CN204766541U - Medical or for health products mixed filling system of ebonite bag - Google Patents
Medical or for health products mixed filling system of ebonite bag Download PDFInfo
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- CN204766541U CN204766541U CN201520291548.6U CN201520291548U CN204766541U CN 204766541 U CN204766541 U CN 204766541U CN 201520291548 U CN201520291548 U CN 201520291548U CN 204766541 U CN204766541 U CN 204766541U
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Abstract
The utility model relates to a medical or for the health products mixed packing system of ebonite bag, including the main control unit, main motor, vacuum pump, detecting element and execution unit, wherein the main control unit receives the notes liquid station signal that detecting element gathered, and the main control unit's output links to each other with the control circuit of main motor, the control circuit of vacuum pump and execution unit's control circuit respectively, and the output shaft of main motor passes through the detecting element 0 case and connects the mechanical revolving stage that the liquid system was annotated to the capsule. The utility model discloses utilize current hollow capsule solid of stereoplasm or semi -solid packing system to reequip, realized that the mixture of various medicaments is filled, carry out the transformation of equipment component to original stereoplasm hollow capsule system and just can satisfy the technological requirement, realize the injection of liquid mixing suspension and sealed, saved a large amount of equipment replacement costs.
Description
Technical field
This utility model relates to a kind of medical or health product capsule mixing filling technique, specifically a kind of medical or health product hard capsule mixing fill system.
Background technology
Current domestic production capsule is mainly divided into two large classes: 1) hard capsule: solid or semisolid are filled in hard capsules to be made; 2) soft capsule: oil-based liquid or to capsule material without dissolve liquid mixing suspension be closed in soft capsule.
Large with the investment of health care our factory with soft capsule fill liquid pharmaceutical factory, need when producing soft capsule to drop into soft capsule production line and filling machine, and only need purchase hard Capsules filling machine with hard Capsules fill liquid.
Soft capsule can not singlely be produced aborning, and in production soft capsule process, soft capsule and fill will be carried out simultaneously, and technique and complex procedures, production cost is high.
If consider to use hard capsule stowage unit to complete the operation of above-mentioned complexity, then existing hard capsule filling system equipment cannot meet complicated technological requirement, needs system to rectify and improve.
Utility model content
Can not singlely produce aborning for soft capsule in prior art, technique and complex procedures, the high deficiency of production cost, the medical or health product hard capsule mixing fill system that the technical problems to be solved in the utility model is to provide a kind of low cost, operation simplifies.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Medical or the health product hard capsule mixed filling system of this utility model, comprise main control unit, mair motor, vacuum pump, detecting unit and performance element, wherein main control unit receives the fluid injection station signal that detecting unit gathers, the outfan of main control unit is connected with the control circuit of the control circuit of mair motor, the control circuit of vacuum pump and performance element respectively, and the output shaft of mair motor connects the mechanical turntable of capsule liquid injection system by intermittent box.
Also have human and machine interface unit, itself and main control unit carry out both-way communication and are connected.
Described performance element comprises fluid injection Controlling solenoid valve, note solid or semi-solid Controlling solenoid valve and interior gluing Controlling solenoid valve, is installed on fluid injection respectively, notes in the power pipeline of cream and interior glue spreading apparatus.
Described power pipeline has air pressure pump, and it is communicated with the pneumatic input port of each dosing pump by pneumatic pipeline, and each metering delivery side of pump is connected to each liquid injecting mouth, each note cream mouth and each interior coating nozzle respectively by pipeline.
Machinery turntable comprises multiple station, be respectively dispensing station, detection station, fluid injection station, note solid or semi-solid station, inspection rejects station, gluing station, compress station, finished product guiding station and mold cleaning station, machinery turntable is at each station intermittently staying under the effect of mair motor and intermittent box, and the device be equipped with in each station realizes corresponding function.
Described detecting unit comprises at least four road sense channels, detects the signal in place of at least four capsules respectively; Priming device has at least four reservoir channels; Note cream device has at least four note cream passages.
This utility model has following beneficial effect and advantage:
1. this utility model utilizes existing hard Capsules solid or semi-solid fill system to reequip, achieve the mixed filling of various medicament, comprise the filling process that just can should complete at soft capsule fill system, just technological requirement can be met to the transformation that original hard Capsules system carries out equipment component, realize the injection of liquid mixing suspension and seal, saving a large amount of renewal of the equipment costs.
