CN204674047U - A kind of full-automatic heat welded seam for filter screen closes shears collar production line - Google Patents

A kind of full-automatic heat welded seam for filter screen closes shears collar production line Download PDF

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Publication number
CN204674047U
CN204674047U CN201520307359.3U CN201520307359U CN204674047U CN 204674047 U CN204674047 U CN 204674047U CN 201520307359 U CN201520307359 U CN 201520307359U CN 204674047 U CN204674047 U CN 204674047U
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China
Prior art keywords
frame
support frame
gangbar
cylinder
filter screen
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Withdrawn - After Issue
Application number
CN201520307359.3U
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Chinese (zh)
Inventor
宋颖
袁野
朱涛
吴迪
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Anhui Yuanye Filter Material Co Ltd
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Anhui Yuanye Filter Material Co Ltd
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Priority to CN201520307359.3U priority Critical patent/CN204674047U/en
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Publication of CN204674047U publication Critical patent/CN204674047U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a kind of full-automatic heat welded seam for filter screen and close shearing collar production line, comprise raw material frame, hot melt sewing machine, tension adjustment conveying mechanism, shear, fixed length carriage, falsework, sleeve joint device and controller, hot melt sewing machine is arranged at the left of raw material frame, described tension adjustment conveying mechanism is arranged at the left of described hot melt sewing machine, described shear is fixedly installed in the end face of described tension adjustment conveying mechanism, described fixed length carriage is arranged at the left of tension adjustment conveying mechanism, described falsework is arranged at the rear of described fixed length carriage, described sleeve joint device is fixedly installed on the table top of described falsework, it is low that described controller solves existing artificial filter screen working (machining) efficiency, processing quality is difficult to ensure, the problem that processing cost is high.

Description

A kind of full-automatic heat welded seam for filter screen closes shears collar production line
Technical field
The utility model relates to filter screen technical field of processing equipment, is specifically related to a kind of full-automatic heat welded seam for filter screen and closes shearing collar production line.
Background technology
Textile fabric filter screen is mainly applicable to filtration, dedusting and separation requirement, is applicable to the filtration of all trades and professions such as chemical industry, food and pharmacy.Textile fabric filter screen is directly filter, and it has, and technique is simple, good permeability, uniform precision are stablized, do not leak, regenerability is good, reproduction speed is fast, easy for installation, efficiency is high and the feature of long service life.
Being generally manual suture's filter screen in existing filter screen production process, shearing filter screen and deposit manual is the filter screen collar, along with the development of society, cost of labor is more and more higher, the requirement of crudy, working (machining) efficiency is also more and more higher, bringing new challenge for labor-intensive enterprises, there is the problem that working (machining) efficiency is low, processing quality is difficult to guarantee, processing cost is high in existing artificial filter screen.
Utility model content
For solving the problems of the technologies described above, we have proposed a kind of full-automatic heat welded seam for filter screen and closing shearing collar production line, solving the problem that existing artificial filter screen working (machining) efficiency is low, processing quality is difficult to guarantee, processing cost is high.
