CN204876170U - Wall body assembly line - Google Patents
Wall body assembly line Download PDFInfo
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- CN204876170U CN204876170U CN201520604212.0U CN201520604212U CN204876170U CN 204876170 U CN204876170 U CN 204876170U CN 201520604212 U CN201520604212 U CN 201520604212U CN 204876170 U CN204876170 U CN 204876170U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0073—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by nailing, stapling or screwing connections
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Abstract
Description
技术领域 technical field
本发明涉及建筑设备技术领域,具体地说是一种墙体组装流水线。 The invention relates to the technical field of construction equipment, in particular to a wall assembly line.
背景技术 Background technique
众所周知,传统的建筑楼房,主要以砖为主要墙体建材,随着城市的不断规划、扩展,农村、乡镇生活水平的不断提高,创造越来越好的居住条件已是人们追求小康生活的具体体现,所以楼房的拆旧盖新以成为人们司空见惯的现象。当砖土房被拆掉后,传统的砖土以不能被重复利用而变成了建筑垃圾,这种周而复始的拆拆建建,就不断需要新的大量的墙体砖来补充,而烧制粘土砖需要优质的粘土,所以优质的耕田不断被毁坏,燃料能源不断被消耗,同时,建筑用垃圾的不对堆积也对我们的生存环境造成污染。 As we all know, traditional buildings mainly use bricks as the main wall building materials. With the continuous planning and expansion of cities, and the continuous improvement of living standards in rural areas and towns, creating better and better living conditions is the specific goal of people's pursuit of a well-off life. Therefore, demolition of old buildings and new ones has become a common phenomenon for people. When the brick-earth house is demolished, the traditional brick-earth cannot be reused and becomes construction waste. This repeated demolition, demolition and construction requires a large number of new wall bricks to supplement, and firing Clay bricks require high-quality clay, so high-quality cultivated land is constantly being destroyed, and fuel energy is constantly being consumed. At the same time, improper accumulation of construction waste also pollutes our living environment.
为了解决上述技术问题,现在市场上出现了组装墙板,这种组装墙板通常是由墙板本体和墙板本体周边的纵向龙骨和横向龙骨通过密封胶压装后,再经过螺钉固定而成,这种组装墙板的出现,大大减少了建筑垃圾的排出量,保护了环境,提高了建房效率,同时,在拆建时还能够很方便的被解体、收集,以便重复利用,由于这种组装墙板的使用量很大,在制作时,由于没有生产该组装墙板的设备,因此人工制作成本高,工作效率低、劳动强度大,无法满足市场的需求。 In order to solve the above-mentioned technical problems, assembled wallboards have appeared on the market now. This assembled wallboard is usually made of the wallboard body and the longitudinal keel and transverse keel around the wallboard body after being pressed by sealant and then fixed by screws. , the appearance of this assembled wallboard greatly reduces the discharge of construction waste, protects the environment, and improves the efficiency of building houses. At the same time, it can be easily disassembled and collected for reuse during demolition and construction. The usage of this kind of assembled wallboard is very large, when making, because there is no equipment for producing this assembled wallboard, so the manual production cost is high, work efficiency is low, labor intensity is big, can't satisfy the demand of market.
发明内容 Contents of the invention
本发明的目的是解决上述现有技术的不足,提供一种结构新颖、操作方便、工作效率高、制作成本低、劳动强度低、组装精度高、生产量大的墙体组装流水线。 The purpose of the present invention is to solve the above-mentioned deficiencies in the prior art, and provide a wall assembly line with novel structure, convenient operation, high work efficiency, low production cost, low labor intensity, high assembly precision and large production capacity.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
一种墙体组装流水线,其特征在于包括流水线轨道、布料轨道和控制系统,所述流水线轨道一侧设有布料轨道,所述布料轨道下方设有墙板输送线,所述墙板输送线上设有真空吸盘机械手布料工位和预装工位,所述流水线轨道上依次设有组装工位、正向打钉准备工位、正向打钉工位、翻转工位、反向打钉准备工位和反向打钉工位, A wall assembly line, characterized in that it includes an assembly line track, a material distribution track and a control system, a material distribution track is provided on one side of the assembly line track, a wall panel conveying line is provided below the material distributing track, and the wall panel conveying line There are vacuum suction cup manipulator cloth station and pre-installation station, and the assembly station, forward nailing preparation station, forward nailing station, flipping station, and reverse nailing preparation are arranged in sequence on the assembly line track station and reverse nailing station,
其中:所述流水线轨道上设有直线导轨,所述直线导轨一侧线性阵列有连接轴,所述连接轴上设有链轮, Wherein: a linear guide rail is provided on the assembly line track, a connecting shaft is arranged in a linear array on one side of the linear guide rail, and a sprocket is arranged on the connecting shaft,
所述真空吸盘机械手布料工位上设有布料移动横梁框架、布料移动小车、夹具吸盘体,所述布料移动横梁框架左右两端分别经左右驱动装置与布料轨道滑动连接,所述布料移动小车前后两端分别经前后驱动装置与布料横梁框架滑动连接,所述布料移动小车下端与夹具吸盘体固定连接,所述夹具吸盘体、左右驱动装置和前后驱动装置分别与控制系统相连接,以利于通过控制系统自动控制,使所述布料移动横梁框架沿着布料轨道前后做直线移动或者所述布料移动小车沿着布料移动横梁框架左右移动将墙板通过夹具吸盘体移动到墙板输送线上布料,本发明所述驱动装置可采用马达驱动丝杠和丝母螺纹连接的方式,其结构不再详述; The cloth moving beam frame, the cloth moving trolley, and the clamp suction cup body are arranged on the vacuum sucker manipulator cloth station, and the left and right ends of the cloth moving beam frame are slidingly connected to the cloth track through the left and right driving devices respectively, and the front and rear of the cloth moving car The two ends are slidingly connected to the cloth beam frame through the front and rear driving devices respectively, the lower end of the cloth moving trolley is fixedly connected to the fixture suction cup body, and the fixture suction cup body, left and right driving devices and front and rear driving devices are connected to the control system respectively, so as to facilitate through The control system automatically controls to make the cloth moving beam frame move back and forth in a straight line along the cloth track or the cloth moving trolley moves left and right along the cloth moving beam frame to move the wallboard through the fixture suction cup body to the wallboard conveying line for cloth, The drive device of the present invention can adopt the mode that the motor drives the lead screw and the threaded connection of the screw nut, and its structure will not be described in detail;
所述预装工位上设有预装吊装体和预装骨架压紧装置,所述预装骨架压紧装置包括预装工作台、定位架、骨架压紧板和压紧缸,所述压紧缸与控制系统相连接,所述预装工作台中心设有定位架,以利于定位骨架或墙板,侧面设有骨架压紧板和压紧缸,所述骨架压紧板一端与压紧缸的伸缩杆固定连接,另一端与定位架相对应,以利于与定位架对应将骨架压到墙板侧面,所述预装吊装体包括预装布料移动横梁框架、预装移动小车和电动吊窗体,所述预装布料移动横梁框架两侧分别经左右驱动装置与布料轨道滑动连接,所述预装移动小车前后两端分别经前后动力装置与预装布料移动横梁框架滑动连接,所述预装移动小车下端固定有电动吊窗体,所述电动吊窗体、左右驱动装置和前后驱动装置分别与控制系统相连接,以利于通过控制系统自动控制,以使所述预装布料移动横梁框架通过左右驱动装置沿着布料轨道做前后直线移动,或者所述预装移动小车通过前后驱动装置沿着预装布料移动横梁框架做横向直线移动,带动电动吊窗体将墙板移动到预装工作台上; The pre-installation station is provided with a pre-installed hoisting body and a pre-installed skeleton pressing device, and the pre-installed skeleton pressing device includes a pre-installed workbench, a positioning frame, a skeleton pressing plate and a pressing cylinder. The tightening cylinder is connected with the control system. The center of the pre-installed workbench is equipped with a positioning frame to facilitate the positioning of the skeleton or wall panels. The side is provided with a skeleton compression plate and a compression cylinder. The telescopic rod of the cylinder is fixedly connected, and the other end corresponds to the positioning frame, so as to press the skeleton to the side of the wall panel corresponding to the positioning frame. Form, the two sides of the pre-installed cloth moving beam frame are slidingly connected to the cloth track through the left and right driving devices, and the front and rear ends of the pre-installed moving trolley are respectively slidingly connected to the pre-installed cloth moving beam frame through the front and rear power devices. The lower end of the pre-installed mobile trolley is fixed with an electric hanging window, the electric hanging window, the left and right driving devices and the front and rear driving devices are respectively connected with the control system, so as to facilitate automatic control by the control system, so that the pre-installed cloth can move the beam The frame moves forward and backward linearly along the cloth track through the left and right driving device, or the pre-installed mobile trolley moves horizontally and linearly along the pre-installed cloth moving beam frame through the front and rear driving device, driving the electric hanging window to move the wall panel to the pre-installed on the workbench;
所述组装工位上的所述流水线轨道上设有墙板组装夹具,所述流水线轨道上方设有横向移动滑道,下方中心设有工作平台,所述横向移动滑道上设有墙板移动装置, A wall panel assembly fixture is provided on the assembly line track on the assembly station, a lateral movement slideway is provided above the assembly line track, a working platform is provided at the lower center, and a wallboard moving device is provided on the lateral movement slideway ,
所述墙板组装夹具包括左压紧纵梁、右压紧纵梁、左移动纵梁、右移动纵梁、移动电机、移动丝杠、移动丝母、驱动丝杠、驱动电机、驱动丝母、导向滚轮、进退油缸、左横向压紧油缸、右横向压紧油缸、进退压块和移动框架,所述移动框架是由横架和纵架构成,所述移动框架下端经导向滚轮与直线导轨滚动连接,经链条与链轮相啮合连接,通过移动电机驱动链条旋转带动移动框架沿着流水线轨道的直线导轨移动,所述移动框架中间设有两个相平行且互为镜像的左移动纵梁、左压紧纵梁和右压紧纵梁、右移动纵梁,所述移动框架的横架内侧设有两个旋向相反的移动丝杠,横梁外侧设有横向支撑架,所述横向支撑架下端设有横向直线导轨和横向链条,所述横向链条经横向链轮和支撑轴与横向伺服电机驱动,所述两个旋向相反的移动丝杠上分别设有移动丝母,所述移动丝杠经移动电机驱动,所述左移动纵梁和右移动纵梁两端分别与相对应的移动丝母固定连接,所述左压紧纵梁经左横向压紧油缸与左移动纵梁固定连接,所述右压紧纵梁经右横向压紧油缸与右移动纵梁固定连接,以使两个旋向相反的移动丝杠同时旋转,带动其上的移动丝母相对或相背移动,进而带动左移动纵梁和右移动纵梁相向或相背运动来对墙板进行组装,所述左压紧纵梁和右压紧纵梁相对应的内侧分别设有驱动丝杠安装槽,一端分别固定有驱动电机,所述左压紧纵梁和右压紧纵梁上分别滑动套有油缸支座和进退压块,所述驱动丝杠安装槽内设有驱动丝杠,所述驱动丝杠一端与驱动电机相连接,另一端经轴承与轴承座固定连接,所述油缸支座经驱动丝母与驱动丝杠螺纹连接,所述进退油缸固定在油缸支座上,所述进退油缸伸出杆端部与进退压块固定连接,以利于对墙板的压紧进行微调; The wall panel assembly fixture includes a left pressing stringer, a right pressing stringer, a left moving stringer, a right moving stringer, a moving motor, a moving lead screw, a moving nut, a driving screw, a driving motor, and a driving nut , guide rollers, forward and backward oil cylinders, left lateral compression cylinders, right lateral compression cylinders, forward and backward pressure blocks and a moving frame, the moving frame is composed of a horizontal frame and a longitudinal frame, and the lower end of the moving frame passes through the guide rollers and the linear guide rail Rolling connection, the chain and the sprocket are meshed and connected, and the moving motor drives the chain to rotate to drive the moving frame to move along the linear guide rail of the assembly line track. There are two parallel and mirror-image left moving longitudinal beams in the middle of the moving frame 1. The left pressing longitudinal beam and the right pressing longitudinal beam, and the right moving longitudinal beam, the inner side of the horizontal frame of the moving frame is provided with two moving screw screws with opposite rotation direction, and the outer side of the cross beam is provided with a horizontal supporting frame, and the horizontal supporting frame The lower end of the frame is provided with a horizontal linear guide rail and a horizontal chain. The horizontal chain is driven by a horizontal sprocket, a support shaft and a horizontal servo motor. The lead screw is driven by a moving motor, the two ends of the left moving longitudinal beam and the right moving longitudinal beam are respectively fixedly connected with the corresponding moving nuts, and the left pressing longitudinal beam is fixed to the left moving longitudinal beam through the left horizontal pressing oil cylinder connected, the right compression longitudinal beam is fixedly connected with the right moving longitudinal beam through the right lateral compression oil cylinder, so that the two moving lead screws with opposite rotations rotate simultaneously, driving the moving nuts on it to move relative or opposite to each other, Then drive the left moving stringer and the right moving stringer to move toward or away from each other to assemble the wall panels. The corresponding inner sides of the left pressing stringer and the right pressing stringer are respectively provided with driving screw mounting grooves, and one end Drive motors are respectively fixed, and the left and right compression longitudinal beams are respectively slidably sleeved with oil cylinder supports and advance and retreat pressure blocks. A drive screw is provided in the installation groove of the drive screw, and the drive screw One end of the rod is connected with the drive motor, the other end is fixedly connected with the bearing seat through the bearing, the oil cylinder support is threaded with the drive screw through the drive screw nut, the advance and retreat oil cylinder is fixed on the oil cylinder support, and the advance and retreat oil cylinder extends The end of the outgoing rod is fixedly connected with the forward and backward pressure block, so as to facilitate the fine adjustment of the compression of the wallboard;
