CN204904047U - Locomotive magnitude is made up and to be joined in marriage and to overhaul control system - Google Patents
Locomotive magnitude is made up and to be joined in marriage and to overhaul control system Download PDFInfo
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- CN204904047U CN204904047U CN201520501715.5U CN201520501715U CN204904047U CN 204904047 U CN204904047 U CN 204904047U CN 201520501715 U CN201520501715 U CN 201520501715U CN 204904047 U CN204904047 U CN 204904047U
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- locomotive
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Abstract
The utility model provides a locomotive magnitude is made up and to be joined in marriage and to overhaul control system, namely a customer layer, service end and operation end, the service end is database server, a plurality of stations are drawn together to the operation hand ladle, the customer end is passed through the network and is connected with the service end, the station carries out the data interaction through wireless node and service end, the station includes the station host computer, the punched -card machine, the scanning rifle, PLC, the electronic instrument of screwing up, the manual instrument of screwing up, tower lamp and appurtenance, the punched -card machine, the scanning rifle, PLC is connected with the station host computer through the data line respectively, it is electronic that screw up the instrument and the manual data transmission interface who screws up the instrument is connected with the station host computer respectively, tower lamp passes through the data line and is connected with PLC control port, depositing of appurtenance a little is equipped with the sensor, sensor and PLC control port be connected. This system can guarantee to screw up technology and screw up the precision, effectively prevents the loading error, accomplishes production process whole journey and traces back, guarantees the assembly quality of locomotive and high -speed motor car.
Description
Technical field
The utility model relates to railway locomotive assembling and maintenance field, is specifically related to the makeup of locomotive value and joins and overhaul control system.
Background technology
Locomotive domestic at present and high speed motor car industry, the Intelligent assembly of the management function such as integrated production scheduling, tracking of products, quality control, equipment fault analysis, OA network system and monitoring system blank out, the main Pneumatic trigger spanner that adopts of tightening of each position bolt is tightened in advance, then torque spanner tightens the mode of check, what this tightening method can not ensure bolt tightens quality, and cannot record tightening data and review.Once go wrong, safety of railway operation will bear very large risk.
Utility model content
For current Problems existing; the utility model provides the makeup of a kind of locomotive value and joins and overhaul control system; reduce labor strength; improve efficiency of assembling and quality; instruct the operating process of monitoring workman by interactive man-machine, record assembly information, possesses dates back simultaneously; guarantee the assembly quality of locomotive, locking, the leakproof really realizing screw thread such as to twist at the function.
For solving the problems of the technologies described above, the utility model scheme comprises: the makeup of locomotive value is joined and overhauls control system, comprise client, service end and operating side, described service end is database server, described operating side comprises some stations, described client is connected with service end by network, described station carries out data interaction by radio node and service end, described station comprises station main frame, punched-card machine, scanner, PLC, electric tightening instrument, manual tightening tool, tower lamp and aid, punched-card machine, scanner, PLC is connected with station main frame respectively by data line, electric tightening instrument is connected with station main frame respectively with the data transmission interface of manual tightening tool, tower lamp is connected with PLC control port by data line, depositing of aid is a little provided with sensor, described sensor is connected with PLC control port.
Further, fire wall is provided with between described client and service end.
Further, described aid at least comprises spanner, sleeve, screwdriver, marking pen.
Further, described sensor is one or more in proximity switch, displacement transducer, pressure transducer, infrared sensor.
Further, described client is PC or the intelligent mobile terminal with network savvy.
Further, described data transmission interface is Ethernet or serial ports or bluetooth.
Further, described radio node is wireless router or wireless aps.
Further, described scanner is the one in one-dimensional scanning rifle or two-dimensional scan rifle.
Further, SPC statistical analysis module is provided with in described database server.
The beneficial effects of the utility model are:
1, whole system is utilized to be limited in normal process by all operations, by standard operation flow process and detection bolt state, ensure tightening technique and tighten precision, effectively preventing loading error, accomplish that production run whole process is reviewed, ensure the assembling quality of locomotive and high speed motor car.
2, the sensor that proximity switch, displacement transducer, pressure transducer, infrared sensor etc. are different is utilized, in conjunction with the shape of the aids such as spanner, sleeve, screwdriver, marking pen, size and deposit position, adopt different sensors targetedly, thus raising sensitivity, the service condition of timely control aid, both safeguard work quality can be reminded by timely, also can using faulty operation as case during training.