For solving the problem, the technical solution of the utility model is as follows:
A kind of full-automatic heat welded seam for filter screen closes shears collar production line, comprise raw material frame, hot melt sewing machine, tension adjustment conveying mechanism, shear, fixed length carriage, falsework, sleeve joint device and controller, described raw material frame comprises bracing frame one, rotating shaft, adjusting rod, one-shot forming frame and post forming frame, described shaft bearing is installed on the top of support frame as described above one right-hand member, the middle part that described adjusting rod is installed on support frame as described above one is top, described one-shot forming frame is installed on the left part of support frame as described above one, described post forming frame is installed on the right-hand member of support frame as described above one, the top of described one-shot forming frame and post forming frame is provided with the forming tank of U-shaped structure, the forming tank of described one-shot forming frame is greater than the forming tank of post forming frame,
Described hot melt sewing machine is arranged at the left of support frame as described above one, and described hot melt sewing machine comprises bracing frame two, head and Cheng Tong mechanism, and described head is installed on support frame as described above two, and the socket of described Cheng Tong mechanism is installed on the bottom of described head;
Described tension adjustment conveying mechanism is arranged at the left of described hot melt sewing machine, described tension adjustment conveying mechanism comprises bracing frame three, feed mechanism and governing mechanism of tension, described feed mechanism is installed on the right-hand member top of support frame as described above three, and described governing mechanism of tension is installed in support frame as described above three;
Described shear is fixedly installed in the left end of support frame as described above three end face, described shear comprises cutting mechanism, feeding pressure mechanism and La Liao mechanism, described La Liao mechanism is installed on the bottom right of described shear inside, described feeding pressure mechanism is installed on the middle part of described shear inside, and described cutting mechanism is installed on the left part of described shear inside;
Fixed length carriage is arranged at the left side of described tension adjustment conveying mechanism, described fixed length carriage comprises bracing frame four, support bar, gangbar, cylinder, fork, broom head, delivery wheel, conveyer belt, servomotor and fixed length mechanism, the front side left and right directions on support frame as described above four top is provided with the described support bar of a row, the rear portion on the top of support frame as described above four is all provided with bearing block, described gangbar comprises gangbar one and gangbar two, described gangbar one bearing is installed in the bearing block on the left of support frame as described above four, described gangbar two bearing is installed in the bearing block on the right side of support frame as described above four, described fork is installed in described gangbar one and gangbar two respectively, described cylinder comprises cylinder one and cylinder two, the afterbody of described cylinder one and cylinder two is installed on the front portion in the middle part of two described support bars respectively, described gangbar one and gangbar two are separately installed with swing arm one and swing arm two, the piston rod of described cylinder one and cylinder two respectively with described swing arm one and swing arm two hinged, described broom head is installed on the bottom of described fork, described delivery wheel comprises delivery wheel one and delivery wheel two, described delivery wheel one and delivery wheel two respectively bearing are installed on the two ends, left and right at support frame as described above four top, described conveyer belt is installed on delivery wheel one and delivery wheel two, described servomotor is installed on the right side of support frame as described above four front portion, with drawing, described servomotor expects that mechanism driving is connected with described delivery wheel two respectively, described fixed length mechanism comprises scale plate, support and distance-sensor, described scale plate level is installed on the middle part of described support bar, described scale plate runs through the left and right directions of support frame as described above four, described support installing is on described scale plate, described distance-sensor is installed on described support,
Described falsework is arranged at the rear of support frame as described above four, the end face of described falsework is provided with panel, described sleeve joint device is installed on described panel, described sleeve joint device comprises bracing frame five, hydraulic cylinder, fixed bar and elevating lever, described hydraulic cylinder is installed on bracing frame five, described fixed bar is provided with two, the rear end face of bracing frame five is installed on side by side about two described fixed bars, the front end of described elevating lever is fixedly installed on the piston rod of described hydraulic cylinder, and described elevating lever is between two described fixed bars;
Described controller is electrically connected with described distance-sensor, hot melt sewing machine feed mechanism, governing mechanism of tension, La Liao mechanism, feeding pressure mechanism, cutting mechanism and cylinder respectively.
Preferably, the bottom between support frame as described above one and described tension adjustment conveying mechanism is connected with a connecting plate.
Preferably, described rotating shaft, adjusting rod, one-shot forming frame, post forming frame and Cheng Tong mechanism are positioned at same level height.
Preferably, the rear end of support frame as described above four end face is provided with buffer board.
