CN102980518A - Intelligent length-measuring and weighing device and data management method - Google Patents
Intelligent length-measuring and weighing device and data management method Download PDFInfo
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- CN102980518A CN102980518A CN2012104834713A CN201210483471A CN102980518A CN 102980518 A CN102980518 A CN 102980518A CN 2012104834713 A CN2012104834713 A CN 2012104834713A CN 201210483471 A CN201210483471 A CN 201210483471A CN 102980518 A CN102980518 A CN 102980518A
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Abstract
The invention relates to the production field of helical weld pipes, in particular to an intelligent length-measuring and weighing device and a data management method. Double recognition management is adopted for identities of steel pipes delivered from a factory, scanning recognition and confirmation management are performed twice by a scheduling department and an ex-factory inspection department, ex-warehouse chaos is avoided, and the method includes steps of establishment of an initial database, issuing of an ex-warehouse assignment by a storage department, inspection and picking by delivery staff and ex-factory verification by an ex-factory inspector. Compared with the prior art, the device and the method have the advantages that the length-measuring and weighing operations are finished on one station, data are transmitted through Profibus-DP network to a comprehensive management system of an industrial personal computer (IPC), wherein the system functions include length-measuring, weighing, report printing and data network management, the system can perform flexible combination aiming at specific application requirements, dynamic monitoring and double recognition management are performed on each steel pipe, and heavy economic losses caused by mistaken steel pipe picking are avoided.
Description
Technical field
The present invention relates to the spiral welded pipe production field, particularly relate to the long weighing device of a kind of intelligent survey and data managing method.
Background technology
In spiral tubulation enterprise, to the accurate grasp of the related data information such as the length of every steel pipe, weight, be the task of the accumulating administrative authority most important thing, in the production because equipment failure often causes length, weight data inaccurate.Because the repair welding rate of spiral steel pipe is high, often sneak into degradation pipe or defective pipe in the qualified steel pipe, in a single day steel pipe transports pays goods to the Party A, will cause heavy economic losses or quality accident.For preventing human negligence, need the creation database platform to include the information of every steel pipe in integrated management, the outbound steel pipe is carried out dual identification, stop the outbound mistake.
Summary of the invention
The purpose of this invention is to provide the long weighing device of a kind of intelligent survey and data managing method, finish at same station and to weigh, to survey long two operations, the control of total management system realization equipment, dynamic monitoring and fault alarm function in the industrial computer, simultaneously the related datas such as the length of steel pipe and weight are set up local data base, send all departments' display terminal to by network, database is realized dynamic monitoring, stop quality accident and occur.
For achieving the above object, the present invention is achieved by the following technical solutions:
The long weighing device of a kind of intelligent survey, comprise the steel pipe stand, described steel pipe stand is provided with weight sensor, and corresponding steel pipe end positions is respectively equipped with surveys long dolly, survey long dolly and be provided with correlation slit photoelectric sensor, the below of surveying long dolly is provided with the straight line rack rails.
The motor encoder of the long dolly of described survey links to each other with the PLC controller respectively with correlation slit photoelectric sensor, weight sensor links to each other with Weighing module, industrial computer links to each other with operating terminal with Weighing module, PLC controller, bar code printer respectively, industrial computer through WLAN be positioned at traffic department, accumulating department and the display terminal of the controlling unit of dispatching from the factory and link to each other.
The data managing method of the long weighing device of above-mentioned a kind of intelligent survey, the steel pipe identity of dispatching from the factory is adopted two identification management, twice sweep identification and affirmation management by traffic department and the controlling unit of dispatching from the factory, stop the outbound confusion phenomena, outbound charter, the cautious delivery of cargo of transportation person are assigned and the inspectoral nuclear inspection link of dispatching from the factory of dispatching from the factory by the foundation, the accumulating department that comprise database, and its concrete steps comprise:
1) when steel pipe arrival survey length is weighed the post, the operative employee carries out material object contrast and pipe input validation to steel pipe, after equipment is automatically finished and is surveyed long weighing, print factory number, model, length and weight information bar code at steel pipe, in the measurement result input database, and based on contract require to set up contract database, the industrial computer at database place is as the steel pipe primary server, when satisfied warehouse-in required, accumulating department managed the warehouse-in steel pipe as secondary server;
2) the outbound charter is assigned by accumulating department, puts down in writing in detail the information bar code of every steel pipe in the outbound charter, and scheduling transportation person examines delivery of cargo according to the outbound charter to steel pipe, and the result that will pick up goods sends on the display terminal of the controlling unit of dispatching from the factory;
3) controlling unit of dispatching from the factory examines inspection according to the outbound charter to the steel pipe that dispatches from the factory.
