床之间设置有水平连接贯穿的移送杆、固定安装于该移送杆上的抓料手臂、用于带动该移送杆升降运动的手臂移送升降机构以及分别用于驱动该移送杆水平往复移动和手臂移送升降机构升降移动的主机,工作时,通过主机内设置的两套独立工作的伺服马达(即手臂升降伺服马达和移送杆伺服马达)以及相应的传动机构带动手臂移送升降机构和移送杆动作,即移送杆的水平往复运动和上下升降动作,进而实现固定安装于移送杆上的抓料手臂在相邻工位之间的冲压机床上对冲压零件进行抓取和转移动作;相比现有技术,本方案采用上述结构后,在保证冲压机床生产线正常生产的基础上,一方面可以使得整个生产线结构更加简单紧凑,减少企业的生产占地面积,另一方面整个冲压机床生产线工作更加稳定,降低了生产过程中的设备故障率,从而提高了企业的生产效率。This scheme mainly arranges a horizontally connected transfer rod between multiple stamping machine tools that are used for different processing stations for stamping parts, a grabbing arm fixedly installed on the transfer rod, and a material grabbing arm for driving the transfer rod. The arm transfer elevating mechanism of lifting motion and the host machine respectively used to drive the horizontal reciprocating movement of the transfer bar and the lifting movement of the arm transfer elevating mechanism, when working, two sets of independently working servo motors (ie, arm elevating servo motor and arm elevating servo motor and Transfer rod servo motor) and the corresponding transmission mechanism drive the arm transfer lifting mechanism and the transfer rod to move, that is, the horizontal reciprocating movement and up and down movement of the transfer rod, and then realize the grasping arm fixedly installed on the transfer rod between adjacent stations. Grab and transfer the stamping parts on the stamping machine between them; compared with the existing technology, after adopting the above-mentioned structure in this scheme, on the basis of ensuring the normal production of the stamping machine production line, on the one hand, the structure of the entire production line can be made simpler and more compact. Reduce the production area of the enterprise, and on the other hand, the entire stamping machine production line works more stably, reducing the equipment failure rate in the production process, thereby improving the production efficiency of the enterprise.
附图说明Description of drawings
图1为本实用新型中的冲压机床连续生产线立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of the continuous production line of stamping machine tools in the utility model.
图2为本实用新型中的冲压机床连续生产线俯视结构示意图。Fig. 2 is a top view structural diagram of the continuous production line of stamping machine tools in the utility model.
图3为图1中的主机立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the host in FIG. 1 .
图4为图3中的主机后视结构示意图。FIG. 4 is a schematic diagram of the rear structure of the host in FIG. 3 .
图5为图4中的A-A向剖视结构示意图。Fig. 5 is a schematic cross-sectional structure diagram taken along the line A-A in Fig. 4 .
图中:100-冲压机床连续生产线,1-冲压机床,2-积料架,3-移送杆,4-手臂移送升降机构,5-抓料手臂,6-主机,600-机架,610-手臂升降驱动组件,611-手臂升降伺服马达,612-行星减速机,613-第一同步带传动机构,620-移送杆驱动组件,621-移送杆伺服马达,622-第二同步带传动机构,623-花键轴,624-从动齿轮,625-移送齿条,7-中转站。In the figure: 100-continuous production line of stamping machine, 1-press machine, 2-accumulator, 3-transfer rod, 4-arm transfer lifting mechanism, 5-grabbing arm, 6-main machine, 600-frame, 610- Arm lifting drive assembly, 611-arm lifting servo motor, 612-planetary reducer, 613-first synchronous belt transmission mechanism, 620-transfer rod drive assembly, 621-transfer rod servo motor, 622-second synchronous belt transmission mechanism, 623-spline shaft, 624-driven gear, 625-transfer rack, 7-transfer station.