2. this utility model changes the sealing technology of hard Capsules into internal sealed by external seal formula first, eliminates external seal adhesive tape, having lacked sealing joint strip bonding process, saving work efficiency and cost when producing.
3. this utility model controls by mair motor the injection that a mechanical turntable just can realize all kinds of dosage forms such as fluid injection, note cream, injection micropill, water-honeyed pill or tablet to hard Capsules, substantially increases the production efficiency of filling product.
Accompanying drawing explanation
Fig. 1 is this utility model system block diagram;
Fig. 2 is the control method flow chart of this utility model application;
Fig. 3 is Electric Machine Control schematic diagram in this utility model;
Fig. 4 is fluid injection control principle drawing in this utility model;
Fig. 5 notes cream control principle drawing in this utility model;
Fig. 6 is fluid injection and note cream electromagnetic valve wiring diagram in this utility model;
Fig. 7 lacks capsule Cleaning Principle figure in this utility model.
Detailed description of the invention
Below in conjunction with Figure of description, this utility model is further elaborated.
As shown in Figure 1, a kind of medical or health product hard capsule mixed filling system of this utility model, comprise main control unit, mair motor, vacuum pump, detecting unit and performance element, wherein main control unit receives the fluid injection station signal that detecting unit gathers, the outfan of main control unit is connected with the control circuit of the control circuit of mair motor, the control circuit of vacuum pump and performance element respectively, and the output shaft of mair motor connects the mechanical turntable of capsule liquid injection system by intermittent box.
In this utility model, main control unit adopts PLC (Siemens, CPU224XP), mair motor (Tianjin reductor factory, OL90S/4BRE20ME, 1:11.57 motor 415V1.1KW) output shaft connect the mechanical turntable of capsule liquid injection system, when mair motor starts, driving mechanical turntable turns to each station and carries out intermittently staying.In the present embodiment, vacuum pump (Siemens Nash-elmo 2BV2061-ONC02-2P; 415V1.45KW) adopt negative-pressure adsorption function, the capsule body selected and recommended in fork feeding module hole, cap are separated.Whether detecting unit comprises at least four road sense channels, and the present embodiment is four tunnels, and each road all adopts optic fibre detector as detecting element, be admitted in lower module hole for the capsule body detecting capsule particle.Electric control theory figure as shown in Figure 3,4.
As shown in Figure 6, performance element comprises fluid injection Controlling solenoid valve, note solid or semi-solid Controlling solenoid valve and interior gluing Controlling solenoid valve, is installed on fluid injection respectively, notes in the power pipeline of cream and interior glue spreading apparatus.In performance element, each electromagnetic valve carries out on-off action under the control of main control unit, completes fluid injection, note cream, note micropill, water filling honeyed pill, note tablet and and gluing operation at corresponding station coupled system.Wherein, cream control principle drawing is noted as shown in Figure 5.
Power pipeline has air pressure pump, and it is communicated with the pneumatic input port of each dosing pump by pneumatic pipeline, and each metering delivery side of pump is connected to each liquid injecting mouth, each note cream mouth and each interior coating nozzle respectively by respective line.
As shown in Figure 7, detecting unit comprises at least four road sense channels, and the present embodiment adopts photoswitch as detecting element, detects (lacking capsule) in place signal of at least four capsules respectively; Priming device has at least four reservoir channels; Note cream device has at least four note cream passages.
In the present embodiment, liquid injecting mouth, note cream mouth and interior coating nozzle are four, and the capsule body in corresponding four lower module holes, each liquid injecting mouth, note cream mouth are connected with the delivery outlet of dosing pump respectively by respective line, and four liquid injecting mouths use a dosing pump.
Machinery turntable comprises multiple station, be respectively dispensing station, detection station, fluid injection station, note solid or semi-solid station, inspection rejects station, gluing station, compress station, finished product guiding station and mold cleaning station, machinery turntable is at each station intermittently staying under the effect of mair motor and intermittent box, and the device be equipped with in each station realizes corresponding function.The device wherein sending station, inspection rejects station, compression station, finished product guiding station and mold cleaning station corresponding controls completing of its action by frame for movement.