Compared with prior art, the invention has the beneficial effects as follows:
Finish at same station and to weigh, to survey long two operations, and data communication device is crossed the Profibus-DP network send the industrial computer total management system to, systemic-function is comprised of four parts: survey grow, weigh, report printing and data network management, for concrete application requirements, but system's flexible combination, the data of every steel pipe are monitored and dual identification management dynamically, to a certain degree prevent the steel pipe outbound mistake that caused by artificial carelessness, stop by the wrong heavy economic losses that brings of steel pipe delivery of cargo.
Description of drawings
Fig. 1 is embodiment of the invention structural representation;
Fig. 2 is supervising the network schematic block diagram of the present invention.
Among the figure: 1-surveys the tested steel pipe 6-of long dolly 2-correlation slit photoelectric sensor 3-steel pipe stand 4-weight sensor 5-straight line rack rails 7-support
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described further:
See Fig. 1, it is the long weighing device example structure of a kind of intelligent survey of the present invention schematic block diagram, comprise steel pipe stand 3, steel pipe stand 3 is provided with weight sensor 4, corresponding tested steel pipe 5 end positions are respectively equipped with surveys long dolly 1, survey long dolly 1 and be provided with correlation slit photoelectric sensor 2, the below of surveying long dolly is provided with straight line rack rails 6.At the long dolly 1 of survey adjustable support 7 has been installed and has been used for fixedly correlation slit photoelectric sensor 2, to be applicable to the steel pipe of different bores.Survey long dolly 1 motor and be provided with incremental rotary encoder, survey long dolly 1 in steel pipe traveling priority process, the scrambler rotation produces the length number of pulses, surveys the distance that long dolly moves through calculating.
See Fig. 2, motor, scrambler and the correlation slit photoelectric sensor of surveying long dolly link to each other with the PLC controller respectively, weight sensor links to each other with Weighing module, industrial computer links to each other with operating terminal with Weighing module, PLC controller, printer respectively, industrial computer through WLAN be positioned at traffic department, accumulating department and the display terminal of the controlling unit of dispatching from the factory and link to each other.Software in the industrial computer is the total management system software that is combined together by the hardware configuration software of visual basic6.0 advanced program development and network user's software.
Industrial computer in the system, weight sensor, PLC controller are to link to each other by the Profibus-DP bus mode, and system reaches the high speed communication of 1.5M/S baud rate.System not only to equipment monitor dynamically, fault alarm, measurement data read in real time, record to the statistics storage carries out report form statistics and printing, and utilize self-built database, to the comprehensive utilization of steel pipe management, provide data to the display terminal of scheduling, accumulating, the controlling unit of dispatching from the factory.
The data managing method of the long weighing device of a kind of intelligent survey of the present invention, by the steel pipe identity of dispatching from the factory being adopted two identification management, twice sweep identification and affirmation management by traffic department and the controlling unit of dispatching from the factory, stop the outbound confusion phenomena, outbound charter, the cautious delivery of cargo of transportation person are assigned and the inspectoral nuclear inspection link of dispatching from the factory of dispatching from the factory by the foundation, the accumulating department that comprise initial data base, and its concrete steps comprise:
1) when steel pipe arrival survey length is weighed the post, the operative employee carries out material object contrast and pipe input validation to steel pipe, after equipment is automatically finished and is surveyed long weighing, print factory number, model, length and weight information bar code at steel pipe, in the measurement result input database, and based on contract require to set up contract database, the industrial computer at database place is as the steel pipe primary server, when satisfied warehouse-in required, accumulating department managed the warehouse-in steel pipe as secondary server;
2) the outbound charter is assigned by accumulating department, put down in writing in detail the information bar code of every steel pipe in the outbound charter, the hand-held PDA machine of scheduling transportation person is examined delivery of cargo according to the outbound charter to steel pipe, and the result that will pick up goods sends on the display terminal of the controlling unit of dispatching from the factory;
3) the hand-held PDA machine of controlling unit that dispatches from the factory is examined inspection according to the outbound charter to the steel pipe that dispatches from the factory.
Claims (3)
1. the long weighing device of intelligent survey comprises the steel pipe stand, it is characterized in that, described steel pipe stand is provided with weight sensor, corresponding steel pipe end positions is respectively equipped with surveys long dolly, surveys long dolly and is provided with correlation slit photoelectric sensor, and the below of surveying long dolly is provided with the straight line rack rails.
2. the long weighing device of described a kind of intelligent survey according to claim 1, it is characterized in that, the motor of the long dolly of described survey, scrambler and correlation slit photoelectric sensor link to each other with the PLC controller respectively, weight sensor links to each other with Weighing module, industrial computer links to each other with operating terminal with Weighing module, PLC controller, bar code printer respectively, industrial computer through WLAN be positioned at traffic department, accumulating department and the display terminal of the controlling unit of dispatching from the factory and link to each other.
