CN201540486U - Cold-rolled steel coil thickness data system - Google Patents
Cold-rolled steel coil thickness data system Download PDFInfo
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- CN201540486U CN201540486U CN2009203111392U CN200920311139U CN201540486U CN 201540486 U CN201540486 U CN 201540486U CN 2009203111392 U CN2009203111392 U CN 2009203111392U CN 200920311139 U CN200920311139 U CN 200920311139U CN 201540486 U CN201540486 U CN 201540486U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a cold-rolled steel coil thickness data system, which belongs to the technical field of cold-rolled steel coil data processing. The cold-rolled steel coil thickness data system provided by the utility model comprises a thickness gauge, an acid-rolling secondary server, a file center server and a post process operating station. A process control network structure in a cold rolling plant is improved, the finished product thickness data of an ORACL database in an acid-rolling control system is mined, and data stream transmission is performed through a newly constructed network server so as to form a thickness slitting and product classification quality judgment control system; by constructing an LAN C/S architecture platform, all quality control personnel on a next unit can judge the quality of steel coils by viewing a thickness curve, and meanwhile can guide the next process to cut the over-proof part according to the over-proof position record so as to ensure the quality of the product.
Description
Technical field
The utility model relates to the cold-rolled steel coils technical field of data processing, relates in particular to a kind of cold-rolled steel coils thickness data system.
Background technology
The associating unit is rolled in the core unit Zhao acid of cold rolling mill, is the present unique unit that can finish cold rolling thickness deformation, and the levels of precision of its finished product thickness is directly determining the thickness quality of all kinds of finished products of cold rolling mill.Roll in the secondary process monitoring computer system in acid, the thickness qualitative data is arranged, but can only on the inner secondary server of this LAN, check.Back operation all can only be sheared with feeling for thickness is overproof end to end by rule of thumb owing to there is not thicknessmeter.Arrived the finished product unit, quality inspection personnel is checked the qualification rate of thickness again by sampling measurement.Owing to there is subjective factor, both wastes of manpower can not guarantee lumber recovery again, can not guarantee the thickness quality of product fully.We can say how a kind of efficient, accurate cold-rolled steel coils thickness data system is provided, become the technical barrier that needs to be resolved hurrily in present technique field.
The utility model content
The purpose of this utility model is to overcome the defective of above-mentioned existence, propose a kind of efficiently, cold-rolled steel coils thickness data system accurately.
The cold-rolled steel coils thickness data system that the utility model proposes comprises that thicknessmeter, acid rolls secondary server, file site server and process operations station, back; Described thicknessmeter is used to detect acid and rolls thickness data, and thickness data is rolled in detected acid is sent to described acid and rolls secondary server; Secondary server is rolled in described acid, be used for generating thickness C SV data file receiving after acid rolls thickness data, and with the timed sending of this thickness C SV data file to described file site server; Described file site server is used to store described acid and rolls the thickness C SV data file that secondary server sends, and provides thickness C SV data file information for process operations station, described back; Process operations station, described back is used for by inquiring about the thickness C SV data file information of described file site server stores defective part being excised.
Also comprise the quality inspection personnel active station, be used for the quality of cold-rolled steel coils being judged by inquiring about the thickness C SV data file information of described file site server stores; Described file site server also is used to described quality inspection personnel active station that thickness C SV is provided data file information.
Described thicknessmeter is connected with a programmable logic controller (PLC), and by this programmable logic controller (PLC) thickness data is rolled in detected acid and be sent to described acid and roll secondary server; This programmable logic controller (PLC) and described acid are rolled secondary server and are carried out exchanges data by Ethernet.
Process operations station, described back is provided with the thickness curve generation unit, is used for generating thickness curve according to the thickness C SV data file information of the described file site server stores that inquires; Process operations station, described back is used for according to described thickness curve defective part being excised.
Described quality inspection personnel active station is provided with the thickness curve generation unit, is used for generating thickness curve according to the thickness C SV data file information of the described file site server stores that inquires; Described quality inspection personnel active station is used for according to described thickness curve the quality of cold-rolled steel coils being judged.
Described thickness C SV data file is deposited the per 0.5 meter average thickness data of band steel length direction.
Process operations station, described back comprises zinc-plated active station and continuous annealing active station.
Described system adopts the C/S network architecture.
Secondary server is rolled in described acid and the file site server carries out exchanges data by the production and marketing net; Described process operations station, back and file site server carry out exchanges data by the production and marketing net; Described quality inspection personnel active station and file site server carry out exchanges data by the production and marketing net.
The technical program is by improving cold rolling mill process control network structure, acid being rolled the finished product thickness data of ORACL database in the control system excavates, the webserver by new structure carries out the data circulation, forming thickness cuts and product classification quality judging control system, and by constructing local network C/S architecture platform make all down the quality inspection personnel of units can carry out the coil of strip quality judging by checking thickness curve, can instruct down simultaneously operation to come excision to overproof part, the quality of assurance product according to overproof location records.
Description of drawings
Fig. 1 is the structural representation of a kind of cold-rolled steel coils thickness data of the utility model system embodiment.
Among the figure:
1-file site server, process operations station behind the 2-, 3-quality inspection personnel active station, the 4-programmable logic controller (PLC), 5-man-machine interface machine, secondary server is rolled in 6-acid, and the zinc-plated secondary server of 7-, 8-even move back secondary server.
Embodiment
Below in conjunction with description of drawings and embodiment the utility model is described in further detail.
The structural representation of a kind of cold-rolled steel coils thickness data of the utility model system embodiment as shown in Figure 1.The cold-rolled steel coils thickness data system that the utility model proposes comprises that thicknessmeter, acid rolls secondary server 6, file site server 1, process operations station 2, back and quality inspection personnel active station 3.Thicknessmeter rolls thickness data by programmable logic controller (PLC) 4 with detected acid and is sent to described acid and rolls secondary server 6, and programmable logic controller (PLC) 4 rolls secondary server 6 with acid and carries out exchanges data by Ethernet.Acid is rolled secondary server 6 and also is connected with man-machine interface machine 5, and man-machine interface machine 5 is used to show on-the-spot equipment and various operation, measures correlation parameter.Acid is rolled secondary server 6 and is carried out exchanges data with file site server 1 by the production and marketing net; Back process operations station 2 is carried out exchanges data with file site server 1 by the production and marketing net; Quality inspection personnel active station 3 carries out exchanges data with file site server 1 by the production and marketing net.Back process operations station 2 is that the direct labor utilizes this thickness system to check that the belt steel thickness situation excises the computing machine of band steel overproof part.Quality inspection personnel active station 3 is that quality inspection personnel is to the assessment of finished product coil of strip thickness quality and the computing machine of checking on.Back process operations station 2 and quality inspection personnel active station 3 all hang on the same network segment.Programmable logic controller (PLC) 4 adopts Siemens S7-400.Thicknessmeter directly is not connected on the two grade network, and it links to each other with programmable logic controller (PLC) 4 by optical fiber, and programmable logic controller (PLC) 4 sends to acid with the signal of data and material tracking again by Ethernet and rolls secondary server 6.Back process operations station 2 is arranged in the unit of back, and back unit comprises zinc-plated 1#, 2#, 3# production line and continuous annealing production line.Quality inspection personnel active station 3 is arranged at the finished product unit.The production and marketing net also is connected with zinc-plated secondary server 7 and connects and moves back secondary server 8.Zinc-plated secondary server 7 and connecting moves back secondary server 8 to be had and is connected with corresponding programmable logic controller (PLC) and man-machine interface machine respectively.
Present embodiment excavates by the ORACLE database that acid is rolled secondary server 6, generates thickness C SV data file, and this document is deposited the per 0.5 meter average thickness data of band steel length direction, as the data source of thickness curve.Present embodiment is set up thickness file site server 1 by building LAN (Local Area Network), and regularly copy data file in the server to automatically every day.Simultaneously client is installed to and respectively produces line, be convenient to visit.Simultaneously, based on these data VB exploitation thickness curve on probation and statistic of attribute data application software, and on server, move.
Each cold rolling coil has 4 production whereabouts units: zinc-plated 1#, 2#, 3# production line and continuous annealing production line after sour milling train group output.In order to make cold rolling coil when corresponding unit production is handled, can onlinely in time access the thickness figure-of-merit curve and data are analyzed judgement, ad hoc curve file server.Undertaken the arm of a network of four production lines and sour milling train networking road and curve file server interconnected by tertiary road by switch.Roll in the level two in acid, be provided with a timing data issue batch facility handling procedure, the thickness data document copying that thicknessmeter is passed over is to the curve server, thereby its figure-of-merit curve data can onlinely access to analyze and show and judge when guaranteeing on the cold coiling back unit.Simultaneously, the analysis display system integration that develops is installed on the client computer, has brought great operation convenient for back unit and quality inspection personnel, also greatly reduce the development and maintenance cost of system simultaneously.