具体实施方式detailed description
下面结合具体实施例对本实用新型作进一步说明:Below in conjunction with specific embodiment the utility model is further described:
参见附图1至2所示,本实施例所述的一种冲压机床连续生产线100,其包括多台依照不同冲压加工工位依次布置的冲压机床1、位于该冲压机床1一端并向该多台冲压机床1供料的积料架2、水平连接贯穿于多台上述冲压机床1之间的移送杆3、设置于相邻冲压机床1之间并带动移送杆3升降移动的手臂移送升降机构4、固定于该移送杆3上的抓料手臂5以及用于驱动移送杆3水平往复移动和手臂移送升降机构4升降移动的主机6。Referring to the accompanying drawings 1 to 2, a continuous production line 100 of stamping machine tools described in this embodiment includes a plurality of stamping machine tools 1 arranged sequentially according to different stamping processing stations, located at one end of the stamping machine tool 1 and extending toward the plurality of stamping machine tools. The stacking rack 2 for the feeding of one stamping machine tool 1, the transfer rod 3 horizontally connected between multiple stamping machine tools 1 above, the arm transfer lifting mechanism arranged between adjacent stamping machine tools 1 and driving the transfer rod 3 to move up and down 4. The grasping arm 5 fixed on the transfer rod 3 and the host 6 for driving the transfer rod 3 to move horizontally and to move the arm transfer elevating mechanism 4 up and down.
结合参照附图3至5所示,本实施例中的上述主机6包括机架600以及分别设置于该机架600上的用于驱动手臂移送升降机构4升降动作的手臂升降驱动组件610和用于驱动上述移送杆3水平往复移动的移送杆驱动组件620,手臂升降驱动组件610包括横向水平布置的手臂升降伺服马达611、与该手臂升降伺服马达611输出端相连的行星减速机612以及由该行星减速机612带动驱动的竖直布置的第一同步带传动机构613,其中第一同步带传动机构613与手臂移送升降机构4相连,用于带动该手臂移送升降机构4升降移动;上述移送杆驱动组件620包括立式布置的移送杆伺服马达621、与该移送杆伺服马达621输出端相连的呈水平布置的第二同步带传动机构622、一端与该第二同步带传动机构622相连呈竖直布置的花键轴623、该花键轴623的另一端连接有从动齿轮624以及与该从动齿轮624相啮合的移送齿条625,其中该移送齿条625与上述移送杆3固定相连。此外,考虑到当相邻冲压机床1之间的间距相对于需要进行冲压加工的零件而言较大时,本方案还在相邻的上述冲压机床1上的手臂移送升降机构4之间还设置有由相互交叉布置的支架构成的用于物料转移的中转站7。Referring to accompanying drawings 3 to 5, the above-mentioned main engine 6 in this embodiment includes a frame 600 and an arm lifting drive assembly 610 and an arm lifting drive assembly 610 respectively arranged on the frame 600 for driving the lifting action of the arm transfer lifting mechanism 4 and In order to drive the transfer rod drive assembly 620 that drives the transfer rod 3 to move horizontally, the arm lift drive assembly 610 includes a horizontally arranged arm lift servo motor 611, a planetary reducer 612 connected to the output end of the arm lift servo motor 611, and the arm lift drive assembly 610. The planetary reducer 612 drives the vertically arranged first synchronous belt transmission mechanism 613, wherein the first synchronous belt transmission mechanism 613 is connected with the arm transfer lifting mechanism 4, and is used to drive the arm transfer lifting mechanism 4 to move up and down; the above-mentioned transfer rod The driving assembly 620 includes a vertically arranged transfer rod servo motor 621, a horizontally arranged second synchronous belt transmission mechanism 622 connected to the output end of the transfer rod servo motor 621, and a vertically arranged second synchronous belt transmission mechanism 622 connected at one end. The spline shaft 623 arranged straight, the other end of the spline shaft 623 is connected with a driven gear 624 and a transfer rack 625 meshed with the driven gear 624, wherein the transfer rack 625 is fixedly connected with the transfer rod 3 . In addition, considering that when the distance between adjacent stamping machine tools 1 is relatively large relative to the parts that need to be stamped, this solution is also provided between the arm transfer lifting mechanisms 4 on the adjacent above-mentioned stamping machine tools 1 There is a transfer station 7 for material transfer, which is formed by cross-arranged supports.