所述墙板移动装置包括机械手移动梁、机械手移动小车、气动吸盘、气动机械手连接架、气动机械抓手、升降导向杆、升降液压缸、连接板和升降小车连接板,所述机械手移动梁两端分别经驱动装置与横向移动滑道滑动连接,所述机械手移动小车经驱动装置与气动机械手移动梁滑动连接,所述机械手移动小车一侧设有升降小车连接板,所述机械手移动小车下端设有气动吸盘,所述气动机械手连接架外端设有升降小车连接板,所述升降小车连接板上设有两个导向孔,两个升降导向杆穿过导向孔与升降小车连接板活动连接后上端与连接板固定连接,下端与气动机械抓手固定连接,所述升降液压缸下端与所述升降小车连接板固定连接,上端经伸缩杆与连接板固定连接,以使所述气动机械抓手在升降液压缸的作用下通过升降导向杆带动上下升降,带动气动机械抓手挟持墙板龙骨上下移动,同时,还通过机械手移动梁带动横向移动,进而带动墙板龙骨靠向墙口板底部; The wall panel moving device includes a manipulator moving beam, a manipulator moving trolley, a pneumatic suction cup, a pneumatic manipulator connecting frame, a pneumatic mechanical gripper, a lifting guide rod, a lifting hydraulic cylinder, a connecting plate, and a lifting trolley connecting plate. The ends are slidingly connected with the lateral moving slideway through the driving device respectively, and the moving trolley of the manipulator is connected slidingly with the moving beam of the pneumatic manipulator through the driving device. There is a pneumatic suction cup, and the outer end of the connecting frame of the pneumatic manipulator is provided with a connecting plate of the lifting trolley. The connecting plate of the lifting trolley is provided with two guide holes. The upper end is fixedly connected to the connecting plate, the lower end is fixedly connected to the pneumatic mechanical gripper, the lower end of the lifting hydraulic cylinder is fixedly connected to the connecting plate of the lifting trolley, and the upper end is fixedly connected to the connecting plate through a telescopic rod, so that the pneumatic mechanical gripper Under the action of the lifting hydraulic cylinder, the lifting guide rod is used to drive up and down, and the pneumatic mechanical gripper is driven to move up and down the wall panel joist. At the same time, the manipulator moves the beam to drive the lateral movement, and then drives the wall panel joist to the bottom of the wall panel;
所述正向打钉工位的流水线轨道上方设有墙板打钉装置,流水线轨道上设有墙板夹持装置,流水线轨道下方设有墙板组装升降装置,所述反向打钉工位的流水线轨道上方设有墙板打钉装置,流水线轨道上设有墙板夹持装置,所述墙板打钉装置包括打钉框架、横向安装架、纵向安装架、横向打钉轨道、横向打钉机和纵向打钉机,所述打钉框架两内侧分别设有滑道和内导向丝杠,所述打钉框架外侧设有纵向安装架和外导向丝杠,所述横向安装架一侧面设有移动导轨,两端分别设有滑轨和连接丝母,所述纵向安装架两端分别经滑轨和内连接丝母与横向打钉轨道和内导向丝杠相连接,以利于调整纵向打钉机在横向打钉轨道的位置,达到适应不用规格的墙板的作用,所述纵向打钉机经滑轨与纵向安装架相连接,以利于调整纵向打钉机在横向安装架的位置,所述内导向丝杠经导向伺服电机驱动,所述横向安装架一侧设有外导向丝杠和外滑道,所述横向打钉机经外连接丝母和外滑轨与横向安装架的外导向丝杠和外滑道相连接,所述外导向丝杠经外导向伺服电机驱动,所述纵向打钉机、横向打钉机、外导向伺服电机和导向伺服电机分别经控制系统控制; A wall panel nailing device is provided above the assembly line track of the forward nailing station, a wall panel clamping device is provided on the assembly line track, a wall panel assembly lifting device is provided below the assembly line track, and the reverse nailing station A wall panel nailing device is provided above the assembly line track, and a wall panel clamping device is provided on the assembly line track. The wall panel nailing device includes a nailing frame, a horizontal mounting frame, a vertical mounting frame, a horizontal nailing track, a horizontal nailing A nailing machine and a longitudinal nailing machine, the inner sides of the nailing frame are respectively provided with slideways and inner guide screws, the outer side of the nailing frame is provided with a longitudinal mounting frame and an outer guide screw, and one side of the horizontal mounting frame There is a moving guide rail, and the two ends are respectively provided with a slide rail and a connecting screw nut. The two ends of the longitudinal mounting frame are respectively connected with the horizontal nailing track and the inner guide screw through the slide rail and the inner connecting screw nut, so as to facilitate the adjustment of the vertical direction. The position of the nailing machine on the horizontal nailing track is to adapt to wallboards of different specifications. The longitudinal nailing machine is connected to the longitudinal mounting frame through the slide rail to facilitate adjustment of the position of the vertical nailing machine on the horizontal mounting frame , the inner guide screw is driven by a guide servo motor, one side of the horizontal mounting frame is provided with an outer guide screw and an outer slideway, and the horizontal nailing machine is connected to the horizontal mounting frame through an external connecting screw nut and an outer slide rail The outer guide screw is connected with the outer slideway, the outer guide screw is driven by the outer guide servo motor, and the longitudinal nailing machine, the horizontal nailer, the outer guide servo motor and the guide servo motor are respectively controlled by the control system ;
所述翻转工位上设有自翻转装置,所述自翻转装置包括翻转支撑框架、旋转电机、旋转丝杆、旋转齿轮、从动轴、主动轴、旋转丝杆支架、翻转架、上定位挡块和下定位挡块,所述翻转支撑框架两侧下端分别经滚轮与流水线轨道上的链条相连接,以使翻转支撑框架经滚轮和链条沿着流水线轨道直线运动,所述翻转支撑框架一端中心设有从动轴,另一端中心设有主动轴,且所述主动轴和从动轴在同一中心线上,所述翻转支撑框架一内侧下端面水平设有下定位挡块,另一内侧上端面水平设有上定位挡块,所述翻转支撑框架上设有旋转电机和旋转丝杆支架,所述翻转支撑框架内设有翻转架,所述旋转齿轮固定在主动轴上,所述旋转丝杆位于旋转齿轮上端且与旋转齿轮相啮合,所述旋转丝杆两端分别与旋转丝杆支架相连接,并经旋转电机驱动,所述翻转架一端与主动轴固定连接,另一端与从动轴固定连接,以使翻转架在旋转电机的驱动作用下,以主动轴和从动轴为中心翻转,当所述翻转架与所述翻转支撑框架在同一平面时,所述翻转架一侧上端与所述上定位挡块相抵触,另一侧下端与所述下定位挡块相抵触,达到水平安装和拆卸的作用,所述翻转架是由翻转框架、支撑架、左连接套板、右连接套板、左电动推杆、右电动推杆、左铰支座、右铰支座、左箱型滑块、右箱型滑块、支撑架、左连接板和右连接板组成,所述翻转框架内设有相互平行的左连接板和右连接板,所述翻转框架两端内侧分别设有支撑架,所述翻转框架的横杆和支撑架间分别设有左电动推杆和右电动推杆,所述左电动推杆和右电动推杆分别经马达驱动,所述左电动推杆和右电动推杆相对设置,所述左电动推杆一端与左铰支座固定连接,另一端经伸缩杆与左连接套板固定连接,所述右电动推杆一端与右铰支座固定相连接,另一端经伸缩杆与右连接套板相连接,所述左铰支座和右铰支座一端分别与所述翻转框架的横杆相连接,另一端分别与所述支撑架相连接,所述左连接套板和右连接套板分别套在主动轴和从动轴两侧的支撑架上,所述左连接板两端分别与两个左连接套板垂直固定连接,所述右连接板两端分别与两个右连接套板垂直固定连接,以使左连接套板、右连接套板、左连接板和右连接板在左电动推杆和右电动推杆的相对驱动下带动左连接套板和右连接套板在支撑架上横向相对运动,进而对墙板进行横向精夹紧,所述左连接板上套有左箱型滑块,所述右连接板上套有右箱型滑块,所述左箱型滑块和右箱型滑块分别经左连接板和右连接板内设有的丝杆和丝母驱动,所述丝杆经固定在左连接板和右连接板上的定位电机驱动,所述左箱型滑块和右箱型滑块相对内侧分别垂直设有定位块,所述定位块上垂直设有翻转定位油缸,以使翻转定位油缸对墙板进行纵向精夹紧,所述马达、翻转定位油缸分别经控制系统控制。 The turning station is provided with a self-turning device, and the self-turning device includes a turning support frame, a rotating motor, a rotating screw, a rotating gear, a driven shaft, a driving shaft, a rotating screw support, a turning frame, and an upper positioning stop. Blocks and lower positioning blocks, the lower ends of both sides of the overturning support frame are respectively connected with the chains on the assembly line track via rollers, so that the overturning support frame moves linearly along the assembly line track through the rollers and chains, and the center of one end of the overturning support frame A driven shaft is provided, and a driving shaft is provided at the center of the other end, and the driving shaft and the driven shaft are on the same center line. A lower positioning block is horizontally provided on the lower end surface of the inner side of the flipping support frame, and a lower positioning block is arranged on the other inner side. The end surface is horizontally provided with an upper positioning stopper, a rotating motor and a rotating screw support are arranged on the turning supporting frame, a turning frame is arranged inside the turning supporting frame, the rotating gear is fixed on the driving shaft, and the rotating wire The rod is located at the upper end of the rotating gear and meshes with the rotating gear. The two ends of the rotating screw rod are respectively connected with the rotating screw rod bracket and driven by a rotating motor. One end of the turning frame is fixedly connected with the driving shaft, and the other end is connected with the driven shaft The shafts are fixedly connected so that the overturning frame is driven by the rotating motor to overturn around the driving shaft and the driven shaft. When the overturning frame is on the same plane as the overturning support frame, the upper end of one side It is in conflict with the upper positioning block, and the lower end of the other side is in conflict with the lower positioning block to achieve the function of horizontal installation and disassembly. It is composed of connecting sleeve plate, left electric push rod, right electric push rod, left hinge support, right hinge support, left box-shaped slider, right box-shaped slider, support frame, left connecting plate and right connecting plate. There are left connecting plate and right connecting plate which are parallel to each other in the turning frame, support frames are respectively arranged on the inside of both ends of the turning frame, and left electric push rods and right electric push rods are respectively arranged between the cross bars and the supporting frames of the turning frame. Push rod, the left electric push rod and the right electric push rod are respectively driven by a motor, the left electric push rod and the right electric push rod are arranged oppositely, one end of the left electric push rod is fixedly connected with the left hinge support, and the other end The telescopic rod is fixedly connected with the left connecting cover plate, one end of the right electric push rod is fixedly connected with the right hinge support, and the other end is connected with the right connecting cover plate through a telescopic rod, the left hinge support and the right hinge support One end of the seat is respectively connected with the cross bar of the flip frame, and the other end is respectively connected with the support frame, and the left connection sleeve plate and the right connection sleeve plate are respectively set on the support frame on both sides of the driving shaft and the driven shaft Above, the two ends of the left connecting plate are vertically fixedly connected with the two left connecting sleeves respectively, and the two ends of the right connecting plate are respectively vertically fixedly connected with the two right connecting sleeves, so that the left connecting sleeve and the right connecting sleeve The board, the left connecting plate and the right connecting plate are driven by the relative drive of the left electric push rod and the right electric push rod to drive the left connecting sleeve and the right connecting sleeve to move relatively laterally on the support frame, and then carry out lateral precision clamping of the wallboard , the left box-shaped slider is set on the left connecting plate, the right box-shaped slider is set on the right connecting plate, and the left box-shaped slider and the right box-shaped slider are respectively connected through the left connecting plate and the right The screw rod and the screw nut provided in the plate are driven, and the screw rod is passed through Driven by a positioning motor fixed on the left connecting plate and the right connecting plate, the left box-shaped slider and the right box-shaped slider are respectively vertically provided with positioning blocks on the inner sides, and a flipping positioning oil cylinder is vertically provided on the positioning blocks, so as to The overturning and positioning oil cylinder is used to longitudinally precisely clamp the wallboard, and the motor and the overturning and positioning oil cylinder are respectively controlled by the control system.