Use VB exploitation thickness curve and statistic of attribute data application software based on the thickness data in the file site server, and on server, move.Make up central server, after the exploitation thickness curve system, following technology can accurately be sheared overproof end to end according to overproof point, thereby has guaranteed the quality of product and improved lumber recovery.For quality inspection personnel provides the means of more advanced detection thickness quality, saved manpower and materials, and improved accuracy and the science judged.
LAN (Local Area Network) between one-level (basic automatization) and secondary (process automation), these several network segments are independently.Acid is rolled thickness data and is detected by thicknessmeter and send to secondary machine data acquisition system by programmable logic controller (PLC) 4, and system is stored in acid with per 0.5 meter average thickness and rolls on the secondary server 6 and form data file.Secondary server 6 designs are rolled in acid two network interface cards, company's one-level net, company's production and marketing network.Designed a file site server 1 on the production and marketing network, it adopts the ML370 server of Hewlett-Packard.This server is furnished with the RAID card, is connected to five SICI hard disks and makes the RAID5 array, can guarantee the safety of data.This document central server 1 and acid are rolled secondary server 6 and are belonged to a network segment.Therefore the plan target of just utilizing system regularly with the thickness data document storage to file site server 1.Based on the thickness data in the file site server 1, use VB exploitation thickness curve and statistic of attribute data application software.On this network, increase process operations station 2, back and quality inspection personnel active station 3, application system on operating file central server 1 on these several active stations just can obtain the acid of every coil and roll thickness curve, overproof length and overproof concrete position, is used to instruct accurate shearing and quality judging.
The above; it only is a part of embodiment of the present utility model; protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.The protection domain of the utility model embodiment should be as the criterion with the protection domain of claim.
Claims (9)
1. cold-rolled steel coils thickness data system is characterized in that:
Comprise that thicknessmeter, acid rolls secondary server, file site server and process operations station, back;
Described thicknessmeter is used to detect acid and rolls thickness data, and thickness data is rolled in detected acid is sent to described acid and rolls secondary server;
Secondary server is rolled in described acid, be used for generating thickness C SV data file receiving after acid rolls thickness data, and with the timed sending of this thickness C SV data file to described file site server;
Described file site server is used to store described acid and rolls the thickness C SV data file that secondary server sends, and provides thickness C SV data file information for process operations station, described back;
Process operations station, described back is used for by inquiring about the thickness C SV data file information of described file site server stores defective part being excised.
2. cold-rolled steel coils thickness data according to claim 1 system is characterized in that:
Also comprise the quality inspection personnel active station, be used for the quality of cold-rolled steel coils being judged by inquiring about the thickness C SV data file information of described file site server stores;
Described file site server also is used to described quality inspection personnel active station that thickness C SV is provided data file information.
3. cold-rolled steel coils thickness data according to claim 2 system is characterized in that:
Described thicknessmeter is connected with a programmable logic controller (PLC), and by this programmable logic controller (PLC) thickness data is rolled in detected acid and be sent to described acid and roll secondary server;
This programmable logic controller (PLC) and described acid are rolled secondary server and are carried out exchanges data by Ethernet.
4. cold-rolled steel coils thickness data according to claim 3 system is characterized in that:
Process operations station, described back is provided with the thickness curve generation unit, is used for generating thickness curve according to the thickness C SV data file information of the described file site server stores that inquires;
Process operations station, described back is used for according to described thickness curve defective part being excised.
5. want 3 described cold-rolled steel coils thickness data systems according to right, it is characterized in that:
Described quality inspection personnel active station is provided with the thickness curve generation unit, is used for generating thickness curve according to the thickness C SV data file information of the described file site server stores that inquires;
Described quality inspection personnel active station is used for according to described thickness curve the quality of cold-rolled steel coils being judged.
6. want in 1 to 5 each described cold-rolled steel coils thickness data system according to right, it is characterized in that:
Described thickness C SV data file is deposited the per 0.5 meter average thickness data of band steel length direction.
7. want 6 described cold-rolled steel coils thickness data systems according to right, it is characterized in that:
Process operations station, described back comprises zinc-plated active station and continuous annealing active station.
8. want 7 described cold-rolled steel coils thickness data systems according to right, it is characterized in that:
Described system adopts the C/S network architecture.