工作时,位于冲压机床生产线一侧的积料架2开始相临近其一端的冲压机床1进行供料,具体的,抓料手臂5将位于积料架2上的待加工冲压件抓取至临近积料架一侧的冲压机床1进行加工,该冲压机床1加工动作完成后,抓料手臂5再将该冲压件移至后相邻工位的下一冲压机床1中进行加工,直至该冲压件移至整个生产线最后的冲压机床1中并完成最后加工动作后,抓料手臂5带动该冲压件进行出料,冲压件出料动作完成后,抓料手臂返回复位,进行下一冲压件的取料、转移以及出料动作,其整个动作过程与上述相同,如此反复循环进行,实现整个冲压件的自动化生产。When working, the accumulator rack 2 located on one side of the stamping machine production line begins to feed the stamping machine tool 1 adjacent to it. Specifically, the grasping arm 5 grabs the stamping parts to be processed on the accumulator rack 2 to the nearest The punching machine tool 1 on one side of the stacker is processed. After the processing action of the punching machine tool 1 is completed, the grasping arm 5 moves the stamped part to the next punching machine tool 1 of the next adjacent station for processing until the punching machine tool 1 is finished. After the piece is moved to the stamping machine tool 1 at the end of the entire production line and the final processing action is completed, the grabbing arm 5 drives the stamping part to be discharged. After the stamping part is discharged, the grabbing arm returns to reset for the next stamping. The entire action process of taking, transferring and discharging is the same as the above, and it is repeated in this way to realize the automatic production of the entire stamping part.
以上所述之实施例子只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。The implementation examples described above are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.
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| CN201520746080.5U CN204953724U (en) | 2015-09-23 | 2015-09-23 | Punching press lathe continuous production line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105858108A (en) * | 2016-06-16 | 2016-08-17 | 昆山威创自动化科技有限公司 | Reclaiming trolley for conveying line |
| CN105856206A (en) * | 2016-06-22 | 2016-08-17 | 广东捷瞬机器人有限公司 | Intelligent connecting rod type manipulator |
| CN105923369A (en) * | 2016-06-16 | 2016-09-07 | 昆山威创自动化科技有限公司 | Intelligent carrying line |
| CN111922225A (en) * | 2020-09-04 | 2020-11-13 | 浙江启成智能科技有限公司 | A workpiece transfer manipulator for continuous production of large punching machines |
| CN116424868A (en) * | 2023-03-29 | 2023-07-14 | 志德晟智能制造(苏州)有限公司 | A linear reciprocating feeding device |
-
2015
- 2015-09-23 CN CN201520746080.5U patent/CN204953724U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105858108A (en) * | 2016-06-16 | 2016-08-17 | 昆山威创自动化科技有限公司 | Reclaiming trolley for conveying line |
| CN105923369A (en) * | 2016-06-16 | 2016-09-07 | 昆山威创自动化科技有限公司 | Intelligent carrying line |
| CN105856206A (en) * | 2016-06-22 | 2016-08-17 | 广东捷瞬机器人有限公司 | Intelligent connecting rod type manipulator |
| CN105856206B (en) * | 2016-06-22 | 2018-12-28 | 广东捷瞬机器人有限公司 | Intelligent linkage formula manipulator |
| CN111922225A (en) * | 2020-09-04 | 2020-11-13 | 浙江启成智能科技有限公司 | A workpiece transfer manipulator for continuous production of large punching machines |
| CN116424868A (en) * | 2023-03-29 | 2023-07-14 | 志德晟智能制造(苏州)有限公司 | A linear reciprocating feeding device |
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Denomination of utility model: Punching press lathe continuous production line Effective date of registration: 20170908 Granted publication date: 20160113 Pledgee: Bank of China Limited by Share Ltd. Shunde branch Pledgor: FOSHAN CITY SHUNDE DISTRICT KAISHUO PRECISION MOULD AUTOMATIC TECHNOLOGY Co.,Ltd. Registration number: 2017440000077 |
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