Summary of the invention
The purpose of this utility model is to provide and can solves existing needs by manually realizing being separated and the problem of manual recovery pallet of pallet and goods, and can carry out networking control, improves a kind of pallet automatic exchanger controlled based on PLC of handling efficiency.
The utility model is provided with jig arm, flip body, clamping oil cylinder, balance cock, hydraulic lock, pallet hanging tube, roller unit, base, roller detection pass electric transducer, roller motor, in stockit is available detection opto-electronic pickup, sound and light alarm indicating device, switching mechanism, PLC electric control box and Hydraulic Station;
Described jig arm is connected on flip body by clamping oil cylinder, and jig arm drives a folder action by clamping oil cylinder, and with jig arm baffle plate on flip body, flip body is arranged on switching mechanism, and flip body overturns together with switching mechanism; The front end that balance cock is located at switching mechanism is opened on oil circuit, and a folder loop of clamping oil cylinder is with hydraulic lock, and with pressure relay on the clamping oil circuit of clamping oil cylinder, hydraulic lock to be located on flip body and to be positioned at balance cock front end; Pallet hanging tube and roller unit are located on flip body, roller detects pass electric transducer and roller motor is located on roller unit, in stockit is available detection opto-electronic pickup is located on flip body, in stockit is available detection opto-electronic pickup and roller detect pass electric transducer and are connected with sound and light alarm indicating device, switching mechanism is arranged on base, switching mechanism is driven by Hydraulic Station, and PLC electric control box and clamping oil cylinder, roller detect and close electric transducer, roller motor, in stockit is available detection opto-electronic pickup, sound and light alarm indicating device and switching mechanism and be electrically connected.
The clamping plate of described jig arm can be dentation clamping plate, and dentation clamping plate one end is with wedge shape guide frame.
Described pallet hanging tube can with wedge shape guide frame and hook structure.
Described PLC electric control box can adopt interconnection type PLC control system, interconnection type PLC control system accessing Internet.
Described flip body can be provided with jig arm baffle plate, buffer structure, upset postive stop baffle, be turned over stroke dog, resupination framework, travel switch, flute profile opto-electronic pickup, limiting stopper, roller opto-electronic pickup, roller unit, pallet hanging tube and in stockit is available opto-electronic pickup; Roller cellular installation is on resupination framework, roller opto-electronic pickup is arranged on roller unit, and upset postive stop baffle and flute profile opto-electronic pickup are located at the back of resupination framework, is turned over stroke dog and travel switch connects, limiting stopper is located on base, and buffer structure and limiting stopper connect.
Described switching mechanism can be provided with roll-over panels, change speed gear box, revolving support, substrate overturn, Bidirectional balanced valve and HM Hydraulic Motor; Substrate overturn is fixed on base, roll-over panels drives upset by revolving support, revolving support drives upset by HM Hydraulic Motor by change speed gear box, flip body is installed on also synchronous upset in roll-over panels, flip body is undertaken spacing by trough type photoelectric sensor, and Bidirectional balanced valve is located at the hydraulic fluid port of HM Hydraulic Motor.
The utility model can solve to be needed manually to be separated with goods by the pallet of pallet stacking goods at present, need manual recovery pallet etc. consuming time, effort, the problems such as the handling that production efficiency is low and recycling pallet, control system adopts interconnection type PLC, sensing device signal can be gathered, hydraulic control system, the 180 ° of upsets and the control jig arm that control pallet conv flip body open folder action, can realize automatically the pallet of pallet stacking goods being separated and recycling pallet with goods, accessible internet, carry out Long-distance Control, for automation of industry provides perfect modernization automatic control device.
Detailed description of the invention
Following examples will be further described the utility model by reference to the accompanying drawings.
See Fig. 1 ~ 5, the utility model embodiment is provided with jig arm 1, flip body 2, clamping oil cylinder 3, balance cock 4, hydraulic lock 5, pallet hanging tube 6, roller unit 7, base 8, roller detection pass electric transducer 9, roller motor 10, in stockit is available detection opto-electronic pickup 11, sound and light alarm indicating device 12, switching mechanism 13, PLC electric control box 14 and Hydraulic Station 15;
Described jig arm 1 is connected on flip body 2 by clamping oil cylinder 3, and jig arm 1 drives a folder action by clamping oil cylinder 3, and with jig arm baffle plate on flip body 2, flip body 2 is arranged on switching mechanism 13, and flip body 2 overturns together with switching mechanism 13, the front end that balance cock 4 is located at switching mechanism 3 is opened on oil circuit, and a folder loop of clamping oil cylinder 3 is with hydraulic lock 5, and with pressure relay on the clamping oil circuit of clamping oil cylinder 3, hydraulic lock 5 to be located on flip body 2 and to be positioned at balance cock 4 front end, pallet hanging tube 6 and roller unit 7 are located on flip body 2, roller detects pass electric transducer 9 and roller motor 10 is located on roller unit 7, in stockit is available detection opto-electronic pickup 11 is located on flip body 2, in stockit is available detection opto-electronic pickup 11 and roller detect pass electric transducer 9 and are connected with sound and light alarm indicating device 12, switching mechanism 13 is arranged on base 8, switching mechanism 13 is driven by Hydraulic Station 15, PLC electric control box 14 and clamping oil cylinder 3, roller detects and closes electric transducer 9, roller motor 10, in stockit is available detection opto-electronic pickup 11, sound and light alarm indicating device 12 and switching mechanism 13 are electrically connected.
The clamping plate of described jig arm 1 can be dentation clamping plate, and dentation clamping plate one end is with wedge shape guide frame.