9. want 8 described cold-rolled steel coils thickness data systems according to right, it is characterized in that:
Secondary server is rolled in described acid and the file site server carries out exchanges data by the production and marketing net;
Described process operations station, back and file site server carry out exchanges data by the production and marketing net;
Described quality inspection personnel active station and file site server carry out exchanges data by the production and marketing net.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203111392U CN201540486U (en) | 2009-09-23 | 2009-09-23 | Cold-rolled steel coil thickness data system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009203111392U CN201540486U (en) | 2009-09-23 | 2009-09-23 | Cold-rolled steel coil thickness data system |
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| CN201540486U true CN201540486U (en) | 2010-08-04 |
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| CN2009203111392U Expired - Fee Related CN201540486U (en) | 2009-09-23 | 2009-09-23 | Cold-rolled steel coil thickness data system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658299A (en) * | 2012-05-23 | 2012-09-12 | 河北省首钢迁安钢铁有限责任公司 | System and method for detecting and analyzing transverse thickness difference of electric steel |
| CN103177392A (en) * | 2013-02-20 | 2013-06-26 | 武汉科技大学 | Correlation method in steel coil length process |
| CN109794518A (en) * | 2019-01-29 | 2019-05-24 | 宝钢湛江钢铁有限公司 | A kind of recognition methods that steel strip thickness is not inconsistent and its device |
| CN111744968A (en) * | 2019-03-28 | 2020-10-09 | 宝山钢铁股份有限公司 | Cross-unit alignment method for steel coil data |
| CN112131271A (en) * | 2020-09-17 | 2020-12-25 | 宝信软件(武汉)有限公司 | Silicon steel coil unpacking data analysis management system and method |
| CN112256722A (en) * | 2020-08-31 | 2021-01-22 | 首钢京唐钢铁联合有限责任公司 | Query system for hot rolled strip steel plate profile curve |
| CN114296407A (en) * | 2021-11-25 | 2022-04-08 | 烨辉（中国）科技材料有限公司 | Process equipment and process method for automatically cutting out steel coil out-of-tolerance plate head |
| CN114309062A (en) * | 2020-09-27 | 2022-04-12 | 上海梅山钢铁股份有限公司 | Pre-control method for incoming materials at inlet of acid rolling unit |
-
2009
- 2009-09-23 CN CN2009203111392U patent/CN201540486U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658299A (en) * | 2012-05-23 | 2012-09-12 | 河北省首钢迁安钢铁有限责任公司 | System and method for detecting and analyzing transverse thickness difference of electric steel |
| CN102658299B (en) * | 2012-05-23 | 2015-01-28 | 北京首钢股份有限公司 | System and method for detecting and analyzing transverse thickness difference of electric steel |
| CN103177392A (en) * | 2013-02-20 | 2013-06-26 | 武汉科技大学 | Correlation method in steel coil length process |
| CN103177392B (en) * | 2013-02-20 | 2015-12-23 | 武汉科技大学 | A kind of correlating method of coil of strip length process |
| CN109794518A (en) * | 2019-01-29 | 2019-05-24 | 宝钢湛江钢铁有限公司 | A kind of recognition methods that steel strip thickness is not inconsistent and its device |
| CN111744968A (en) * | 2019-03-28 | 2020-10-09 | 宝山钢铁股份有限公司 | Cross-unit alignment method for steel coil data |
| CN111744968B (en) * | 2019-03-28 | 2022-03-18 | 宝山钢铁股份有限公司 | Cross-unit alignment method for steel coil data |
| CN112256722A (en) * | 2020-08-31 | 2021-01-22 | 首钢京唐钢铁联合有限责任公司 | Query system for hot rolled strip steel plate profile curve |
| CN112131271A (en) * | 2020-09-17 | 2020-12-25 | 宝信软件(武汉)有限公司 | Silicon steel coil unpacking data analysis management system and method |
| CN114309062A (en) * | 2020-09-27 | 2022-04-12 | 上海梅山钢铁股份有限公司 | Pre-control method for incoming materials at inlet of acid rolling unit |
| CN114296407A (en) * | 2021-11-25 | 2022-04-08 | 烨辉（中国）科技材料有限公司 | Process equipment and process method for automatically cutting out steel coil out-of-tolerance plate head |
| CN114296407B (en) * | 2021-11-25 | 2023-08-11 | 烨辉（中国）科技材料有限公司 | Process equipment and process method for automatically cutting out-of-tolerance plate head of steel coil |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100804 Termination date: 20150923 |
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| EXPY | Termination of patent right or utility model |