本发明所述流水线轨道是由两条相平行的纵向流水线以及纵向流水线两端的横向移动滑道构成的回转流水线轨道,以利于缩短流水线的长度,达到节省空间,操作方便的作用。 The assembly line track of the present invention is a rotary assembly line track composed of two parallel longitudinal assembly lines and laterally moving slides at both ends of the longitudinal assembly line, so as to shorten the length of the assembly line, save space and facilitate operation.
本发明可在所述组装工位上的所述流水线轨道下方两端分别设有两组墙板组装升降装置和过渡支撑滑道,所述两组墙板组装升降装置中间设有过渡支撑滑道,所述墙板组装升降装置包括底座板、上支撑板、升降油缸、支撑连杆、横向驱动链轮和连杆机构,所述上支撑板位于底座板上方,所述上支撑板和底座板两端分别经连杆机构相连接,所述上支撑板上面两端分别设有横向驱动链轮和横向支撑轨道,横向驱动链轮与横向链条相连接,所述连杆机构包括上铰杆、下铰杆、铰接连杆和铰轴,所述上铰杆上端与上支撑板相铰接,下端与铰轴相铰接,所述下铰杆上端与铰轴相铰接,下端与底座板相铰接,两个铰轴间经铰接连杆相连接,所述升降油缸下端与底座板相铰接,上端与铰轴相铰接,以利于通过升降油缸驱动连杆机构上升,进而带动上支撑板上的墙板组装夹具上升或下降。 In the present invention, two sets of wall panel assembly lifting devices and transition support slides can be respectively provided at both ends of the assembly station below the assembly line track, and transition support slides are provided in the middle of the two sets of wall panel assembly lifts , the wall panel assembly lifting device includes a base plate, an upper support plate, a lifting cylinder, a support link, a transverse drive sprocket and a linkage mechanism, the upper support plate is located above the base plate, and the upper support plate and the base plate The two ends are respectively connected by a link mechanism, and the two ends of the upper support plate are respectively provided with a transverse drive sprocket and a transverse support track, and the transverse drive sprocket is connected with the transverse chain. The link mechanism includes an upper hinge rod, The lower hinge rod, the hinge connecting rod and the hinge shaft, the upper end of the upper hinge rod is hinged with the upper support plate, the lower end is hinged with the hinge shaft, the upper end of the lower hinge rod is hinged with the hinge shaft, and the lower end is hinged with the base plate, The two hinge shafts are connected by a hinged connecting rod. The lower end of the lifting cylinder is hinged to the base plate, and the upper end is hinged to the hinge shaft, so as to facilitate the lifting cylinder to drive the connecting rod mechanism to rise, and then drive the wallboard on the upper support plate. The assembly jig goes up or down.
本发明可在反向打钉工位后序设有卸料工位,所述卸料工位的流水线轨道上方设有横向移动滑道,下方设有卸料装置,所述卸料装置包括所述墙板组装升降装置和接板升降装置,所述接板升降装置包括接板升降平台、升降平台连杆、接板液压缸和升降平台底板,所述连接升降平台下端经升降平台连杆与升降平台底板相铰接,所述连接升降平台一端经接板液压缸与升降平台底板相铰接,以使组装好的墙板通过卸料装置接到后,在接板液压缸的作用下,逐渐下移并将墙板靠向墙板转出工位的滚轮线,达到墙板的平稳输出的功能。 In the present invention, an unloading station can be provided after the reverse nailing station, and a lateral movement slideway is arranged above the assembly line track of the unloading station, and an unloading device is arranged below, and the unloading device includes the The wall panel assembly lifting device and the connecting plate lifting device, the connecting plate lifting device includes a connecting plate lifting platform, a lifting platform connecting rod, a connecting plate hydraulic cylinder and a lifting platform bottom plate, and the lower end of the connecting lifting platform is connected with the connecting rod of the lifting platform. The bottom plate of the lifting platform is hinged, and one end of the connecting lifting platform is hinged to the bottom plate of the lifting platform through the connecting plate hydraulic cylinder, so that after the assembled wallboard is received by the unloading device, it will gradually go down under the action of the connecting plate hydraulic cylinder. Move and move the wallboard to the roller line of the wallboard turning out station to achieve the function of smooth output of the wallboard.
本发明可在所述卸料工位后端设有墙板转出工位,所述墙板转出工位上设有墙板输出线,以利于墙板的快速输出。 In the present invention, a wallboard turning-out station can be provided at the rear end of the unloading station, and a wallboard output line is provided on the wallboard turning-out station, so as to facilitate the rapid output of the wallboard.
本发明所述墙板输送线和墙板输出线分别是由输出线支架以及输出线支架上线性排列的电动辊构成,所述电动辊经控制系统控制,达到自动控制的作用。 The wallboard conveying line and the wallboard output line of the present invention are respectively composed of an output line support and electric rollers arranged linearly on the output line support. The electric rollers are controlled by a control system to achieve automatic control.
本发明可在所述墙板输送线上设有板墙龙骨预装工位,所述板墙龙骨预装工位的墙板输送线外侧设有板墙龙骨压紧装置,所述板墙龙骨压紧装置包括工作架、预装压紧缸、板墙靠板、板墙龙骨压紧托板,所述预装压紧缸经支架固定在工作架上,并经控制系统控制,所述墙板输送线内侧面固定设有板墙靠板,外侧面设有板墙龙骨压紧托板,所述板墙龙骨压紧托板与预装压紧缸的伸缩杆固定连接,通过预装压紧缸驱动,使板墙龙骨压紧托板驱动板墙龙骨靠向板墙侧面,并与板墙靠板相对作用将板墙龙骨挤压进板墙侧面。 In the present invention, a board wall keel pre-installation station may be provided on the wall board conveying line, and a board wall keel pressing device is provided outside the wall board conveying line of the board wall keel pre-installation station, and the board wall keel The compression device includes a work frame, a pre-installed compression cylinder, a board wall backing plate, and a board wall keel compression support plate. The pre-installed compression cylinder is fixed on the work frame through a bracket and controlled by the control system. The wall The inner side of the slab conveying line is fixed with a slab wall backing plate, and the outer surface is provided with a slab wall keel compression support plate. The slab wall keel compression support plate is fixedly connected with the expansion rod of the pre-installed compression cylinder, and the Driven by the tight cylinder, the board wall keel is pressed against the supporting plate to drive the board wall joist against the side of the board wall, and is opposed to the board wall against the board to squeeze the board wall keel into the side of the board wall.
本发明由于采用上述结构,具有结构新颖、操作方便、工作效率高、制作成本低、劳动强度低、组装精度高、生产量大等优点。 Due to the adoption of the above structure, the present invention has the advantages of novel structure, convenient operation, high work efficiency, low production cost, low labor intensity, high assembly precision and large production capacity.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明真空吸盘机械手布料工位的结构示意图。 Fig. 2 is a structural schematic diagram of the vacuum suction cup manipulator distributing station of the present invention.
图3是本发明预装工位的结构示意图。 Fig. 3 is a structural schematic diagram of the pre-assembly station of the present invention.
图4是本发明板墙龙骨压紧装置的机构示意图。 Fig. 4 is a schematic diagram of the mechanism of the board wall keel pressing device of the present invention.
图5是本发明墙板组装夹具和\或墙板夹持装置的结构示意图。 Fig. 5 is a structural schematic diagram of the wallboard assembly jig and/or the wallboard clamping device of the present invention.
图6是本发明组装工位的结构示意图。 Fig. 6 is a schematic structural view of the assembly station of the present invention.
图7是本发明翻转工位的结构示意图。 Fig. 7 is a structural schematic diagram of the turning station of the present invention.
图8是本发明正向打钉工位和/或反向打钉工位的结构示意图。 Fig. 8 is a structural schematic diagram of the forward nailing station and/or the reverse nailing station of the present invention.
图9是本发明卸料工位的结构示意图。 Fig. 9 is a schematic structural view of the unloading station of the present invention.
图10是图7的另一角度的立体结构示意图。 FIG. 10 is a schematic perspective view of another perspective of FIG. 7 .