3. the data managing method of the long weighing device of the described a kind of intelligent survey of claim 1, it is characterized in that, the steel pipe identity of dispatching from the factory is adopted two identification management, twice sweep identification and affirmation management by traffic department and the controlling unit of dispatching from the factory, stop the outbound confusion phenomena, outbound charter, the cautious delivery of cargo of transportation person are assigned and the inspectoral nuclear inspection link of dispatching from the factory of dispatching from the factory by the foundation, the accumulating department that comprise database, and its concrete steps comprise:
1) when steel pipe arrival survey length is weighed the post, the operative employee carries out material object contrast and pipe input validation to steel pipe, after equipment is automatically finished and is surveyed long weighing, print factory number, model, length and weight information bar code at steel pipe, in the measurement result input database, and based on contract require to set up contract database, the industrial computer at database place is as the steel pipe primary server, when satisfied warehouse-in required, accumulating department managed the warehouse-in steel pipe as secondary server;
2) the outbound charter is assigned by accumulating department, puts down in writing in detail the information bar code of every steel pipe in the outbound charter, and scheduling transportation person examines delivery of cargo according to the outbound charter to steel pipe, and the result that will pick up goods sends on the display terminal of the controlling unit of dispatching from the factory;
3) controlling unit of dispatching from the factory examines inspection according to the outbound charter to the steel pipe that dispatches from the factory.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012104834713A CN102980518A (en) | 2012-11-23 | 2012-11-23 | Intelligent length-measuring and weighing device and data management method |
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| CN2012104834713A CN102980518A (en) | 2012-11-23 | 2012-11-23 | Intelligent length-measuring and weighing device and data management method |
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| CN102980518A true CN102980518A (en) | 2013-03-20 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121734A (en) * | 2013-04-23 | 2014-10-29 | 珠海格力电器股份有限公司 | Split type weighing and filling system and control method thereof |
| CN104476745A (en) * | 2014-12-10 | 2015-04-01 | 延锋伟世通(北京)汽车饰件系统有限公司 | Monitoring device, monitoring method and operation method of data statistics module |
| CN107192359A (en) * | 2017-05-05 | 2017-09-22 | 桐乡智果软件科技有限公司 | A kind of long instrument of measured weight and its measuring method |
| CN109343464A (en) * | 2018-12-06 | 2019-02-15 | 大冶有色博源环保股份有限公司 | It is a kind of for waste and old CRT television set environmental protection dismantling go out, storage register system |
| CN111275377A (en) * | 2020-01-13 | 2020-06-12 | 中船第九设计研究院工程有限公司 | Digital integrated intelligent warehouse shipment management system |
| CN111596634A (en) * | 2020-06-17 | 2020-08-28 | 中冶京诚工程技术有限公司 | Intelligent petroleum oil casing processing production system and production method |
| CN114441023A (en) * | 2022-01-29 | 2022-05-06 | 吉林北方捷凯传动轴有限公司 | Intelligent weighing device for transmission shaft assembly |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121734A (en) * | 2013-04-23 | 2014-10-29 | 珠海格力电器股份有限公司 | Split type weighing and filling system and control method thereof |
| CN104121734B (en) * | 2013-04-23 | 2018-07-06 | 珠海格力电器股份有限公司 | A kind of split type perfusion system and its control method of weighing |
| CN104476745A (en) * | 2014-12-10 | 2015-04-01 | 延锋伟世通(北京)汽车饰件系统有限公司 | Monitoring device, monitoring method and operation method of data statistics module |
| CN104476745B (en) * | 2014-12-10 | 2017-01-25 | 延锋伟世通(北京)汽车饰件系统有限公司 | Monitoring device, monitoring method and operation method of data statistics module |
| CN107192359A (en) * | 2017-05-05 | 2017-09-22 | 桐乡智果软件科技有限公司 | A kind of long instrument of measured weight and its measuring method |
| CN109343464A (en) * | 2018-12-06 | 2019-02-15 | 大冶有色博源环保股份有限公司 | It is a kind of for waste and old CRT television set environmental protection dismantling go out, storage register system |
| CN111275377A (en) * | 2020-01-13 | 2020-06-12 | 中船第九设计研究院工程有限公司 | Digital integrated intelligent warehouse shipment management system |
| CN111596634A (en) * | 2020-06-17 | 2020-08-28 | 中冶京诚工程技术有限公司 | Intelligent petroleum oil casing processing production system and production method |
| CN114441023A (en) * | 2022-01-29 | 2022-05-06 | 吉林北方捷凯传动轴有限公司 | Intelligent weighing device for transmission shaft assembly |
| CN114441023B (en) * | 2022-01-29 | 2023-11-07 | 吉林北方捷凯传动轴有限公司 | Intelligent weighing device for transmission shaft assembly |
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Application publication date: 20130320 |