Also have human and machine interface unit, itself and main control unit carry out both-way communication and are connected.Man machine interface adopts touch screen (Siemens TP170B7), and staff can directly do in on-screen options, calls required interface, amendment optimum configurations and surveillance equipment running status.
As shown in Figure 2, the control method of this utility model application comprises the following steps:
Device power, system initialization;
Select corresponding station according to need of production, the container of corresponding station is prepared enough required medicament;
Main control unit controls vacuum pump and starts; Start dosing pump, air pressure pump;
After vacuum pump stable operation, main control unit controls mair motor startup, and mechanical turntable is rotated;
At dispensing station, machinery is selected and recommended fork and is sent in mechanical turntable upper module hole by the capsule in capsule hopper, utilizes vacuum pump negative pressure the capsule body in module hole, cap to be separated;
Mair motor controls turntable and turns to detection station, by whether having capsule body in detecting unit detection module hole;
If to detect in module that capsule body exists, then mechanical turntable moves to fluid injection station and note solid or semi-solid station and does intermittently staying, starts the electromagnetic valve of injection device on corresponding station, and the device be equipped with in each station realizes the injection of corresponding medicament;
Machinery turntable continues to run, and through inspection rejects station, gluing station, compresses the function that station, finished product guiding station and mold cleaning station complete each station, realizes a medicament stowing operation.
If detecting unit does not detect the capsule body in module hole, then on corresponding station, the electromagnetic valve of injection device does not start, and does not carry out the operation of injecting medicament.
In order to adapt to the needs produced, before system start-up, the container of corresponding station is prepared enough required medicament, according to the dosage form of capsule product, liquid preparation is dosed in the injection device container of corresponding fluid injection station, paste medicament, micropill medicament, water-honeyed pill medicament or tablet is dosed in the injection device container noting solid or semi-solid station, namely the injection of single dosage form be can realize, the mixing filling of fluid injection and micropill, the mixing filling of fluid injection and water-honeyed pill, fluid injection and the mixing filling of note cream also can be realized and the mixing of fluid injection and tablet is filled.
The method of this utility model application also comprises mends glue step, and carry out benefit glue at gluing station, namely the gluing electromagnetic valve of the glue spreading apparatus that this station of main control unit timing controlled is corresponding is opened and carried out benefit glue, to ensure the glue-spread of the fit sealing of gluing operating point.
In the present embodiment, after device start also initializes, main control unit and PLC first control vacuum pump and start, mair motor is started after 2 seconds, start air pressure pump and dosing pump (can manually boot separately and also start by control sequence in main control unit), make mechanical turntable start to rotate by mair motor running, under the effect of intermittent box, mechanical turntable does intermittently staying in each station; At dispensing station, machinery is selected and recommended fork and is one group by every for the capsule in capsule hopper four and sends into respectively in four module holes, and utilize vacuum pump negative pressure capsule body, cap in module hole to be separated, be placed in lower module hole by capsule body, capsule cap is placed in upper module hole; Mair motor controls turntable and turns to detection station (4 paths detect), determine in lower module hole, whether (4 paths) has capsule body, if detect capsule body in lower module hole to exist, then when turntable moves to fluid injection station, solenoid control dosing pump (the present embodiment adopts HighPower pump) promotes liquid or mastic injects capsule body.HighPower pump is equivalent to cylinder, and solenoid control source of the gas is opened, and makes the action of HighPower pump, HighPower pump is received on liquid container.Otherwise, if detect in lower module hole and detect that capsule body does not exist, electromagnetic valve does not work, and does not carry out fluid injection work, and liquid can inject (HighPower pump line road is with function of measuring) in HighPower pump line road, therefore, liquid or mastic can be injected by accurate quantitative analysis, after completing fluid injection, machinery turntable goes to note solid or semi-solid station, if now capsule product needs to note cream, note micropill, water filling honeyed pill or note tablet, the injection of corresponding medicament is then carried out at this station, then inspection rejects station, reject underproof capsule, go to gluing station again, to ensure the glue-spread of the fit sealing of gluing operating point, glue is coated in the inner side of capsule cap by this utility model by coating nozzle, the body of capsule is carried out again at compression station, cap fastens and compresses operation, finished capsule product is exported through finished product guiding station, and carry out cleaning operation at module cleaning station, to ensure the smooth and easy of next cyclic process.
If capsule product does not need fluid injection, then without the need to the container at fluid injection station for interior filling medicament, priming device is failure to actuate, and mechanical turntable is still by along turning to the operation that next bit carries out other stations.If in like manner do not need to inject cream, micropill, water-honeyed pill or tablet, then without the need to inserting corresponding medicament in the container of solid or semi-solid station yet.In this utility model, for the operation of dispensing station, inspection rejects station, compression station, finished product guiding station and mold cleaning station completes by by machinery.
This utility model utilizes existing hard Capsules solid or semi-solid fill system to realize the liquid injection process that just can should complete at soft capsule liquid injection system first, just can meet technological requirement to the transformation that original hard Capsules system carries out equipment component, realize the injection of liquid mixing suspension and carry out interior sealing.
Claims (6)
1. a medical or health product hard capsule mixed filling system, it is characterized in that: comprise main control unit, mair motor, vacuum pump, detecting unit and performance element, wherein main control unit receives the fluid injection station signal that detecting unit gathers, the outfan of main control unit is connected with the control circuit of the control circuit of mair motor, the control circuit of vacuum pump and performance element respectively, and the output shaft of mair motor connects the mechanical turntable of capsule liquid injection system by intermittent box.
2., by medical or health product hard capsule mixed filling system according to claim 1, it is characterized in that: also have human and machine interface unit, itself and main control unit carry out both-way communication and are connected.
3. by medical or health product hard capsule mixed filling system according to claim 1, it is characterized in that: described performance element comprises fluid injection Controlling solenoid valve, note solid or semi-solid Controlling solenoid valve and interior gluing Controlling solenoid valve, be installed on fluid injection respectively, note in the power pipeline of cream and interior glue spreading apparatus.
4. by medical or health product hard capsule mixed filling system according to claim 3, it is characterized in that: described power pipeline has air pressure pump, it is communicated with the pneumatic input port of each dosing pump by pneumatic pipeline, and each metering delivery side of pump is connected to each liquid injecting mouth, each note cream mouth and each interior coating nozzle respectively by pipeline.
5. by medical or health product hard capsule mixed filling system according to claim 1, it is characterized in that: mechanical turntable comprises multiple station, be respectively dispensing station, detection station, fluid injection station, note solid or semi-solid station, inspection rejects station, gluing station, compress station, finished product guiding station and mold cleaning station, machinery turntable is at each station intermittently staying under the effect of mair motor and intermittent box, and the device be equipped with in each station realizes corresponding function.
6., by medical or health product hard capsule mixed filling system according to claim 1, it is characterized in that: described detecting unit comprises at least four road sense channels, detect the signal in place of at least four capsules respectively; Priming device has at least four reservoir channels; Note cream device has at least four note cream passages.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520291548.6U CN204766541U (en) | 2015-05-07 | 2015-05-07 | Medical or for health products mixed filling system of ebonite bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520291548.6U CN204766541U (en) | 2015-05-07 | 2015-05-07 | Medical or for health products mixed filling system of ebonite bag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204766541U true CN204766541U (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520291548.6U Expired - Fee Related CN204766541U (en) | 2015-05-07 | 2015-05-07 | Medical or for health products mixed filling system of ebonite bag |
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| Country | Link |
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| CN (1) | CN204766541U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104921947A (en) * | 2015-05-07 | 2015-09-23 | 丹东金丸集团有限公司 | Hard capsule mixed filling system for medical or healthcare products and method for controlling hard capsule mixed filling system |
| CN105769520A (en) * | 2016-04-15 | 2016-07-20 | 优丫优科技股份有限公司 | Rehabilitation glasses based on motor driving |
-
2015
- 2015-05-07 CN CN201520291548.6U patent/CN204766541U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104921947A (en) * | 2015-05-07 | 2015-09-23 | 丹东金丸集团有限公司 | Hard capsule mixed filling system for medical or healthcare products and method for controlling hard capsule mixed filling system |
| CN104921947B (en) * | 2015-05-07 | 2019-02-12 | 丹东金丸集团有限公司 | Medical or health care product hard capsule mixed filling system and its control method |
| CN105769520A (en) * | 2016-04-15 | 2016-07-20 | 优丫优科技股份有限公司 | Rehabilitation glasses based on motor driving |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20200507 |