附图标记:流水线轨道1、布料轨道2、墙板输送线3、链条4、链轮5、连接轴6、布料移动横梁框架7、布料移动小车8、夹具吸盘体9、预装骨架压紧装置10、预装布料移动横梁框架11、预装移动小车12、电动吊窗体13、预装吊装体14、预装工作台15、定位架16、骨架压紧板17、压紧缸18、墙板组装夹具19、横向移动滑道20、墙板组装升降装置21、墙板移动装置22,左压紧纵梁23、右压紧纵梁24、左移动纵梁25、右移动纵梁26、移动电机27、移动丝杠28、移动丝母29、驱动丝杠30、驱动电机31、驱动丝母32、直线导轨33、进退油缸35、左横向压紧油缸36、右横向压紧油缸37、进退压块38、移动框架39、油缸支座40、机械手移动梁41、机械手移动小车42、气动吸盘43、气动机械手连接架44、气动机械抓手45、升降导向杆46、升降液压缸47、连接板48、升降小车连接板49、底座板50、上支撑板51、升降油缸52、支撑连杆53、横向驱动链轮54、上铰杆55、下铰杆56、铰接连杆57、铰轴58、墙板打钉装置59、墙板夹持装置60、墙板组装升降装置61、墙板打钉装置62、墙板夹持装置63、墙板打钉装置59、62、打钉框架64、横向安装架65、纵向安装架66、横向打钉轨道67、横向打钉机68、纵向打钉机69、内导向丝杠70、外导向丝杠71、移动导轨72、自翻转装置73、翻转支撑框架74、旋转电机75、旋转丝杆76、旋转齿轮77、从动轴78、主动轴79、旋转丝杆支架80、翻转架81、翻转框架82、支撑架83、左连接套板84、右连接套板85、左电动推杆88、右电动推杆89、左铰支座90、右铰支座91、左箱型滑块92、右箱型滑块93、支撑架94、左连接板95、右连接板96、定位块97、横向移动滑道99、卸料装置100、接板升降装置、接板升降平台101、升降平台连杆102、接板液压缸103、升降平台底板104、墙板组装升降装置105、墙板输出线106、板墙龙骨压紧装置107、工作架108、预装压紧缸109、板墙靠板110、板墙龙骨压紧托板111、上定位挡块112、下定位挡块113、工作平台114、横向支撑架115、真空吸盘机械手布料工位116、预装工位117、组装工位118、正向打钉准备工位119、正向打钉工位120、翻转工位121、反向打钉准备工位122、反向打钉工位123、过渡支撑滑道124。 Reference signs: assembly line track 1, fabric track 2, wall panel conveying line 3, chain 4, sprocket 5, connecting shaft 6, fabric moving beam frame 7, fabric moving trolley 8, fixture suction cup body 9, pre-installed skeleton compression Device 10, pre-installed fabric moving beam frame 11, pre-installed mobile trolley 12, electric hanging window 13, pre-installed hoisting body 14, pre-installed workbench 15, positioning frame 16, skeleton pressing plate 17, pressing cylinder 18, Wall panel assembly jig 19, lateral moving slideway 20, wall panel assembly lifting device 21, wall panel moving device 22, left pressing stringer 23, right pressing stringer 24, left moving stringer 25, right moving stringer 26 , moving motor 27, moving lead screw 28, moving screw nut 29, driving screw 30, driving motor 31, driving screw nut 32, linear guide rail 33, forward and backward cylinder 35, left lateral compression cylinder 36, right lateral compression cylinder 37 , Advance and retreat pressure block 38, mobile frame 39, oil cylinder support 40, manipulator mobile beam 41, manipulator mobile trolley 42, pneumatic suction cup 43, pneumatic manipulator connecting frame 44, pneumatic mechanical gripper 45, lifting guide rod 46, lifting hydraulic cylinder 47 , connecting plate 48, lifting trolley connecting plate 49, base plate 50, upper supporting plate 51, lifting cylinder 52, supporting connecting rod 53, transverse drive sprocket 54, upper hinged rod 55, lower hinged rod 56, hinged connecting rod 57, Hinge shaft 58, wallboard nailing device 59, wallboard clamping device 60, wallboard assembly lifting device 61, wallboard nailing device 62, wallboard clamping device 63, wallboard nailing device 59, 62, nailing Frame 64, horizontal mounting frame 65, vertical mounting frame 66, horizontal nailing track 67, horizontal nailing machine 68, vertical nailing machine 69, inner guide screw 70, outer guide screw 71, moving guide rail 72, self-turning device 73. Overturning support frame 74, rotating motor 75, rotating screw mandrel 76, rotating gear 77, driven shaft 78, driving shaft 79, rotating screw rod bracket 80, overturning frame 81, overturning frame 82, supporting frame 83, left connecting sleeve Plate 84, right connecting cover plate 85, left electric push rod 88, right electric push rod 89, left hinge support 90, right hinge support 91, left box slide 92, right box slide 93, support frame 94 , left connecting plate 95, right connecting plate 96, positioning block 97, lateral movement slideway 99, unloading device 100, connecting plate lifting device, connecting plate lifting platform 101, lifting platform connecting rod 102, connecting plate hydraulic cylinder 103, lifting Platform bottom plate 104, wall panel assembly lifting device 105, wall panel output line 106, panel wall keel pressing device 107, work frame 108, pre-installed compression cylinder 109, panel wall backing plate 110, panel wall keel compression support plate 111 , upper positioning block 112, lower positioning block 113, working platform 114, lateral support frame 115, vacuum suction cup manipulator cloth station 116, pre-installation station 117, assembly station 118, forward nailing preparation station 119, Forward nailing station 120, turning station 121, reverse nailing preparation station 122, reverse nailing station 123, transition support slide 124 .
具体实施方式: Detailed ways:
下面结合附图对本发明进一步说明: Below in conjunction with accompanying drawing, the present invention is further described:
如附图所示,一种墙体组装流水线,其特征在于包括流水线轨道1、布料轨道2和控制系统,所述流水线轨道1一侧设有布料轨道2,所述布料轨道2下方设有墙板输送线3,所述墙板输送线3上设有真空吸盘机械手布料工位116和预装工位117,所述流水线轨道1上依次设有组装工位118、正向打钉准备工位119、正向打钉工位120、翻转工位121、反向打钉准备工位122和反向打钉工位123,其中:所述流水线轨道1上设有直线导轨33,所述直线导轨33一侧线性阵列有连接轴6,所述连接轴6上设有链轮4, As shown in the accompanying drawings, a wall assembly line is characterized in that it includes an assembly line track 1, a distribution track 2 and a control system, a distribution track 2 is provided on one side of the assembly line track 1, and a wall is provided below the distribution track 2. Panel conveying line 3, the wallboard conveying line 3 is provided with a vacuum suction cup manipulator distributing station 116 and a pre-installation station 117, and the assembly line track 1 is provided with an assembly station 118 and a forward nailing preparation station in sequence 119. Forward nailing station 120, turning station 121, reverse nailing preparation station 122 and reverse nailing station 123, wherein: the assembly line track 1 is provided with a linear guide rail 33, and the linear guide rail There is a connecting shaft 6 in a linear array on one side of 33, and the connecting shaft 6 is provided with a sprocket 4,
所述真空吸盘机械手布料工位116上设有布料移动横梁框架7、布料移动小车8、夹具吸盘体9,所述布料移动横梁框架7左右两端分别经左右驱动装置与布料轨道2滑动连接,所述布料移动小车8前后两端分别经前后驱动装置与布料横梁框架7滑动连接,所述布料移动小车8下端与夹具吸盘体9固定连接,所述夹具吸盘体9、左右驱动装置和前后驱动装置分别与控制系统相连接,以利于通过控制系统自动控制,使所述布料移动横梁框架7沿着布料轨道2前后做直线移动或者所述布料移动小车8沿着布料移动横梁框架7左右移动将墙板通过夹具吸盘体9移动到墙板输送线3上布料,本发明所述驱动装置可采用马达驱动丝杠和丝母螺纹连接的方式,其结构不再详述; The vacuum suction cup manipulator cloth station 116 is provided with a cloth moving beam frame 7, a cloth moving trolley 8, and a clamp suction cup body 9, and the left and right ends of the cloth moving beam frame 7 are respectively slidably connected to the cloth rail 2 via the left and right driving devices. The front and rear ends of the cloth moving trolley 8 are respectively slidably connected to the cloth beam frame 7 through the front and rear driving devices. The devices are respectively connected with the control system, so as to facilitate automatic control by the control system, so that the cloth moving beam frame 7 can move linearly back and forth along the cloth track 2 or the cloth moving trolley 8 can move left and right along the cloth moving beam frame 7. The wallboard is moved to the wallboard conveying line 3 through the fixture suction cup body 9 to distribute the material. The driving device of the present invention can be connected by a motor-driven screw and a screw nut, and its structure will not be described in detail;
所述预装工位117上设有预装吊装体14和预装骨架压紧装置10,所述预装骨架压紧装置包括预装工作台15、定位架16、骨架压紧板17和压紧缸18,所述压紧缸18与控制系统相连接,所述预装工作台15中心设有定位架16,以利于定位骨架或墙板,侧面设有骨架压紧板17和压紧缸18,所述骨架压紧板17一端与压紧缸18的伸缩杆固定连接,另一端与定位架16相对应,以利于与定位架16对应将骨架压到墙板侧面,所述预装吊装体包括预装布料移动横梁框架11、预装移动小车12和电动吊窗体13,所述预装布料移动横梁框架11两侧分别经左右驱动装置与布料轨道2滑动连接,所述预装移动小车12前后两端分别经前后动力装置与预装布料移动横梁框架11滑动连接,所述预装移动小车12下端固定有电动吊窗体13,所述电动吊窗体13、左右驱动装置和前后驱动装置分别与控制系统相连接,以利于通过控制系统自动控制,以使所述预装布料移动横梁框架11通过左右驱动装置沿着布料轨道2做前后直线移动,或者所述预装移动小车12通过前后驱动装置沿着预装布料移动横梁框架11做横向直线移动,带动电动吊窗体13将墙板移动到预装工作台上; The pre-installation station 117 is provided with a pre-installed hoisting body 14 and a pre-installed skeleton pressing device 10, and the pre-installed skeleton pressing device includes a pre-installed workbench 15, a positioning frame 16, a skeleton pressing plate 17 and a pressing device. Compression cylinder 18, the compression cylinder 18 is connected with the control system, the center of the pre-installed workbench 15 is provided with a positioning frame 16 to facilitate the positioning of the skeleton or wall panels, and the side is provided with a skeleton compression plate 17 and a compression cylinder 18. One end of the skeleton pressing plate 17 is fixedly connected to the telescopic rod of the pressing cylinder 18, and the other end corresponds to the positioning frame 16, so as to facilitate pressing the skeleton to the side of the wallboard corresponding to the positioning frame 16, and the pre-installed hoisting The body includes a pre-installed cloth moving beam frame 11, a pre-installed moving trolley 12 and an electric hanging window 13. The front and rear ends of the trolley 12 are slidingly connected to the pre-installed fabric moving beam frame 11 through the front and rear power devices respectively. The lower end of the pre-installed mobile trolley 12 is fixed with an electric hanging window 13. The electric hanging window 13, left and right driving devices and front and rear The driving devices are respectively connected with the control system to facilitate automatic control by the control system, so that the pre-installed cloth moving beam frame 11 can move forward and backward along the cloth track 2 through the left and right driving devices, or the pre-installed moving trolley 12 The front and rear driving device moves horizontally and linearly along the pre-installed fabric moving beam frame 11, driving the electric hanging window 13 to move the wall panel to the pre-installed workbench;
所述组装工位上的所述流水线轨道1上设有墙板组装夹具19,所述流水线轨道1上方设有横向移动滑道20,下方中心设有工作平台114,所述横向移动滑道20上设有墙板移动装置22, The assembly line track 1 on the assembly station is provided with a wall panel assembly fixture 19, the upper side of the assembly line track 1 is provided with a lateral movement slideway 20, and the lower center is provided with a working platform 114, and the lateral movement slideway 20 A wall panel moving device 22 is provided on the top,