Pass through technique scheme, a kind of full-automatic heat welded seam for filter screen that the utility model proposes closes shears collar production line, by arranging raw material frame, hot melt sewing machine, tension adjustment conveying mechanism, shear, fixed length carriage, falsework, sleeve joint device and controller, solve the problem that existing artificial filter screen working (machining) efficiency is low, processing quality is difficult to guarantee, processing cost is high.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 looks perspective view for a kind of full-automatic heat welded seam for filter screen disclosed in the utility model embodiment closes the right side of shearing collar production line;
Fig. 2 closes the perspective view of the tension adjustment conveying device of shearing collar production line for a kind of full-automatic heat welded seam for filter screen disclosed in the utility model embodiment;
Fig. 3 closes the perspective view of the fixed length carriage of shearing collar production line for a kind of full-automatic heat welded seam for filter screen disclosed in the utility model embodiment;
Perspective view is looked on the left side that Fig. 4 closes for a kind of full-automatic heat welded seam for filter screen disclosed in the utility model embodiment the shear shearing collar production line;
Perspective view is looked on the right side that Fig. 5 closes for a kind of full-automatic heat welded seam for filter screen disclosed in the utility model embodiment the shear shearing collar production line;
Fig. 6 is the close-up schematic view A of a kind of conjunction of the full-automatic heat welded seam for the filter screen shearing collar production line disclosed in the utility model embodiment;
Fig. 7 is the close-up schematic view B of a kind of conjunction of the full-automatic heat welded seam for the filter screen shearing collar production line disclosed in the utility model embodiment;
Fig. 8 is the close-up schematic view C of a kind of conjunction of the full-automatic heat welded seam for the filter screen shearing collar production line disclosed in the utility model embodiment;
Fig. 9 is the close-up schematic view D of a kind of conjunction of the full-automatic heat welded seam for the filter screen shearing collar production line disclosed in the utility model embodiment.
Numeral and the corresponding component title represented by letter in figure:
1. raw material frame 2. hot melt sewing machine 3. tension adjustment conveying device
4. shear 5. fixed length carriage 6. falsework
7. sleeve joint device 8. controller 11. bracing frame one
12. rotating shaft 13. adjusting rod 14. one-shot forming framves
15. post forming frame 16. forming tank 21. bracing frames two
22. head 23. Cheng Tong mechanism 31. bracing frames three
32. feed mechanism 33. governor motion 34. connecting plates
41. cutting mechanism 42. feeding pressure mechanism 43 La Liao mechanisms
51. bracing frame 4 52. support bar 53. gangbar
54. cylinder 55. fork 56. broom heads
57. delivery wheel 58. conveyer belt 59. servomotors
5a. fixed length mechanism 5b. bearing block 5c. swing arm one
5d. swing arm two 5e. buffer board 531. gangbar one
532. gangbar 2 541. cylinder 1 cylinders one
571. delivery wheel 1 delivery wheel two 5a1. scale plates
5a2. support 5a3. distance-sensor 61. panel
71. bracing frame 5 72. hydraulic cylinder 73. fixed bars
74. elevating levers.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Below in conjunction with embodiment and detailed description of the invention, the utility model is described in further detail.
Embodiment
As shown in figs 1-9, a kind of full-automatic heat welded seam for filter screen closes shears collar production line, comprise raw material frame 1, hot melt sewing machine 2, tension adjustment conveying device 3, shear 4, fixed length carriage 5, falsework 6, sleeve joint device 7 and controller 8, described raw material frame 1 comprises bracing frame 1, rotating shaft 12, adjusting rod 13, one-shot forming frame 14 and post forming frame 15, described rotating shaft 12 bearing is installed on the top of support frame as described above 1 right-hand member, the middle part that described adjusting rod 13 is installed on support frame as described above 1 is top, described one-shot forming frame 14 is installed on the left part of support frame as described above 1, described post forming frame 15 is installed on the right-hand member of support frame as described above 1, the top of described one-shot forming frame 14 and post forming frame 15 is provided with the forming tank 16 of U-shaped structure, the forming tank 16 of described one-shot forming frame 14 is greater than the forming tank 16 of post forming frame 15.
Described hot melt sewing machine 2 is arranged at the left of support frame as described above 1, described hot melt sewing machine 2 comprises bracing frame 2 21, head 22 and Cheng Tong mechanism 23, described head 22 is installed on support frame as described above 2 21, and the socket of described Cheng Tong mechanism 23 is installed on the bottom of described head 22; Described rotating shaft 12, adjusting rod 13, one-shot forming frame 14, post forming frame 15 and Cheng Tong mechanism 23 are positioned at same level height.