3, client can be PC, and the advantage of PC to control, because PC is all fixing, therefore can be easy to the position and the quantity that limit access, and also can limit and record the personnel of operation PC, privacy degrees is high; Also can be the intelligent mobile terminal with network savvy, mobile terminal can at any access service end in place with wireless network, but be difficult to limit operating personnel, and be linked into service end from external network, security is lower, therefore can, according to different operations, the advantage of two kinds of clients be utilized to carry out suitable collocation.
4, data transmission interface is Ethernet or serial ports or bluetooth, and this several modes all belongs to short-range connected mode, thus limits the distance of tightening tool and station main frame, is convenient to realize the effective control to instrument and management.
5, SPC statistical analysis module is provided with in database server, the data utilizing legacy data in database server and obtain with operating side real-time, interactive, production run is monitored in real time, the random fluctuation distinguishing product quality in production run of science and unusual fluctuations, thus the anomaly trend of production run is provided alert.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model system;
Fig. 2 is process flow diagram when utilizing the utility model Dynamic System.
Embodiment
Below in conjunction with accompanying drawing, concrete enforcement of the present utility model is described, should be appreciated that exemplifying embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
The makeup of locomotive value is joined and overhauls control system as shown in Figure 1, comprises client, service end and operating side, described client is PC or the intelligent mobile terminal with network savvy, described service end is database server, described operating side comprises some stations, described client is connected with service end by network, described station carries out data interaction by wireless router or wireless aps and service end, and described station comprises station main frame, punched-card machine, scanner, PLC, electric tightening instrument, manual tightening tool, tower lamp and aid, punched-card machine, scanner, PLC is connected with station main frame respectively by data line, electric tightening instrument is connected with station main frame respectively with the data transmission interface of manual tightening tool, tower lamp is connected with PLC control port by data line, depositing of aid is a little provided with sensor, described sensor is connected with PLC control port, and described aid at least comprises spanner, sleeve, screwdriver, marking pen, according to the difference of instrument, selects proximity switch, displacement transducer, pressure transducer, the sensor that infrared sensor etc. are different
Further, in order to the safety of effective guarantee service end, be provided with fire wall between described client and service end, work as PC, particularly during mobile intelligent terminal access service end.
Further, transmission data-interface is arranged on electric tightening instrument and manual tightening tool, particular location on electric tightening instrument is the interface of controller, on the locking device that the position of manual tightening tool is manual tightening tool is fixing, described data transmission interface is Ethernet or serial ports or bluetooth, by receiving the instruction of industrial control host, mainly realize the automatic tightening operation of electric tightening instrument, or open the locking device of fixed manual tightening tool, handled easily personnel take out manual tightening tool.
Further, described scanner is one-dimensional scanning rifle or two-dimensional scan rifle, can select according to the specific requirement in factory building, when the information needing to comprise is less, when easy differentiation, one-dimensional bar code recorded information can be adopted, select one-dimensional scanning rifle as identification equipment; When the quantity of information comprised is larger, adopt Quick Response Code recorded information, select two-dimensional scan rifle as identification equipment.
Further, SPC statistical analysis module is provided with in described database server, the data utilizing legacy data in database server and obtain with operating side real-time, interactive, production run is monitored in real time, the random fluctuation distinguishing product quality in production run of science and unusual fluctuations, thus the anomaly trend of production run is provided alert.
In order to better show the use procedure of native system, shown in composition graphs 2, concrete operating process is described below:
1, operator wears after employee job card enters station, and by the information on punched-card machine identification employee job card, station main frame is activated, and employee can login and start up system, obtains operating right;
2, after workpiece enters assembly station, use scanner sweep unit bar code, activate all assembly tools;
3, according to the data of service end, there is corresponding standard operating procedure in the display screen of station main frame, operating personnel complete according to screen prompt technique and tighten assembly manipulation, and the bar code of tightening after having worked each time is stored in the database of service end with information such as moment of torsion angles together with wireless router;
4, according to the data message stored, compare with the data of database Plays, judge whether tightening of bolt meets the requirements, if it is qualified to tighten, then carry out line mark to bolt, PLC according to the recognition sequence of sensor, judges that whether aid is proper use of simultaneously, if tighten defective, then point out user to return loose bolt, again tighten, if again tighten defective, then send sound and light alarm by tower lamp, prompting technologist process;
5, above-mentionedly tighten after operation completes, instrument is locked, and waits for that next barcode scanning activates.