所述墙板组装夹具19包括左压紧纵梁23、右压紧纵梁24、左移动纵梁25、右移动纵梁26、移动电机27、移动丝杠28、移动丝母29、驱动丝杠30、驱动电机31、驱动丝母32、导向滚轮34、进退油缸35、左横向压紧油缸36、右横向压紧油缸37、进退压块38和移动框架39,所述移动框架39是由横架和纵架构成,所述移动框架39下端经导向滚轮34与直线导轨滚动连接,经链条4与链轮相啮合连接,通过移动电机27驱动链条旋转带动移动框架39沿着流水线轨道1的直线导轨33移动,所述移动框架39中间设有两个相平行且互为镜像的左移动纵梁25、左压紧纵梁26和右压紧纵梁24、右移动纵梁26,所述移动框架39的横架内侧设有两个旋向相反的移动丝杠28,横梁外侧设有横向支撑架115,所述横向支撑架115下端设有横向直线导轨和横向链条,所述横向链条经横向链轮和支撑轴与横向伺服电机驱动,所述两个旋向相反的移动丝杠28上分别设有移动丝母29,所述移动丝杠28经移动电机27驱动,所述左移动纵梁25和右移动纵梁26两端分别与相对应的移动丝母29固定连接,所述左压紧纵梁23经左横向压紧油缸36与左移动纵梁25固定连接,所述右压紧纵梁26经右横向压紧油缸37与右移动纵梁26固定连接,以使两个旋向相反的移动丝杠同时旋转,带动其上的移动丝母29相对或相背移动,进而带动左移动纵梁25和右移动纵梁26相向或相背运动来对墙板进行组装,所述左压紧纵梁23和右压紧纵梁24相对应的内侧分别设有驱动丝杠安装槽,一端分别固定有驱动电机31,所述左压紧纵梁23和右压紧纵梁24上分别滑动套有油缸支座40和进退压块38,所述驱动丝杠安装槽内设有驱动丝杠30,所述驱动丝杠30一端与驱动电机31相连接,另一端经轴承与轴承座固定连接,所述油缸支座40经驱动丝母32与驱动丝杠30螺纹连接,所述进退油缸35固定在油缸支座40上,所述进退油缸35伸出杆端部与进退压块38固定连接,以利于对墙板的压紧进行微调; Described wall panel assembly fixture 19 comprises left pressing stringer 23, right pressing stringer 24, left moving stringer 25, right moving stringer 26, moving motor 27, moving lead screw 28, moving nut 29, driving wire Bar 30, drive motor 31, drive nut 32, guide roller 34, advance and retreat oil cylinder 35, left lateral compression oil cylinder 36, right lateral compression oil cylinder 37, advance and retreat briquetting block 38 and mobile frame 39, described mobile frame 39 is made of Composed of horizontal frames and vertical frames, the lower end of the mobile frame 39 is rollingly connected with the linear guide rail through the guide roller 34, and is meshed with the sprocket through the chain 4. The mobile motor 27 drives the chain to rotate to drive the mobile frame 39 along the track 1 of the assembly line. The linear guide rail 33 moves, and the middle of the moving frame 39 is provided with two parallel and mutually mirrored left moving longitudinal beams 25, a left pressing longitudinal beam 26, a right pressing longitudinal beam 24, and a right moving longitudinal beam 26. The inner side of the horizontal frame of the mobile frame 39 is provided with two moving lead screws 28 with opposite directions of rotation, and the lateral support frame 115 is provided on the external side of the cross beam, and the lower end of the horizontal support frame 115 is provided with a horizontal linear guide rail and a horizontal chain. The transverse sprocket and the supporting shaft are driven by the transverse servo motor. The two moving screw nuts 28 with opposite directions of rotation are respectively provided with moving screw nuts 29. The moving screw 28 is driven by the moving motor 27. The left moving longitudinal The two ends of the beam 25 and the right moving longitudinal beam 26 are respectively fixedly connected with the corresponding mobile screw nuts 29, the left pressing longitudinal beam 23 is fixedly connected with the left moving longitudinal beam 25 through the left horizontal pressing oil cylinder 36, and the right pressing The tightening longitudinal beam 26 is fixedly connected with the right moving longitudinal beam 26 through the right lateral compression oil cylinder 37, so that the two moving lead screws with opposite rotation directions rotate simultaneously, driving the moving screw nut 29 on it to move relatively or oppositely, and then drive The left moving longitudinal beam 25 and the right moving longitudinal beam 26 move toward or away from each other to assemble the wall panels, and the corresponding inner sides of the left pressing longitudinal beam 23 and the right pressing longitudinal beam 24 are respectively provided with drive screw mounting grooves , one end is respectively fixed with a drive motor 31, the left compression longitudinal beam 23 and the right compression longitudinal beam 24 are respectively slidingly sleeved with an oil cylinder support 40 and a forward and backward pressing block 38, and a driving screw is provided in the mounting groove of the driving screw. Lead screw 30, one end of the drive screw 30 is connected with the drive motor 31, the other end is fixedly connected with the bearing seat through the bearing, the oil cylinder support 40 is screwed with the drive screw 30 through the drive screw nut 32, and the advance and retreat The oil cylinder 35 is fixed on the oil cylinder support 40, and the end of the extension rod of the advance and retreat oil cylinder 35 is fixedly connected with the advance and retreat pressure block 38, so as to facilitate fine-tuning of the compression of the wallboard;
所述墙板移动装置22包括机械手移动梁41、机械手移动小车42、气动吸盘43、气动机械手连接架44、气动机械抓手45、升降导向杆46、升降液压缸47、连接板48和升降小车连接板49,所述机械手移动梁41两端分别经驱动装置与横向移动滑道20滑动连接,所述机械手移动小车42经驱动装置与气动机械手移动梁44滑动连接,所述机械手移动小车42一侧设有升降小车连接板49,所述机械手移动小车42下端设有气动吸盘43,所述气动机械手连接架44外端设有升降小车连接板49,所述升降小车连接板49上设有两个导向孔,两个升降导向杆46穿过导向孔与升降小车连接板49活动连接后上端与连接板48固定连接,下端与气动机械抓手45固定连接,所述升降液压缸47下端与所述升降小车连接板49固定连接,上端经伸缩杆与连接板48固定连接,以使所述气动机械抓手45在升降液压缸47的作用下通过升降导向杆46带动上下升降,带动气动机械抓手45挟持墙板龙骨上下移动,同时,还通过机械手移动梁41带动横向移动,进而带动墙板龙骨靠向墙口板底部; The wall panel moving device 22 includes a manipulator moving beam 41, a manipulator moving trolley 42, a pneumatic suction cup 43, a pneumatic manipulator connecting frame 44, a pneumatic mechanical gripper 45, a lifting guide rod 46, a lifting hydraulic cylinder 47, a connecting plate 48 and a lifting trolley Connecting plate 49, the two ends of the moving beam 41 of the manipulator are respectively slidably connected with the lateral movement slideway 20 through the driving device, and the moving trolley 42 of the manipulator is connected slidingly with the moving beam 44 of the pneumatic manipulator through the driving device. The side is provided with the lifting trolley connecting plate 49, the lower end of the manipulator mobile trolley 42 is provided with a pneumatic suction cup 43, the outer end of the pneumatic manipulator connecting frame 44 is provided with a lifting trolley connecting plate 49, and the described lifting trolley connecting plate 49 is provided with two Two guide holes, two lifting guide rods 46 pass through the guide holes and are movably connected with the lifting trolley connecting plate 49. After the upper end is fixedly connected with the connecting plate 48, the lower end is fixedly connected with the pneumatic mechanical gripper 45. The connecting plate 49 of the lifting trolley is fixedly connected, and the upper end is fixedly connected with the connecting plate 48 through the telescopic rod, so that the pneumatic mechanical gripper 45 is driven up and down by the lifting guide rod 46 under the action of the lifting hydraulic cylinder 47, and the pneumatic mechanical gripper is driven to move up and down. The hand 45 holds the wall panel keel to move up and down, and at the same time, the manipulator moves the beam 41 to drive the lateral movement, and then drives the wall panel keel to lean against the bottom of the wall panel;
所述正向打钉工位的流水线轨道1上方设有墙板打钉装置59,流水线轨道1上设有墙板夹持装置60,流水线轨道1下方设有墙板组装升降装置61,所述反向打钉工位的流水线轨道1上方设有墙板打钉装置62,流水线轨道上设有墙板夹持装置63,所述墙板打钉装置59、62均包括打钉框架64、横向安装架65、纵向安装架66、横向打钉轨道67、横向打钉机68和纵向打钉机69,所述打钉框架64两内侧分别设有滑道和内导向丝杠70,所述打钉框架64外侧设有纵向安装架66和外导向丝杠71,所述横向安装架65一侧面设有移动导轨72,两端分别设有滑轨和连接丝母,所述纵向安装架66两端分别经滑轨和内连接丝母与横向打钉轨道67和内导向丝杠70相连接,以利于调整纵向打钉机69在横向打钉轨道67的位置,达到适应不用规格的墙板的作用,所述纵向打钉机69经滑轨与纵向安装架66相连接,以利于调整纵向打钉机69在横向安装架65的位置,所述内导向丝杠70经导向伺服电机驱动,所述横向安装架65一侧设有外导向丝杠71和外滑道,所述横向打钉机68经外连接丝母和外滑轨与横向安装架65的外导向丝杠71和外滑道相连接,所述外导向丝杠71经外导向伺服电机驱动,所述纵向打钉机69、横向打钉机68、外导向伺服电机和导向伺服电机分别经控制系统控制,所述墙板夹持装置60的结构和连接关系与预装工位上的墙板组装夹具19相同,此不赘述; A wall panel nailing device 59 is provided above the assembly line track 1 of the forward nailing station, a wall panel clamping device 60 is provided on the assembly line track 1, and a wall panel assembly lifting device 61 is provided below the assembly line track 1. A wall panel nailing device 62 is provided above the assembly line track 1 of the reverse nailing station, and a wall panel clamping device 63 is provided on the assembly line track. The wall panel nailing devices 59, 62 all include a nailing frame 64, a lateral Mounting frame 65, vertical mounting frame 66, horizontal nailing track 67, horizontal nailing machine 68 and longitudinal nailing machine 69, the two inner sides of the nailing frame 64 are respectively provided with slideways and inner guide screw 70, the nailing The outer side of the nail frame 64 is provided with a longitudinal mounting frame 66 and an outer guide screw 71, and one side of the horizontal mounting frame 65 is provided with a moving guide rail 72, and two ends are respectively provided with slide rails and connecting nuts. The ends are respectively connected with the horizontal nailing track 67 and the inner guide screw 70 through the slide rail and the inner connecting nut, so as to facilitate the adjustment of the position of the longitudinal nailing machine 69 on the horizontal nailing track 67, so as to adapt to wallboards of different specifications. Function, the longitudinal nailing machine 69 is connected with the longitudinal mounting frame 66 through slide rails, so as to facilitate adjustment of the position of the longitudinal nailing machine 69 on the horizontal mounting frame 65, and the inner guide screw 70 is driven by a guiding servo motor, so that One side of the horizontal mounting frame 65 is provided with an outer guide screw 71 and an outer slideway, and the horizontal nailing machine 68 is connected to the outer guide screw 71 and the outer slideway of the horizontal mounting frame 65 through the outer connecting screw nut and the outer slide rail. The outer guide screw 71 is driven by the outer guide servo motor, the longitudinal nailer 69, the horizontal nailer 68, the outer guide servo motor and the guide servo motor are respectively controlled by the control system, and the wall clamp The structure and connection relationship of the holding device 60 are the same as those of the wall panel assembly fixture 19 on the pre-installation station, so they will not be described in detail here;