Described tension adjustment conveying device 3 is arranged at the left of described hot melt sewing machine 2, described tension adjustment conveying device 3 comprises bracing frame 3 31, feed mechanism 32 and governing mechanism of tension 33, described feed mechanism 32 is installed on the right-hand member top of support frame as described above 3 31, and described governing mechanism of tension 33 is installed in support frame as described above 3 31; Bottom between support frame as described above 1 and described tension adjustment conveying device 3 is connected with a connecting plate 34.
Described shear 4 is fixedly installed in the left end of support frame as described above 3 31 end face, described shear 4 comprises cutting mechanism 41, feeding pressure mechanism 42 and La Liao mechanism 43, described La Liao mechanism 43 is installed on the bottom right of described shear 4 inside, described feeding pressure mechanism 42 is installed on the middle part of described shear 4 inside, and described cutting mechanism 41 is installed on the left part of described shear 4 inside.
Fixed length carriage 5 is arranged at the left side of described tension adjustment conveying device 3, described fixed length carriage 5 comprises bracing frame 4 51, support bar 52, gangbar 53, cylinder 54, fork 55, broom head 56, delivery wheel 57, conveyer belt 58, servomotor 59 and fixed length mechanism 5a, the front side left and right directions on support frame as described above 4 51 top is provided with the described support bar 52 of a row, the rear portion on the top of support frame as described above 4 51 is all provided with bearing block 5b, described gangbar 53 comprises gangbar 1 and gangbar 2 532, described gangbar 1 bearing is installed in the bearing block 5b on the left of support frame as described above 4 51, described in described gangbar 2 532 bearing is installed on
In bearing block 5b on the right side of bracing frame 4 51, described fork 55 is installed in described gangbar 1 and gangbar 2 532 respectively, described cylinder 54 comprises cylinder 1 and cylinder 2 542, the afterbody of described cylinder 1 and cylinder 2 542 is installed on the front portion in the middle part of two described support bars 52 respectively, described gangbar 1 and gangbar 2 532 are separately installed with swing arm one 5c and swing arm two 5d, the piston rod of described cylinder 1 and cylinder 2 542 is hinged with described swing arm one 5c and swing arm two 5d respectively, described broom head 56 is installed on the bottom of described fork 55, described delivery wheel 57 comprises delivery wheel 1 and delivery wheel 2 572, described delivery wheel 1 and delivery wheel 2 572 respectively bearing are installed on the two ends, left and right at support frame as described above 4 51 top, described conveyer belt 58 is installed on delivery wheel 1 and delivery wheel 2 572, described servomotor 59 is installed on the right side of support frame as described above 4 51 front portion, described servomotor 59 is in transmission connection with described delivery wheel 2 572 and La Liao mechanism 43 respectively, described fixed length mechanism 5a comprises scale plate 5a1, support 5a2 and distance-sensor 5a3, described scale plate 5a1 level is installed on the middle part of described support bar 52, described scale plate 5a1 runs through the left and right directions of support frame as described above 4 51, described support 5a2 is installed on described scale plate 5a1, described distance-sensor 5a3 is installed on described support 5a2, the rear end of support frame as described above 4 51 end face is provided with buffer board 5e.
Described falsework 6 is arranged at the rear of support frame as described above 4 51, the end face of described falsework 6 is provided with panel 61, described sleeve joint device 7 is installed on described panel 61, described sleeve joint device 7 comprises bracing frame 5 71, hydraulic cylinder 72, fixed bar 73 and elevating lever 74, described hydraulic cylinder 72 is installed on bracing frame 5 71, described fixed bar 73 is provided with two, two described fixed bars about 73 are installed on the rear end face of bracing frame 5 71 side by side, the front end of described elevating lever 74 is fixedly installed on the piston rod of described hydraulic cylinder 72, described elevating lever 74 is between two described fixed bars 73.
Described controller 8 is electrically connected with described distance-sensor 5a3, hot melt sewing machine 2 feed mechanism 32, governing mechanism of tension 33, La Liao mechanism 43, feeding pressure mechanism 42, cutting mechanism 41 and cylinder 54 respectively.