Should be understood that; the above-mentioned description for preferred embodiment is comparatively detailed; therefore the restriction to the utility model scope of patent protection can not be thought; those of ordinary skill in the art is under enlightenment of the present utility model; do not departing under the ambit that the utility model claim protects; can also make the various deformation such as replacement, simple combination, these all fall within protection domain of the present utility model, and request protection domain of the present utility model should be as the criterion with claims.
Claims (9)
1. the makeup of locomotive value is joined and overhauls control system, it is characterized in that, comprise client, service end and operating side, described service end is database server, described operating side comprises some stations, described client is connected with service end by network, described station carries out data interaction by radio node and service end, described station comprises station main frame, punched-card machine, scanner, PLC, electric tightening instrument, manual tightening tool, tower lamp and aid, punched-card machine, scanner, PLC is connected with station main frame respectively by data line, electric tightening instrument is connected with station main frame respectively with the data transmission interface of manual tightening tool, tower lamp is connected with PLC control port by data line, depositing of aid is a little provided with sensor, described sensor is connected with PLC control port.
2. locomotive value makeup according to claim 1 is joined and overhauls control system, it is characterized in that, is provided with fire wall between described client and service end.
3. locomotive value makeup according to claim 1 and 2 is joined and overhauls control system, and it is characterized in that, described aid at least comprises spanner, sleeve, screwdriver, marking pen.
4. locomotive value according to claim 1 and 2 makeup is joined and overhauls control system, it is characterized in that, described sensor is one or more in proximity switch, displacement transducer, pressure transducer, infrared sensor.
5. locomotive value makeup according to claim 1 and 2 is joined and overhauls control system, and it is characterized in that, described client is PC or the intelligent mobile terminal with network savvy.
6. locomotive value according to claim 1 and 2 makeup is joined and overhauls control system, it is characterized in that, described data transmission interface is Ethernet or serial ports or bluetooth.
7. locomotive value makeup according to claim 1 and 2 is joined and overhauls control system, and it is characterized in that, radio node is wireless router or wireless aps.
8. locomotive value according to claim 1 and 2 makeup is joined and overhauls control system, it is characterized in that, described scanner is the one in one-dimensional scanning rifle or two-dimensional scan rifle.
9. locomotive value makeup according to claim 1 and 2 is joined and overhauls control system, it is characterized in that, is provided with SPC statistical analysis module in described database server.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520501715.5U CN204904047U (en) | 2015-07-13 | 2015-07-13 | Locomotive magnitude is made up and to be joined in marriage and to overhaul control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520501715.5U CN204904047U (en) | 2015-07-13 | 2015-07-13 | Locomotive magnitude is made up and to be joined in marriage and to overhaul control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204904047U true CN204904047U (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520501715.5U Expired - Fee Related CN204904047U (en) | 2015-07-13 | 2015-07-13 | Locomotive magnitude is made up and to be joined in marriage and to overhaul control system |
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| Country | Link |
|---|---|
| CN (1) | CN204904047U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950793A (en) * | 2015-07-13 | 2015-09-30 | 山东同力达智能机械有限公司 | Quantized assembly and overhaul control system for locomotive |
| CN108803697A (en) * | 2018-06-14 | 2018-11-13 | 上海铁路机务综合开发有限公司 | Moment of torsion control intelligent management system |
-
2015
- 2015-07-13 CN CN201520501715.5U patent/CN204904047U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950793A (en) * | 2015-07-13 | 2015-09-30 | 山东同力达智能机械有限公司 | Quantized assembly and overhaul control system for locomotive |
| CN104950793B (en) * | 2015-07-13 | 2019-01-08 | 山东中车同力达智能机械有限公司 | Control system is matched and is overhauled in the makeup of locomotive magnitude |
| CN108803697A (en) * | 2018-06-14 | 2018-11-13 | 上海铁路机务综合开发有限公司 | Moment of torsion control intelligent management system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Patentee after: Shandong Zhongche TONGLIDA Intelligent Machinery Co. Ltd. Address before: Huai Village Street Huaiyin District of Ji'nan city of Shandong Province, No. 73 250022 Patentee before: Shandong Tonglida Intelligent Machinery Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 Termination date: 20190713 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |