CN204771789U - Automatic unloading system that goes up of coupling - Google Patents
Automatic unloading system that goes up of coupling Download PDFInfo
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- CN204771789U CN204771789U CN201520032982.2U CN201520032982U CN204771789U CN 204771789 U CN204771789 U CN 204771789U CN 201520032982 U CN201520032982 U CN 201520032982U CN 204771789 U CN204771789 U CN 204771789U
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Abstract
本实用新型公开了一种管接头自动上下料系统,包括机架,机架上方设置存放管接头的料架、料架的后方设置推料气缸;料架的前方设置一输送机构,该输送机构包括水平设置的工件输送带、驱动工件输送带传动的输送带马达、设置于工件输送带末端的定位装置和30?气缸,30?气缸设置于工件输送带的一侧;工件输送带末端的另一侧设置取料机构,该取料机构包括机械手、将机械手沿工件输送带延伸方向传输的B轴传动马达、传动件,机械手连接旋转气缸;取料机构的末端设置使机械手定位的Z轴定位气缸,Z轴定位气缸处设置主轴夹爪;主轴夹爪下方还设置工捕盒,主轴夹爪下方的机架上设置供工件出料的滑道,滑道下方设置排料输送带。本实用新型提高的管接头加工效率。
The utility model discloses an automatic loading and unloading system for pipe joints. It includes a workpiece conveyor belt set horizontally, a conveyor belt motor driving the transmission of the workpiece conveyor belt, a positioning device arranged at the end of the workpiece conveyor belt and 30? Cylinder, 30? The cylinder is set on one side of the workpiece conveyor belt; the other side of the end of the workpiece conveyor belt is equipped with a retrieving mechanism, which includes a manipulator, a B-axis drive motor that transmits the manipulator along the extending direction of the workpiece conveyor belt, and a transmission part. The manipulator is connected Rotary cylinder; the end of the reclaiming mechanism is equipped with a Z-axis positioning cylinder to position the manipulator, and a spindle gripper is set at the Z-axis positioning cylinder; a work-catching box is also set under the spindle gripper, and a work-catch box is set under the spindle gripper for the workpiece to be released. The slideway of the material, and the discharge conveyor belt is set under the slideway. The utility model improves the processing efficiency of the pipe joint.
Description
技术领域 technical field
本实用新型涉及一种自动上下料装置,尤其涉及一种适用于管接头加工的自动上下料装置。 The utility model relates to an automatic loading and unloading device, in particular to an automatic loading and unloading device suitable for pipe joint processing.
背景技术 Background technique
目前在中小型管接头的加工过程中多采用普通机床,由工人手动操作完成上料、加工和下料过程,这样导致工人的劳动强度很大,生产效率低,而且长时间疲劳操作,工人无法集中精力,易产生废品,甚至造成人员损伤。另外,随着经济的发展,各行业对管接头的需求量大增,一线工人对劳动环境的要求也在提高,传统的生产模式已不能满足企业的生产要求和一线工人的需要。 At present, ordinary machine tools are mostly used in the processing of small and medium-sized pipe joints, and the workers manually complete the loading, processing and unloading process, which leads to high labor intensity for workers, low production efficiency, and long-term fatigue operations. Concentrate on, easy to produce waste products, and even cause personal injury. In addition, with the development of the economy, the demand for pipe joints in various industries has increased greatly, and the requirements for the working environment of front-line workers are also increasing. The traditional production mode can no longer meet the production requirements of enterprises and the needs of front-line workers.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种提高生产效率的管接头自动上下料系统。 The technical problem to be solved by the utility model is to provide an automatic loading and unloading system for pipe joints that improves production efficiency.
为解决上述技术问题,本实用新型采用的技术方案为:一种管接头自动上下料系统,包括机架,所述机架上方设置存放管接头的料架、该料架的后方设置使料架前后移动的推料气缸;所述料架的前方设置一输送机构,该输送机构包括水平设置的工件输送带、驱动工件输送带传动的输送带马达、设置于工件输送带末端的定位装置和30度气缸,30度气缸设置于工件输送带的一侧;工件输送带末端的另一侧设置取料机构,该取料机构包括机械手、将机械手沿工件输送带延伸方向传输的B轴传动马达、传动件,机械手连接旋转气缸;所述的取料机构的末端设置使机械手定位的Z轴定位气缸,Z轴定位气缸处设置主轴夹爪;所述的主轴夹爪下方还设置工捕盒,主轴夹爪下方的机架上设置供工件出料的滑道,滑道下方设置排料输送带。 In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic loading and unloading system for pipe joints, including a frame, a material rack for storing pipe joints is arranged above the frame, and a material rack for storing pipe joints is arranged behind the material rack. A pusher cylinder that moves back and forth; a conveying mechanism is set in front of the rack, and the conveying mechanism includes a horizontally arranged workpiece conveyor belt, a conveyor belt motor that drives the workpiece conveyor belt transmission, a positioning device that is arranged at the end of the workpiece conveyor belt, and 30 The 30-degree cylinder is set on one side of the workpiece conveyor belt; the other side of the end of the workpiece conveyor belt is equipped with a retrieving mechanism, which includes a manipulator, a B-axis drive motor that transmits the manipulator along the extension direction of the workpiece conveyor belt, The transmission part and the manipulator are connected to the rotating cylinder; the end of the reclaiming mechanism is provided with a Z-axis positioning cylinder to position the manipulator, and the main shaft gripper is set at the Z-axis positioning cylinder; a working catch box is also set under the main shaft gripper, and the main shaft A slideway for workpiece discharge is set on the frame below the jaws, and a discharge conveyor belt is set under the slideway.
进一步的,所述的料架纵向设置多个送料通道,工件自上至下依次排列于送料通道内,送料通道下方的料架上设置出料口。 Further, the material rack is longitudinally provided with a plurality of feeding channels, the workpieces are arranged in the feeding channel from top to bottom in sequence, and the material rack below the feeding channel is provided with a material outlet.
进一步的,所述的工件输送带上还设置送料导轨。 Further, a feeding guide rail is also set on the workpiece conveying belt.
进一步的,所述的定位装置为设置于工件输送带末端两侧的定位感应器和控制器,所述的控制器与输送带马达和定位感应器连接。 Further, the positioning device is a positioning sensor and a controller arranged on both sides of the workpiece conveyor belt end, and the controller is connected with the conveyor belt motor and the positioning sensor.
进一步的,所述的排料输送带的下方设置接料桶。 Further, a receiving barrel is arranged below the discharge conveyor belt.
本实用新型的有益效果:本实用新型针对管接头的特殊形状在机床上设置自动取料和卸料机构,实现了管接头加工的自动上下料,提高了生产效率,节约了人力成本。 Beneficial effects of the utility model: the utility model is provided with an automatic feeding and unloading mechanism on the machine tool for the special shape of the pipe joint, which realizes automatic loading and unloading of the pipe joint processing, improves production efficiency, and saves labor costs.
附图说明 Description of drawings
图1为本实用新型的机构示意图。 Fig. 1 is a schematic diagram of the mechanism of the utility model.
图2为工捕盒位置示意图。 Figure 2 is a schematic diagram of the position of the industrial catch box.
具体实施方式 Detailed ways
下面结合附图对本实用新型的技术方案作详细说明。 Below in conjunction with accompanying drawing, the technical solution of the utility model is described in detail.
一种管接头自动上下料系统,包括机架1,机架1上方设置存放管接头的料架2、该料架2后方设置使料架2后移动的推料气缸3;料架1的前方设置一输送机构,该输送机构包括水平设置的工件输送带4、驱动工件输送带4传动的输送带马达5、设置于工件输送带4末端的定位装置和30度气缸6,30气缸6设置于工件输送带4的一侧;工件输送带4末端的另一侧设置取料机构,该取料机构包括机械手7、将机械手7沿工件输送带4延伸方向传输的B轴传动马达8,机械手7连接旋转气缸9;取料机构的末端设置使机械手定位的Z轴定位气缸10,Z轴定位气缸10处设置主轴夹爪11;主轴夹爪11下方还设置工捕盒12,主轴夹爪11下方的机架1上设置供工件出料的滑道13,滑道13下方设置排料输送带14。 An automatic loading and unloading system for pipe joints, comprising a frame 1, a material rack 2 for storing pipe joints is arranged above the frame 1, a material pushing cylinder 3 is arranged behind the material rack 2 to move the material rack 2 backward; the front of the material rack 1 A conveying mechanism is provided, which comprises a workpiece conveyer belt 4 arranged horizontally, a conveyer belt motor 5 for driving the workpiece conveyer belt 4, a positioning device arranged at the end of the workpiece conveyer belt 4 and a 30-degree cylinder 6, and the 30-degree cylinder 6 is arranged on One side of the workpiece conveyor belt 4; the other side of the workpiece conveyor belt 4 end is provided with a retrieving mechanism, which includes a manipulator 7, a B-axis transmission motor 8 that transmits the manipulator 7 along the extension direction of the workpiece conveyer belt 4, and the manipulator 7 Connect the rotating cylinder 9; the end of the reclaiming mechanism is provided with a Z-axis positioning cylinder 10 for manipulator positioning, and a spindle gripper 11 is set at the Z-axis positioning cylinder 10; a working catch box 12 is also set below the spindle gripper 11, and a spindle gripper 11 is placed below A slideway 13 for workpiece discharge is arranged on the frame 1 of the machine, and a discharge conveyor belt 14 is arranged below the slideway 13 .
本实施例中,料架纵向设置多个送料通道1a,工件自上至下依次排列于送料通道1a内,送料通道1a下方的料架上设置出料口1b。 In this embodiment, a plurality of feeding channels 1a are arranged longitudinally on the material rack, workpieces are arranged in the feeding channel 1a from top to bottom in sequence, and a material outlet 1b is provided on the material rack below the feeding channel 1a.
本实施例中,工件输送带4上还设置送料导轨15。 In this embodiment, a feeding guide rail 15 is also provided on the workpiece conveyor belt 4 .
本实施例中,定位装置为设置于工件输送带末端两侧的定位感应器16和控制器(图中未画出),控制器与输送带马达5和定位感应器16连接。 In this embodiment, the positioning device is a positioning sensor 16 and a controller (not shown in the figure) arranged on both sides of the end of the workpiece conveyor belt, and the controller is connected to the conveyor belt motor 5 and the positioning sensor 16 .
本实施例中,排料输送带14的下方设置接料桶17。 In this embodiment, a receiving bucket 17 is arranged below the discharge conveyor belt 14 .
本实用新型的工作过程如下:将待加工的工件放入料架中,推料气缸推动料架至工件输送带处,工件从出料口出料,落至工件输送带的导轨上,输送带马达驱动输送带传动,输送工件,当工件到达相应位置 后,定位感应器将信号传输至控制器,控制器控制输送带马达停止工作,30度气缸将工件顶起,供机械手抓取,机械手抓取工件后,B轴传动马达通过传动件将机械手送至主轴夹爪处,Z轴定位气缸定位,主轴夹爪夹持,加工工件时,机械手和Z轴气缸归位,待一工序加工完成后,机械手伸出夹持工件后,回转气缸,将工件回转90︒,待轴向移动定位后,机械手夹爪松开,主轴夹爪夹持,加工工件时,机械手归位,当加工完成后,工捕盒将旋转至主轴夹爪下方,工捕盒接料后,将旋转至滑道处,工件沿滑道落至排料输送带上。 The working process of the utility model is as follows: put the workpiece to be processed into the material rack, the pushing cylinder pushes the material rack to the workpiece conveyor belt, the workpiece is discharged from the discharge port, and falls on the guide rail of the workpiece conveyor belt, and the conveyor belt The motor drives the conveyor belt to convey the workpiece. When the workpiece reaches the corresponding position, the positioning sensor transmits the signal to the controller, and the controller controls the conveyor belt motor to stop working. The 30-degree cylinder lifts the workpiece up for the manipulator to grab. After taking the workpiece, the B-axis transmission motor sends the manipulator to the spindle gripper through the transmission part, the Z-axis positioning cylinder is positioned, and the spindle gripper is clamped. When processing the workpiece, the manipulator and the Z-axis cylinder return to their positions. After the first process is completed , After the manipulator stretches out to clamp the workpiece, the rotary cylinder rotates the workpiece 90︒. After the axial movement and positioning, the manipulator jaws are released, and the main shaft jaws are clamped. When processing the workpiece, the manipulator returns to its original position. The work catch box will rotate to the bottom of the main shaft gripper. After receiving the material, the work catch box will rotate to the slideway, and the workpiece will fall along the slideway to the discharge conveyor belt.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520032982.2U CN204771789U (en) | 2015-01-19 | 2015-01-19 | Automatic unloading system that goes up of coupling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520032982.2U CN204771789U (en) | 2015-01-19 | 2015-01-19 | Automatic unloading system that goes up of coupling |
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| CN204771789U true CN204771789U (en) | 2015-11-18 |
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| CN201520032982.2U Expired - Lifetime CN204771789U (en) | 2015-01-19 | 2015-01-19 | Automatic unloading system that goes up of coupling |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104526443A (en) * | 2015-01-19 | 2015-04-22 | 南通爱慕希机械有限公司 | Automatic pipe connector feeding and discharging system |
| CN106975972A (en) * | 2017-05-24 | 2017-07-25 | 台州隆创科技有限公司 | Fully automatic machine feeding device and its automatic charging method |
| CN108188504A (en) * | 2018-01-16 | 2018-06-22 | 刘旭昇 | Malleable cast iron pipe fitting rotates feeding die head threading machine automatically |
| CN111604733A (en) * | 2020-06-27 | 2020-09-01 | 上海工程技术大学 | A cylinder inner circular grinding device for automatic loading and unloading |
-
2015
- 2015-01-19 CN CN201520032982.2U patent/CN204771789U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104526443A (en) * | 2015-01-19 | 2015-04-22 | 南通爱慕希机械有限公司 | Automatic pipe connector feeding and discharging system |
| CN106975972A (en) * | 2017-05-24 | 2017-07-25 | 台州隆创科技有限公司 | Fully automatic machine feeding device and its automatic charging method |
| CN108188504A (en) * | 2018-01-16 | 2018-06-22 | 刘旭昇 | Malleable cast iron pipe fitting rotates feeding die head threading machine automatically |
| CN108188504B (en) * | 2018-01-16 | 2020-02-07 | 永康市勤亿工贸有限公司 | Automatic rotary material taking and threading machine for malleable iron pipe fittings |
| CN111604733A (en) * | 2020-06-27 | 2020-09-01 | 上海工程技术大学 | A cylinder inner circular grinding device for automatic loading and unloading |
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