Described pallet hanging tube 6 can with wedge shape guide frame and hook structure.
Described PLC electric control box 14 can adopt interconnection type PLC control system, interconnection type PLC control system accessing Internet.
Described flip body 2 can be provided with jig arm baffle plate 21, buffer structure 22, upset postive stop baffle 23, be turned over stroke dog 24, resupination framework 25, travel switch 26, flute profile opto-electronic pickup 27, limiting stopper 28, roller opto-electronic pickup 9, roller unit 7, pallet hanging tube 6 and in stockit is available opto-electronic pickup 11; Roller unit 7 is arranged on resupination framework 25, roller opto-electronic pickup 9 is arranged on roller unit 7, upset postive stop baffle 23 and flute profile opto-electronic pickup 27 are located at the back of resupination framework 25, be turned over stroke dog 24 to connect with travel switch 26, limiting stopper 28 is located on base 8, and buffer structure 22 and limiting stopper 28 connect.
Described switching mechanism 13 can be provided with roll-over panels 131, change speed gear box 132, revolving support 133, substrate overturn 134, Bidirectional balanced valve 135 and HM Hydraulic Motor 136; Substrate overturn 134 is fixed on base 8, roll-over panels 131 drives upset by revolving support 133, revolving support 133 drives upset by HM Hydraulic Motor 136 by change speed gear box 132, flip body 2 is installed on also synchronous upset in roll-over panels 131, flip body 2 is undertaken spacing by trough type photoelectric sensor 27, and Bidirectional balanced valve 135 is located at the hydraulic fluid port of HM Hydraulic Motor 136.
During utility model works, the goods of pallet stacking is sent into flip body 2 by outside delivery system, detect pass electric transducer 9 by roller to detect, and start roller motor 10 cooperation rolling input goods, after putting in place, jig arm 1 pair of goods clamps, after clamping, flip body 2 carries out upset 180 ° of actions, open jig arm 1 again, now pallet hangs over upper end by pallet hanging tube 6, goods then declines with jig arm 1, thus make goods and pallet separately, goods is taken away again by fork, subsequently, flip body band pallet turns back incipient state, the pallet of separation is transported to outside delivery system by recycling roller motor 10, carry out the recovery of pallet, whole process has been controlled automatically by PLC control system.
Upset of the present utility model realizes (see Fig. 3) by switching mechanism, substrate overturn is fixed on base, roll-over panels drives upset by revolving support, revolving support drives upset by HM Hydraulic Motor by change speed gear box, flip body is installed in roll-over panels, synchronous upset, and undertaken spacing by trough type photoelectric sensor, make to turn to 180 ° automatically to stop with when turning back, whole process has been controlled automatically by PLC control system, hydraulic pressure motor oil is equipped with Bidirectional balanced valve, smooth running when can guarantee that flip body overturns fast.
The utility model automatically inputs goods, separation pallet and goods function and realizes (see Fig. 4) by flip body, flip body is installed roller unit, roller unit is installed roller opto-electronic pickup, coordinate outside delivery system, can carry out the input of stacking goods, whole process has been controlled automatically by PLC control system.
Pallet hanging tube tangles pallet as after upset, and when goods opens with jig arm, pallet is separated with goods, and pallet hanging tube front end is wedge structure, play the guiding role when stocking up, and the lower hook of band below wedge structure, can prevent pallet from after upset, departing from hanging tube.Jig arm is installed on flip body by oil cylinder, and clamping oil cylinder front end is with balance cock, and held stationary state when guaranteeing that jig arm is opened fast, the front end of balance cock is with hydraulic lock, and when guaranteeing to overturn, jig arm keeps clamped condition.
Flip body back coordinates trough type photoelectric sensor with upset postive stop baffle, can overturn 180 ° accurately locate flip body; Coordinating travel switch with being turned over stroke dog, forming the first class of protection of stroke; Coordinate the limiting stopper on base to form the secondary mechanical protection of stroke with buffer structure, whole process has been controlled automatically by PLC control system, and jig arm baffle plate is as the barrier structure preventing jig arm from deviating from.
The utility model takes goods away, recycling pallet realizes (see Fig. 5) by jig arm, and the clamping plate 1.1 of jig arm 1 are dentalation.The dentalation of clamping plate 1.1 makes outside fork can be taken away by the goods on clamping plate by the groove of tooth, dentalation with wedge structure 1.2, to pitch into insertion play the guiding role.After taking goods away, pallet conv turns back initial condition, and roller unit exports pallet to outside delivery system, and reclaim, whole process has been controlled automatically by PLC control system.
Hydraulic efficiency pressure system of the present utility model, as the Hydraulic Station in Fig. 2, equipment only need access power supply, is automatically controlled by PLC control system, and the oil cylinder of the HM Hydraulic Motor and clamping mechanism that namely can be switching mechanism provides hydraulic power, and it is convenient to install.
The utility model achieves automation, intellectuality.Be embodied as the roller shangguan electric transducer signal coordinated in Fig. 4, control entering, export and stopping of goods, the spacing trough type photoelectric sensor of upset in cooperation Fig. 4 and the signal of travel switch, control the stopping of rolling object.The front end of clamping oil circuit arranges pressure relay, after setting clamping pressure value, system responds to the size of clamping pressure automatically, and when reaching setting value, PLC control system hydraulic control system stops clamping automatically, everything automatically completes under PLC control system, and the sound and light alarm indicating device be furnished with in Fig. 2, more aobvious intellectuality, the utility model can be accessed by internet, carry out Long-distance Control, for automation of industry provides perfect modernization automatic control device.