所述翻转工位上设有自翻转装置73,所述自翻转装置73包括翻转支撑框架74、旋转电机75、旋转丝杆76、旋转齿轮77、从动轴78、主动轴79、旋转丝杆支架80、翻转架81、上定位挡块112和下定位挡块113,所述翻转支撑框架74两侧下端分别经滚轮与流水线轨道1上的链条相连接,以使翻转支撑框架74经滚轮和链条沿着流水线轨道1直线运动,所述翻转支撑框架74一端中心设有从动轴78,另一端中心设有主动轴79,且所述主动轴和从动轴在同一中心线上,所述翻转支撑框架74一内侧下端面水平设有下定位挡块113,另一内侧上端面水平设有上定位挡块112,所述翻转支撑框架74上设有旋转电机75和旋转丝杆支架80,所述翻转支撑框架74内设有翻转架81,所述旋转齿轮77固定在主动轴79上,所述旋转丝杆76位于旋转齿轮77上端且与旋转齿轮77相啮合,所述旋转丝杆76两端分别与旋转丝杆支架80相连接,并经旋转电机75驱动,所述翻转架81一端与主动轴79固定连接,另一端与从动轴78固定连接,以使翻转架81在旋转电机75的驱动作用下,以主动轴79和从动轴78为中心翻转,当所述翻转架81与所述翻转支撑框架74在同一平面时,所述翻转架一侧上端与所述上定位挡块112相抵触,另一侧下端与所述下定位挡块113相抵触,达到水平安装和拆卸的作用,所述翻转架81是由翻转框架82、支撑架83、左连接套板84、右连接套板85、左电动推杆88、右电动推杆89、左铰支座90、右铰支座91、左箱型滑块92、右箱型滑块93、支撑架94、左连接板95和右连接板96组成,所述翻转框架82内设有相互平行的左连接板95和右连接板96,所述翻转框架82两端内侧分别设有支撑架94,所述翻转框架82的横杆和支撑架94间分别设有左电动推杆88和右电动推杆89,所述左电动推杆88和右电动推杆89分别经马达驱动,所述左电动推杆88和右电动推杆89相对设置,所述左电动推杆88一端与左铰支座90固定连接,另一端经伸缩杆与左连接套板84固定连接,所述右电动推杆89一端与右铰支座90固定相连接,另一端经伸缩杆与右连接套板85相连接,所述左铰支座90和右铰支座91一端分别与所述翻转框架82的横杆相连接,另一端分别与所述支撑架94相连接,所述左连接套板84和右连接套板85分别套在主动轴79和从动轴78两侧的支撑架94上,所述左连接板95两端分别与两个左连接套板84垂直固定连接,所述右连接板96两端分别与两个右连接套板85垂直固定连接,以使左连接套板84、右连接套板85、左连接板95和右连接板96在左电动推杆88和右电动推杆89的相对驱动下带动左连接套板84和右连接套板85在支撑架94上横向相对运动,进而对墙板进行横向精夹紧,所述左连接板95上套有左箱型滑块92,所述右连接板96上套有右箱型滑块93,所述左箱型滑块92和右箱型滑块93分别经左连接板95和右连接板96内设有的丝杆和丝母驱动,所述丝杆经固定在左连接板95和右连接板96上的定位电机驱动,所述左箱型滑块92和右箱型滑块93相对内侧分别垂直设有定位块97,所述定位块97上垂直设有翻转定位油缸98,以使翻转定位油缸98对墙板进行纵向精夹紧,所述马达、翻转定位油缸98分别经控制系统控制。 The turning station is provided with a self-turning device 73, and the self-turning device 73 includes a turning support frame 74, a rotating motor 75, a rotating screw mandrel 76, a rotating gear 77, a driven shaft 78, a driving shaft 79, a rotating screw mandrel Support 80, overturn frame 81, upper positioning block 112 and lower positioning block 113, the lower ends of the two sides of the overturning support frame 74 are respectively connected with the chain on the assembly line track 1 via rollers, so that the overturning support frame 74 is connected through the rollers and The chain moves linearly along the assembly line track 1, the center of one end of the overturning support frame 74 is provided with a driven shaft 78, and the center of the other end is provided with a driving shaft 79, and the driving shaft and the driven shaft are on the same center line, the One inner lower end surface of the overturning support frame 74 is horizontally provided with a lower positioning stopper 113, and the other inner side upper end surface is horizontally provided with an upper positioning stopper 112. The overturning support frame 74 is provided with a rotating motor 75 and a rotating screw support 80, The flip support frame 74 is provided with a flip frame 81, the rotating gear 77 is fixed on the driving shaft 79, the rotating screw rod 76 is located at the upper end of the rotating gear 77 and meshed with the rotating gear 77, the rotating screw rod 76 The two ends are respectively connected with the rotating screw support 80, and are driven by the rotating motor 75. One end of the turning frame 81 is fixedly connected with the driving shaft 79, and the other end is fixedly connected with the driven shaft 78, so that the turning frame 81 is connected to the rotating motor. Under the driving action of 75, the driving shaft 79 and the driven shaft 78 are turned over. When the turning frame 81 is on the same plane as the turning support frame 74, the upper end of one side of the turning frame is in contact with the upper positioning stopper. The block 112 is in conflict with each other, and the lower end of the other side is in conflict with the lower positioning block 113, so as to achieve the function of horizontal installation and disassembly. Connecting set plate 85, left electric push rod 88, right electric push rod 89, left hinge support 90, right hinge support 91, left box-shaped slider 92, right box-shaped slider 93, support frame 94, left connecting plate 95 and the right connecting plate 96, the left connecting plate 95 and the right connecting plate 96 parallel to each other are arranged in the flipping frame 82, the inner sides of the two ends of the flipping frame 82 are respectively provided with support frames 94, the flipping frame 82 A left electric push rod 88 and a right electric push rod 89 are respectively arranged between the cross bar and the support frame 94, and the left electric push rod 88 and the right electric push rod 89 are respectively driven by a motor, and the left electric push rod 88 and the right electric push rod The push rod 89 is relatively arranged, and one end of the left electric push rod 88 is fixedly connected with the left hinge support 90, and the other end is fixedly connected with the left connecting cover plate 84 through the telescopic rod, and one end of the right electric push rod 89 is connected with the right hinge support 90 is fixedly connected, and the other end is connected with the right connecting cover plate 85 through the expansion rod, and one end of the left hinge support 90 and the right hinge support 91 is connected with the cross bar of the flip frame 82 respectively, and the other end is connected with the cross bar of the flip frame 82 respectively. The support frame 94 is connected, and the left connection cover plate 84 and the right connection cover plate 85 are respectively sleeved on the support frames 94 on both sides of the driving shaft 79 and the driven shaft 78, and the two ends of the left connection plate 95 are respectively connected to Two left connection sets 8 4 vertical fixed connection, the two ends of the right connecting plate 96 are respectively vertically fixedly connected with the two right connecting cover plates 85, so that the left connecting cover plate 84, the right connecting cover plate 85, the left connecting plate 95 and the right connecting plate 96 are in the The relative drive of the left electric push rod 88 and the right electric push rod 89 drives the left connection cover plate 84 and the right connection cover plate 85 to move relative to each other laterally on the support frame 94, and then the wallboard is laterally and finely clamped. The left box-shaped slider 92 is covered with the plate 95, the right box-shaped slider 93 is covered with the right connecting plate 96, and the left box-shaped slider 92 and the right box-shaped slider 93 pass through the left connecting plate 95 and the right box-shaped slider 93 respectively The screw mandrel and screw nut that are provided with in the right connecting plate 96 are driven, and described screw mandrel is driven through the positioning motor that is fixed on the left connecting plate 95 and the right connecting plate 96, and described left box type slide block 92 and right box type slide block The block 93 is vertically provided with a positioning block 97 relative to the inside, and the positioning block 97 is vertically provided with an overturning positioning oil cylinder 98, so that the overturning positioning oil cylinder 98 carries out longitudinal precision clamping of the wallboard, and the motor and the overturning positioning oil cylinder 98 are respectively Controlled by the control system.
本发明所述流水线轨道1是由两条相平行的纵向流水线以及纵向流水线两端的横向移动滑道20、99构成的回转流水线轨道,以利于缩短流水线的长度,达到节省空间,操作方便的作用。 The assembly line track 1 of the present invention is a rotary assembly line track composed of two parallel longitudinal assembly lines and laterally moving slides 20, 99 at both ends of the longitudinal assembly line, so as to shorten the length of the assembly line, save space and facilitate operation.
本发明可在所述组装工位上的所述流水线轨道1上方设有横向移动滑道20,下方两端分别设有两组墙板组装升降装置21和过渡支撑滑道114,所述两组墙板组装升降装置中间设有过渡支撑滑道114,所述墙板组装升降装置21包括底座板50、上支撑板51、升降油缸52、支撑连杆53、横向驱动链轮54和连杆机构,所述上支撑板51位于底座板50上方,所述上支撑板51和底座板50两端分别经连杆机构55相连接,所述上支撑板51上面两端分别设有横向驱动链轮54和横向支撑轨道,横向驱动链轮54与横向链条相连接,所述连杆机构包括上铰杆55、下铰杆56、铰接连杆57和铰轴58,所述上铰杆55上端与上支撑板51相铰接,下端与铰轴58相铰接,所述下铰杆56上端与铰轴58相铰接,下端与底座板50相铰接,两个铰轴58间经铰接连杆57相连接,所述升降油缸52下端与底座板50相铰接,上端与铰轴58相铰接,以利于通过升降油缸52驱动连杆机构上升,进而带动上支撑板51上的墙板组装夹具上升或下降; In the present invention, a lateral movement slideway 20 can be provided above the assembly line track 1 on the assembly station, and two sets of wall panel assembly lifting devices 21 and transition support slideways 114 are respectively provided at the lower ends. A transition support slideway 114 is provided in the middle of the wall panel assembly lifting device, and the wall panel assembly lifting device 21 includes a base plate 50, an upper support plate 51, a lifting cylinder 52, a support connecting rod 53, a transverse drive sprocket 54 and a linkage mechanism , the upper support plate 51 is located above the base plate 50, and the two ends of the upper support plate 51 and the base plate 50 are respectively connected via a link mechanism 55, and the two ends of the upper support plate 51 are respectively provided with a transverse drive sprocket 54 and the lateral support track, the lateral drive sprocket 54 is connected with the lateral chain, and the linkage mechanism includes an upper hinge rod 55, a lower hinge rod 56, a hinged connecting rod 57 and a hinge shaft 58, and the upper end of the upper hinge rod 55 is connected to the hinge shaft 58. The upper support plate 51 is hinged, the lower end is hinged with the hinge shaft 58, the upper end of the lower hinge rod 56 is hinged with the hinge shaft 58, and the lower end is hinged with the base plate 50, and the two hinge shafts 58 are connected through a hinged connecting rod 57 , the lower end of the lifting cylinder 52 is hinged with the base plate 50, and the upper end is hinged with the hinge shaft 58, so as to facilitate the lifting cylinder 52 to drive the connecting rod mechanism to rise, and then drive the wallboard assembly fixture on the upper support plate 51 to rise or fall;
本发明可在反向打钉工位123后序设有卸料工位124,所述卸料工位124的流水线轨道1上方设有横向移动滑道99,下方设有卸料装置100,所述卸料装置包括所述墙板组装升降装置105和接板升降装置,所述接板升降装置包括接板升降平台101、升降平台连杆102、接板液压缸103和升降平台底板104,所述连接升降平台101下端经升降平台连杆102与升降平台底板104相铰接,所述连接升降平台101一端经接板液压缸103与升降平台底板104相铰接,以使组装好的墙板通过卸料装置接到后,在接板液压缸103的作用下,逐渐下移并将墙板靠向墙板转出工位的滚轮线,达到墙板的平稳输出的功能,所述墙板组装升降装置105与组装工位上的墙板组装升降装置21相同,此不赘述。 In the present invention, an unloading station 124 can be arranged after the reverse nailing station 123. A lateral movement slide 99 is provided above the assembly line track 1 of the unloading station 124, and an unloading device 100 is provided below. The unloading device includes the wall panel assembly lifting device 105 and the connecting board lifting device, and the connecting board lifting device includes a connecting board lifting platform 101, a lifting platform connecting rod 102, a connecting board hydraulic cylinder 103 and a lifting platform bottom plate 104, the The lower end of the connecting lifting platform 101 is hinged to the lifting platform bottom plate 104 through the lifting platform connecting rod 102, and one end of the connecting lifting platform 101 is hinged to the lifting platform bottom plate 104 through the connecting plate hydraulic cylinder 103, so that the assembled wallboard can be unloaded. After the material device is received, under the action of the board connecting hydraulic cylinder 103, it gradually moves down and pushes the wallboard to the roller line of the wallboard transfer station to achieve the function of stable output of the wallboard, and the wallboard is assembled and lifted The device 105 is the same as the wall panel assembly lifting device 21 on the assembly station, and will not be described in detail here.
本发明可在所述卸料工位124后端设有墙板转出工位125,所述墙板转出工位125上设有墙板输出线106,以利于墙板的快速输出。 In the present invention, a wallboard turning-out station 125 can be provided at the rear end of the unloading station 124, and a wallboard output line 106 is arranged on the wallboard turning-out station 125, so as to facilitate rapid output of the wallboard.
本发明所述墙板输送线3和墙板输出线106分别是由输出线支架以及输出线支架上线性排列的电动辊构成,所述电动辊经控制系统控制,达到自动控制的作用。 The wallboard conveying line 3 and the wallboard output line 106 of the present invention are respectively composed of an output line support and electric rollers arranged linearly on the output line support. The electric rollers are controlled by a control system to achieve automatic control.
本发明可在所述墙板输送线3上设有板墙龙骨预装工位,所述板墙龙骨预装工位的墙板输送线3外侧设有板墙龙骨压紧装置107,所述板墙龙骨压紧装置包括工作架108、预装压紧缸109、板墙靠板110、板墙龙骨压紧托板111,所述预装压紧缸109经支架固定在工作架108上,并经控制系统控制,所述墙板输送线3内侧面固定设有板墙靠板110,外侧面设有板墙龙骨压紧托板111,所述板墙龙骨压紧托板111与预装压紧缸109的伸缩杆固定连接,通过预装压紧缸109驱动,使板墙龙骨压紧托111板驱动板墙龙骨靠向板墙侧面,并与板墙靠板110相对作用将板墙龙骨挤压进板墙侧面。 In the present invention, a panel wall keel pre-installation station can be provided on the wall panel conveying line 3, and a panel wall keel pressing device 107 is provided on the outside of the wall panel conveyor line 3 of the panel wall keel pre-installation station. The board wall keel pressing device includes a work frame 108, a pre-installed pressing cylinder 109, a board wall backing plate 110, and a board wall keel pressing support plate 111, and the pre-installed pressing cylinder 109 is fixed on the work frame 108 through a bracket. And controlled by the control system, the inner side of the wallboard conveying line 3 is fixed with a panel wall backing plate 110, and the outer side is provided with a panel wall keel compression support plate 111, and the panel wall keel compression support plate 111 is connected with the pre-installed The telescopic rod of the compression cylinder 109 is fixedly connected, driven by the pre-installed compression cylinder 109, the panel wall keel is pressed against the support 111, and the panel drives the panel wall keel against the side of the panel wall, and acts against the panel wall backing plate 110 to push the panel wall The studs are extruded into the sides of the siding.
本发明在对窗口板进行组装时,通过叉车将墙板和龙骨运至墙板输送线侧面的准备工位,运用打胶机人机配合对墙板加注密封胶,通过真空吸盘机械手布料工位上116的布料移动小车8通过左右驱动装置驱动并沿着布料轨道2移动,再通过控制系统自动控制,夹具吸盘体9抓取待组装的墙板,使所述布料移动横梁框架7沿着布料轨道2前后做直线移动或者所述布料移动小车8沿着布料移动横梁框架7左右移动将墙板通过夹具吸盘体9移动到墙板输送线3上布料;同时,在控制系统自动控制预装工位117的预装移动小车12动作,通过左右驱动装置驱动沿着布料轨道2做前后直线移动,或者所述预装移动小车12通过前后驱动装置沿着布料移动横梁框架11做横向直线移动来对墙板与纵向龙骨预装,并气动快速夹取窗口部位龙骨并通过电动吊窗体安放在窗口板预装工作台15上,控制系统启动预装工作台15上的压紧缸18动作,使骨架压紧板17将墙板推进窗口墙龙骨上,窗口墙预装完成后,通过预装吊装体14和电动吊窗体13将预装的窗口墙抓回滚轮输送线3上,并且,控制系统还同时启动板墙龙骨压紧装置中的预装压紧缸109,驱动板墙龙骨压紧托板111夹持纵向龙骨靠向板墙进行侧龙骨预装,板墙和窗口墙预装后通过滚轮输送线3至组装工位118,同时,墙板组装夹具19通过移动伺服电机驱动,沿着流水线轨道1移动至组装工位118的工作平台114和墙板组装升降装置21上方后停止,将预装窗口墙通过航吊移动到墙板组装夹具19的移动框架39内的工作平台114指定位置,机械手移动梁41再沿着横向移动滑道20移动至滚轮输送线2上,再用机械手移动小车42下端的气动机械抓手45抓取板墙并通过机械手移动梁41反向移动至预装窗口墙两侧的工作平台114上,这时,控制系统启动驱动电机31和移动电机27动作,驱动移动丝杠30旋转,带动左移动纵梁25和右移动纵梁26相对运动,使左压紧纵梁23和右压紧纵梁24靠向窗口墙和板墙的顶部和底部后,左移动纵梁25上的左横向压紧油缸37、右移动纵梁26上的右横向压紧油缸36再分别动作,分别驱动左压紧纵梁23和右压紧纵梁24相对运动对预装窗口墙、板墙进行横向粗夹紧,同时,通过驱动驱动丝杠30和驱动丝母32运动,带动进退压块38靠向窗口墙两端的板墙,然后再指令进退油缸35动作,对组装后的窗口墙和板墙进行纵向粗夹紧,当四个方向夹持完毕,通过控制系统指令进退油缸35和移动电机27反向动作,驱动进退压块38松开横向夹紧,移动丝杠28反向旋转,带动左移动纵梁25和右移动纵梁26反向运动,使之松开横向夹紧;然后再通过控制系统启动机械手移动梁41的驱动装置、机械手移动小车42和气动机械抓手44动作,抓取墙板的顶部长龙骨至组装墙体顶部并与顶部对齐,气动机械抓手45在升降液压缸47的作用下通过升降导向杆46带动上下升降,同时,还通过机械手移动梁41带动横向移动,进而带动长龙骨靠向墙板底部;使预装窗口墙的顶部对应顶部龙骨,如此动作返回,再抓取墙板的底部长龙骨至工作平台上的窗口墙和板墙底部并与窗口墙和板墙对齐,再次重复横向夹紧和纵向夹紧动作使长龙骨与墙体板组装在一起;组装完毕,墙板组装升降装置中的升降油缸52动作,驱动上支撑板51上升,进而带动墙板组装夹具19上升,使组装后的墙体板离开工作平台114,当墙板组装升降装置19中的上支撑板51的上端面与过渡支撑滑道124在同一水平面后,升降油缸52停止动作,控制系统指令横向伺服电机动作,通过横向直线导轨、横向驱动链轮与横向滚轮和横向链条相对运动,进而驱动墙板组装夹具19经过过渡支撑滑道124进入正向打钉准备工位122;控制系统自动识别组装墙体的横向和纵向打钉位置,并驱动墙板组装夹具19进入正向打钉工位120通过墙板打钉装置59中的纵向打钉机69和横向打钉机68对单面墙体进行单面的横向和纵向打钉,打钉完毕,墙板组装夹具19移出正向打钉工位120,准备进入翻转工位121,通过自翻转装置73对墙板进行翻转,此时,控制系统驱动墙板组装夹具19松开预装后的墙体板,并通过航吊将预装后的墙体板起吊至翻转工位121的自翻转装置73中,控制系统驱动左电动推杆88和右电动推杆89相对运动,驱动支撑架94上的左连接套板84和右连接套板85相对移动,使组装后的墙体板通过左连接板95和右连接板96进行横向精夹紧,同时,在控制系统的驱动下,通过定位电机驱动丝杆,使丝杆上的丝母带动左箱型滑块92沿着左连接板95直线移动以及右箱型滑块93沿着右连接板96直线移动,使内侧的定位块97向支撑架94方向移动对预装墙体板进行纵向精夹紧后,控制系统驱动旋转电机75动作,驱动旋转丝杆76旋转,带动旋转齿轮77旋转,进而带动翻转架旋转,使墙体板的下面转到上面,当180度,使翻转架81下端面与上定位块112接触,下端面与下定位块113接触,控制系统指令旋转电机75停止旋转,此时,控制系统指令左电动推杆88、右电动推杆89反向动作、左箱型滑块92、右箱型滑块93反向运动,使墙体板离开纵向和横向约束,同时,墙体板通过航吊起吊到反向打钉准备工位123上的墙板组装夹具63夹持,当控制系统自动识别组装墙体板的横向和纵向打钉位置,驱动墙板夹持装置63进入反向打钉工位123并通过墙板打钉装置62中的纵向打钉机69和横向打钉机68对墙体板上面进行横向和纵向打钉,打钉完毕,墙板夹持装置63移出反向打钉工位123,并进入横向移动滑道99,当墙板夹持装置63两端与墙板组装升降装置61中的上支撑板51相对接后,控制系统驱动墙板组装升降装置61上升,当墙板组装升降装置61中的上支撑板51与过渡支撑滑道上端面在同一水平面上时,上支撑板停止上升,此时,墙板夹持装置沿着上支撑板、过渡支撑滑道移动到卸料工位124上后,控制系统指令墙板组装升降装置61下降,至墙板夹持装63置中的导向滚轮与回转流水线1上的直线导轨接触,松开墙板夹持装置63中的墙体板,使墙体板落在接板升降平台101上后,再驱动墙板组装升降装置105上升,使墙板夹持装置63返回至反向打钉准备工位122,再驱动接板液压缸103动作,驱使接板升降平台101上的墙板移至滚轮输出线106上后,接板液压缸103再驱动接板升降平台101返回,墙板即通过滚轮输出线106移出,进入龙门吊工作区域,完成了墙体板的自动组装过程,如此周而复始。 When assembling the window panel, the present invention transports the wall panel and the keel to the preparation station on the side of the wall panel conveying line through a forklift, uses the man-machine cooperation of the gluing machine to fill the wall panel with sealant, and distributes the material through the vacuum suction cup manipulator. The cloth moving trolley 8 at position 116 is driven by the left and right driving devices and moves along the cloth track 2, and then automatically controlled by the control system, the clamp suction cup body 9 grabs the wall panels to be assembled, so that the cloth moving beam frame 7 moves along the The cloth track 2 moves linearly back and forth or the cloth moving trolley 8 moves left and right along the cloth moving beam frame 7 to move the wallboard through the clamp suction cup body 9 to the wallboard conveying line 3 for cloth; at the same time, the control system automatically controls the pre-installed The pre-installed mobile trolley 12 of the station 117 moves forward and backward along the cloth track 2 through the left and right drive devices, or the pre-installed mobile trolley 12 moves horizontally along the cloth moving beam frame 11 through the front and rear drive devices. Pre-install the wall panel and the longitudinal keel, quickly clamp the keel of the window part pneumatically and place it on the window panel pre-installation workbench 15 through the electric hanging window, and the control system starts the action of the compression cylinder 18 on the pre-installation workbench 15, Make the frame pressing plate 17 push the wallboard onto the window wall keel, after the window wall is pre-installed, grab the pre-installed window wall back on the roller conveying line 3 through the pre-installed hoisting body 14 and the electric hanging window 13, and, The control system also activates the pre-installation compression cylinder 109 in the panel wall keel compression device at the same time, drives the panel wall keel compression support plate 111 to clamp the longitudinal keel against the panel wall for pre-installation of the side keel, pre-installation of the panel wall and window wall Finally, it passes through the roller conveying line 3 to the assembly station 118. At the same time, the wall panel assembly fixture 19 is driven by a moving servo motor and moves along the assembly line track 1 to the working platform 114 of the assembly station 118 and the top of the wall panel assembly lifting device 21 and then stops. , the pre-installed window wall is moved to the designated position of the working platform 114 in the moving frame 39 of the wall panel assembly fixture 19 by the aerial crane, and the moving beam 41 of the manipulator moves to the roller conveying line 2 along the lateral moving slideway 20, and then uses The pneumatic mechanical gripper 45 at the lower end of the manipulator moving trolley 42 grabs the panel wall and moves in reverse through the manipulator moving beam 41 to the working platform 114 on both sides of the pre-installed window wall. At this time, the control system starts the driving motor 31 and the moving motor 27 action, driving the moving lead screw 30 to rotate, driving the left moving stringer 25 and the right moving stringer 26 to move relative to each other, so that the left pressing stringer 23 and the right pressing stringer 24 lean against the top and bottom of the window wall and the board wall , the left lateral compression oil cylinder 37 on the left moving longitudinal beam 25, the right lateral compression oil cylinder 36 on the right mobile longitudinal beam 26 act respectively again, respectively drive the left compression longitudinal beam 23 and the right compression longitudinal beam 24 relative motion pairs The pre-installed window wall and panel wall are roughly clamped horizontally. At the same time, by driving the drive screw 30 and the drive screw nut 32 to move, the forward and backward pressure block 38 is driven to lean against the panel wall at both ends of the window wall, and then the forward and backward cylinder 35 is commanded to move. Carry out rough longitudinal clamping on the assembled window wall and panel wall. When the four directions are clamped, the