Operation principle: bracing frame 11 supports and turns 12, raw material is installed in rotating shaft 12, raw material on adjusting rod zigzag conveying after through one-shot forming frame 14, post forming frame 15 enters Cheng Tong mechanism 23 after shaping, be stitched into after cylinder through hot melt sewing machine 2 and enter feed mechanism 31, feed mechanism 31 provides transmitting power, then after governor motion 33 adjustment barrel material tension force, La Liao mechanism 43 is entered, La Liao mechanism 43 also provides transmitting power, cylinder material is transported to distance-sensor 5a3 place through feeding pressure mechanism 42 and cutting mechanism 43 through conveyer belt 58, distance-sensor 5a3 transmission of signal is to controller 8, controller 8 control feeding pressure mechanism 42 clamping cylinder material then control cutting mechanism 41 start shear, shearing terminates rear controller 8 control cylinder 54 and promotes swing arm one 5c and swing arm two 5d and move, swing arm one 5c and swing arm two 5d moves and drives gangbar 1 and gangbar 2 532 to rotate respectively, gangbar 1 and gangbar 2 532 drive fork 55 forward rocking motion respectively, fork 55 drives broom head 56 to shift onto on panel 61 by the cylinder material of well cutting, then controller controls broom head 56, fork 55, gangbar 1, gangbar 2 53, swing arm one 5c, swing arm two 5d, cylinder 54, cutting mechanism 41 and feeding pressure mechanism 42 carry out homing action, a process-cycle completes, processing repeats this cycle, then sleeve joint device 7 is utilized to be socketed steel loop and rubber ring by cylinder material by staff.
Pass through technique scheme, a kind of full-automatic heat welded seam for filter screen that the utility model proposes closes shears collar production line, by arranging raw material frame 1, hot melt sewing machine 2, tension adjustment conveying device 3, shear 4, fixed length carriage 5, falsework 6, sleeve joint device 7 and controller 8, solve the problem that existing artificial filter screen working (machining) efficiency is low, processing quality is difficult to guarantee, processing cost is high.
Above-described is only that a kind of full-automatic heat welded seam for filter screen of the utility model closes the preferred embodiment shearing collar production line; should be understood that; for the person of ordinary skill of the art; under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.

Claims (4)

1. the full-automatic heat welded seam for filter screen closes and shears collar production line, it is characterized in that, comprise raw material frame, hot melt sewing machine, tension adjustment conveying mechanism, shear, fixed length carriage, falsework, sleeve joint device and controller, described raw material frame comprises bracing frame one, rotating shaft, adjusting rod, one-shot forming frame and post forming frame, described shaft bearing is installed on the top of support frame as described above one right-hand member, the middle part that described adjusting rod is installed on support frame as described above one is top, described one-shot forming frame is installed on the left part of support frame as described above one, described post forming frame is installed on the right-hand member of support frame as described above one, the top of described one-shot forming frame and post forming frame is provided with the forming tank of U-shaped structure, the forming tank of described one-shot forming frame is greater than the forming tank of post forming frame,
Described hot melt sewing machine is arranged at the left of support frame as described above one, and described hot melt sewing machine comprises bracing frame two, head and Cheng Tong mechanism, and described head is installed on support frame as described above two, and the socket of described Cheng Tong mechanism is installed on the bottom of described head;
Described tension adjustment conveying mechanism is arranged at the left of described hot melt sewing machine, described tension adjustment conveying mechanism comprises bracing frame three, feed mechanism and governing mechanism of tension, described feed mechanism is installed on the right-hand member top of support frame as described above three, and described governing mechanism of tension is installed in support frame as described above three;
Described shear is fixedly installed in the left end of support frame as described above three end face, described shear comprises cutting mechanism, feeding pressure mechanism and La Liao mechanism, described La Liao mechanism is installed on the bottom right of described shear inside, described feeding pressure mechanism is installed on the middle part of described shear inside, and described cutting mechanism is installed on the left part of described shear inside;