control system commands the forward and backward cylinder 35 and the moving motor 27 to reverse action, drive the forward and backward pressure block 38 to loosen the lateral clamping, and the moving screw 28 reversely rotates, driving the left moving longitudinal beam 25 and the right moving longitudinal beam 26 to move in reverse, so as to loosen the lateral clamping; and then through the control system Start the driving device of the manipulator mobile beam 41, the manipulator mobile trolley 42 and the pneumatic mechanical gripper 44 to act, grab the top long keel of the wallboard to the top of the assembled wall and align with the top, the pneumatic mechanical gripper 45 is in the position of the lifting hydraulic cylinder 47 Under the action, the lifting guide rod 46 is used to drive up and down, and at the same time, the manipulator moves the beam 41 to drive the lateral movement, and then drives the long keel to the bottom of the wallboard; the top of the pre-installed window wall corresponds to the top keel, and returns in this way, and then grabs Take the bottom long keel of the wall panel to the bottom of the window wall and the panel wall on the working platform and align it with the window wall and the panel wall, repeat the horizontal clamping and vertical clamping actions again to assemble the long keel and the wall panel; the assembly is complete , the lifting oil cylinder 52 in the wall panel assembly lifting device moves, drives the upper support plate 51 to rise, and then drives the wall panel assembly fixture 19 to rise, so that the assembled wall body board leaves the working platform 114, when the wall panel assembly in the lifting device 19 After the upper end surface of the upper support plate 51 is at the same level as the transition support slideway 124, the lifting cylinder 52 stops, and the control system commands the horizontal servo motor to move, and the horizontal linear guide rail, the horizontal driving sprocket, the horizontal roller and the horizontal chain move relatively. Then drive the wall panel assembly jig 19 to enter the forward nailing preparation station 122 through the transition support slideway 124; the control system automatically recognizes the horizontal and vertical nailing positions of the assembled wall, and drives the wall panel assembly jig 19 to enter the forward nailing Station 120 performs single-sided horizontal and vertical nailing on the single-sided wall body through the longitudinal nailing machine 69 and the horizontal nailing machine 68 in the wallboard nailing device 59. After the nailing is completed, the wallboard assembly fixture 19 moves out The nailing station 120 is ready to enter the turning station 121, and the wallboard is turned over by the self-turning device 73. At this time, the control system drives the wallboard assembly fixture 19 to loosen the pre-installed wallboard, and the wallboard is turned over by the aerial crane. The pre-installed wall panel is hoisted to the self-turning device 73 of the turning station 121, the control system drives the left electric push rod 88 and the right electric push rod 89 to move relative to each other, and drives the left connecting sleeve plate 84 and the right The connecting sleeve plate 85 moves relatively, so that the assembled wall panel is laterally finely clamped through the left connecting plate 95 and the right connecting plate 96. At the same time, under the drive of the control system, the screw rod is driven by the positioning motor to make the screw rod The screw nut drives the left box-shaped slider 92 to move linearly along the left connecting plate 95 and the right box-shaped slider 93 to move linearly along the right connecting plate 96, so that the inner positioning block 97 moves to the direction of the support frame 94 to the pre-installed wall. After the body panel is longitudinally and finely clamped, the control system drives the rotating motor 75 to rotate, drives the rotating screw rod 76 to rotate, drives the rotating gear 77 to rotate, and then drives the turning frame to rotate, so that the bottom of the wall panel turns to the top, when 180 degrees, The lower end surface of the overturn frame 81 is contacted with the upper positioning block 112, and the lower end surface is in contact with the lower positioning block 113, and the control system commands the rotary motor 7 5. Stop the rotation. At this time, the control system instructs the left electric push rod 88 and the right electric push rod 89 to move in reverse, and the left box-shaped slider 92 and the right box-shaped slider 93 to move in reverse, so that the wall board is separated from the vertical and horizontal directions. At the same time, the wall panel is clamped by the wall panel assembly fixture 63 on the reverse nailing preparation station 123 by the aerial crane. When the control system automatically recognizes the horizontal and vertical nailing positions of the assembled wall panel, it drives the wall panel The clamping device 63 enters the reverse nailing station 123 and carries out horizontal and vertical nailing on the wall board through the longitudinal nailing machine 69 and the horizontal nailing machine 68 in the wallboard nailing device 62. After the nailing is completed, the wall The board clamping device 63 moves out of the reverse nailing station 123 and enters the lateral movement slideway 99. After the two ends of the wall board clamping device 63 are docked with the upper support plate 51 in the wall board assembly lifting device 61, the control system Drive the wall panel assembly lifting device 61 to rise, when the upper support plate 51 in the wall panel assembly lifting device 61 is on the same level as the upper end surface of the transition support slideway, the upper support plate stops rising, at this time, the wall panel clamping device moves along After the upper support plate and the transitional support slideway move to the unloading station 124, the control system instructs the wall panel assembly lifting device 61 to descend until the guide rollers in the wall panel clamping device 63 contact the linear guide rail on the rotary assembly line 1 , loosen the wall panel in the wall panel clamping device 63, after the wall panel falls on the panel lifting platform 101, then drive the wall panel assembly lifting device 105 to rise, so that the wall panel clamping device 63 returns to the reverse direction The nailing preparation station 122 drives the board connecting hydraulic cylinder 103 to move to move the wall board on the board lifting platform 101 to the roller output line 106, and the board connecting hydraulic cylinder 103 drives the board connecting lifting platform 101 to return, and the wall The board is moved out through the roller output line 106, and enters the working area of the gantry crane, completing the automatic assembly process of the wall board, and so on.
本发明由于采用上述结构,具有结构新颖、操作方便、工作效率高、制作成本低、劳动强度低、组装精度高、生产量大等优点。 Due to the adoption of the above structure, the present invention has the advantages of novel structure, convenient operation, high work efficiency, low production cost, low labor intensity, high assembly precision and large production capacity.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520604212.0U CN204876170U (en) | 2015-08-12 | 2015-08-12 | Wall body assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520604212.0U CN204876170U (en) | 2015-08-12 | 2015-08-12 | Wall body assembly line |
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| CN204876170U true CN204876170U (en) | 2015-12-16 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064541A (en) * | 2015-08-12 | 2015-11-18 | 文登蓝岛建筑工程有限公司 | Wall assembling production line |
| CN106285025B (en) * | 2016-08-16 | 2019-01-15 | 许陈菲 | A kind of shabby mosaic tiles repair apparatus |
| CN109262767A (en) * | 2018-10-30 | 2019-01-25 | 郑椒烈 | A kind of building form automated production equipment |
| CN109773486A (en) * | 2018-12-31 | 2019-05-21 | 深圳市合尔为科技有限公司 | A kind of automatic production line of wall assemblies |
| CN111975972A (en) * | 2020-08-25 | 2020-11-24 | 安徽黎搏装饰工程有限公司 | Prefabricated wallboard processing manufacturing installation |
-
2015
- 2015-08-12 CN CN201520604212.0U patent/CN204876170U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105064541A (en) * | 2015-08-12 | 2015-11-18 | 文登蓝岛建筑工程有限公司 | Wall assembling production line |
| CN106285025B (en) * | 2016-08-16 | 2019-01-15 | 许陈菲 | A kind of shabby mosaic tiles repair apparatus |
| CN109262767A (en) * | 2018-10-30 | 2019-01-25 | 郑椒烈 | A kind of building form automated production equipment |
| CN109773486A (en) * | 2018-12-31 | 2019-05-21 | 深圳市合尔为科技有限公司 | A kind of automatic production line of wall assemblies |
| CN109773486B (en) * | 2018-12-31 | 2024-03-26 | 深圳市合尔为科技有限公司 | Automatic production line of wall body subassembly |
| CN111975972A (en) * | 2020-08-25 | 2020-11-24 | 安徽黎搏装饰工程有限公司 | Prefabricated wallboard processing manufacturing installation |
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