Fixed length carriage is arranged at the left side of described tension adjustment conveying mechanism, described fixed length carriage comprises bracing frame four, support bar, gangbar, cylinder, fork, broom head, delivery wheel, conveyer belt, servomotor and fixed length mechanism, the front side left and right directions on support frame as described above four top is provided with the described support bar of a row, the rear portion on the top of support frame as described above four is all provided with bearing block, described gangbar comprises gangbar one and gangbar two, described gangbar one bearing is installed in the bearing block on the left of support frame as described above four, described gangbar two bearing is installed in the bearing block on the right side of support frame as described above four, described fork is installed in described gangbar one and gangbar two respectively, described cylinder comprises cylinder one and cylinder two, the afterbody of described cylinder one and cylinder two is installed on the front portion in the middle part of two described support bars respectively, described gangbar one and gangbar two are separately installed with swing arm one and swing arm two, the piston rod of described cylinder one and cylinder two respectively with described swing arm one and swing arm two hinged, described broom head is installed on the bottom of described fork, described delivery wheel comprises delivery wheel one and delivery wheel two, described delivery wheel one and delivery wheel two respectively bearing are installed on the two ends, left and right at support frame as described above four top, described conveyer belt is installed on delivery wheel one and delivery wheel two, described servomotor is installed on the right side of support frame as described above four front portion, with drawing, described servomotor expects that mechanism driving is connected with described delivery wheel two respectively, described fixed length mechanism comprises scale plate, support and distance-sensor, described scale plate level is installed on the middle part of described support bar, described scale plate runs through the left and right directions of support frame as described above four, described support installing is on described scale plate, described distance-sensor is installed on described support,
Described falsework is arranged at the rear of support frame as described above four, the end face of described falsework is provided with panel, described sleeve joint device is installed on described panel, described sleeve joint device comprises bracing frame five, hydraulic cylinder, fixed bar and elevating lever, described hydraulic cylinder is installed on bracing frame five, described fixed bar is provided with two, the rear end face of bracing frame five is installed on side by side about two described fixed bars, the front end of described elevating lever is fixedly installed on the piston rod of described hydraulic cylinder, and described elevating lever is between two described fixed bars;
Described controller is electrically connected with described distance-sensor, hot melt sewing machine feed mechanism, governing mechanism of tension, La Liao mechanism, feeding pressure mechanism, cutting mechanism and cylinder respectively.
2. a kind of full-automatic heat welded seam for filter screen according to claim 1 closes and shears collar production line, and it is characterized in that, the bottom between support frame as described above one and described tension adjustment conveying mechanism is connected with a connecting plate.
3. a kind of full-automatic heat welded seam for filter screen according to claim 1 closes and shears collar production line, and it is characterized in that, described rotating shaft, adjusting rod, one-shot forming frame, post forming frame and Cheng Tong mechanism are positioned at same level height.
4. a kind of full-automatic heat welded seam for filter screen according to claim 1 closes and shears collar production line, and it is characterized in that, the rear end of support frame as described above four end face is provided with buffer board.
CN201520307359.3U 2015-05-13 2015-05-13 A kind of full-automatic heat welded seam for filter screen closes shears collar production line Withdrawn - After Issue CN204674047U (en)

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Application Number Priority Date Filing Date Title
CN201520307359.3U CN204674047U (en) 2015-05-13 2015-05-13 A kind of full-automatic heat welded seam for filter screen closes shears collar production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106273582A (en) * 2015-05-13 2017-01-04 安徽原野滤材有限公司 A kind of full-automatic heat welded seam for filter screen closes shears collar production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106273582A (en) * 2015-05-13 2017-01-04 安徽原野滤材有限公司 A kind of full-automatic heat welded seam for filter screen closes shears collar production line
CN106273582B (en) * 2015-05-13 2019-04-23 安徽原野滤材有限公司 A kind of full-automatic heat welded seam conjunction shearing lantern ring production line for strainer

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Granted publication date: 20150930

Effective date of abandoning: 20190423