CN204672576U - The automatic battery checker of a kind of piston - Google Patents
The automatic battery checker of a kind of piston Download PDFInfo
- Publication number
- CN204672576U CN204672576U CN201520148186.5U CN201520148186U CN204672576U CN 204672576 U CN204672576 U CN 204672576U CN 201520148186 U CN201520148186 U CN 201520148186U CN 204672576 U CN204672576 U CN 204672576U
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- automatic
- blanking
- measurement
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- material box
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Abstract
The utility model discloses the automatic battery checker of a kind of piston, comprise pedestal and feeding unit material, blanking unit, measuring unit and measure and control device, feeding unit material comprises material loading material box device and three-dimensional material loading moves materials device, material loading transition apparatus and material loading transition move materials device, measuring unit comprises test pin hole site device and automatic check device, automatic measurement diameter device, automatic marking device, measurement moves materials device and treats blanking device, blanking unit comprises blanking material box device and three-dimensional blanking moves materials device, measurement and control unit comprises intelligent measurement and control device and RFID read-write device, the front side of blanking material box device is also provided with safety guard.The beneficial effects of the utility model: this device can measure piston multiple spot diameter, automatic charging, automatic sorting blanking and automatic laser marking, and adopt modular construction, make each unit can cascading, thus improve certainty of measurement and measure efficiency, and then effectively save human cost.
Description
Technical field
The utility model relates to the automatic battery checker of a kind of piston.
Background technology
Piston is the vital part of Reciprocting piston compressor, and piston constantly moves back and forth in cylinder, and cylinder is cyclically air-breathing, compression and exhaust just.The kinematic accuracy of fit clearance major effect compressor of piston and cylinder and then the performance of remote-effects compressor.The multi-section diameter of piston all needs 100% detection aborning.Along with the adjustment of industry, be badly in need of research freezer compressor vital part intelligent testing technology and Intelligent assembly technology, exploitation freezer compressor vital part series detects and Fine Boring equipment automatically, greatly can improve the quality of product, reduce the labour produced.
At present, what most domestic compressor enterprise used is all the method for manual detection, and manual detection method then also exists the problem that accuracy of detection is not high and detection efficiency is lower.Under mass production conditions, the primary major issue of economize energy Shi Ge manufacturer while improving the quality of products.This just requires the corresponding raising of factory's detection level so that Timeliness coverage affects the factor of product quality.But, existing checkout equipment imperfection.Thus, piston automatic detection device is developed imperative.
Utility model content
For problem above-mentioned in correlation technique, the utility model proposes the automatic battery checker of a kind of piston, can effectively improve existing detection efficiency and accuracy of detection.
For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that
The automatic battery checker of a kind of piston, comprise pedestal and be integrally formed at the feeding unit material on described pedestal, blanking unit, measuring unit and measure and control device, described feeding unit material comprises the material loading transition apparatus that the material loading material box device being arranged on described base top surface one end and the three-dimensional material loading being separately positioned on described material loading material box device upper end move materials device and right side, wherein, the rear side of described material loading transition apparatus is also provided with material loading transition and moves materials device, described measuring unit comprises and is arranged on described material loading transition and moves the test pin hole site device on the right side of materials device and be set in turn in the automatic check device on the right side of the device of described test pin hole site, automatic measurement diameter device, automatic marking device moves materials device with the measurement being arranged at described automatic measurement diameter device upper end, wherein, the right side of described automatic marking device also arranges and needs blanking device, described blanking unit comprise be arranged at respectively described in treat that the three-dimensional blanking of blanking material box device on the right side of blanking device and its upper end moves materials device, described measurement and control unit comprise the intelligent measurement and control device that is arranged on the right side of described blanking material box device and be connected with described intelligent measurement and control device and the RFID read-write device be arranged on rear side of described blanking material box device, and, the front side of described blanking material box device is also provided with safety guard.
Further, described automatic measurement diameter device comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
Further, described material loading material box device can comprise one or more in drawing and pulling type magazine or leaf chain.
Further, described measurement moves materials device is one or more in manipulator, slide unit or conveyer belt.
Further, described blanking material box device comprises qualified magazine and defective magazine.
The beneficial effects of the utility model: this device has the advantage can measuring piston multiple spot diameter, automatic charging, automatic sorting blanking and automatic laser marking, and it adopts modularized design structure, make each unit can cascading, thus effectively improve its certainty of measurement and measure efficiency, there is higher reliability, and then effectively saved human cost, make it have higher economy and practicality.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of the automatic battery checker of piston according to the utility model embodiment;
Fig. 2 is the top view of the automatic battery checker of piston according to the utility model embodiment.
In figure:
1, pedestal; 2, material loading material box device; 3, three-dimensional material loading moves materials device; 4, material loading transition apparatus; 5, material loading transition moves materials device; 6, test pin hole site device; 7, automatic check device; 8, automatically diameter device is measured; 9, automatic marking device; 10, blanking device is treated; 11, measurement moves materials device; 12, three-dimensional blanking moves materials device; 13, blanking material box device; 14, intelligent measurement and control device; 15, RFID read-write device; 16, safety guard.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of the utility model protection.
As shown in Figure 1-2, the automatic battery checker of a kind of piston according to embodiment of the present utility model, comprise pedestal 1 and be integrally formed at the feeding unit material on described pedestal 1, blanking unit, measuring unit and measure and control device, described feeding unit material comprises the material loading transition apparatus 4 that the material loading material box device 2 being arranged on described pedestal 1 end face one end and the three-dimensional material loading being separately positioned on described material loading material box device 2 upper end move materials device 3 and right side, wherein, the rear side of described material loading transition apparatus 4 is also provided with material loading transition and moves materials device 5, described measuring unit comprises the automatic check device 7 being arranged on described material loading transition and moving the test pin hole site device 6 on the right side of materials device 5 and be set in turn on the right side of described test pin hole site device 6, automatic measurement diameter device 8, automatic marking device 9 moves materials device 11 with the measurement being arranged at described automatic measurement diameter device 8 upper end, wherein, the right side of described automatic marking device 9 also arranges and needs blanking device 10, described blanking unit comprise be arranged at respectively described in treat that the three-dimensional blanking of blanking material box device on the right side of blanking device 10 13 and its upper end moves materials device 12, described measurement and control unit comprise the intelligent measurement and control device 14 that is arranged on the right side of described blanking material box device 13 and be connected with described intelligent measurement and control device 14 and the RFID read-write device 15 be arranged on rear side of described blanking material box device 13, and, the front side of described blanking material box device 13 is also provided with safety guard 16.
In addition, in a specific embodiment, described automatic measurement diameter device 8 comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
In addition, in a specific embodiment, described material loading material box device 2 can comprise one or more in drawing and pulling type magazine or leaf chain.
In addition, in a specific embodiment, described measurement moves materials device 11 for one or more in manipulator, slide unit or conveyer belt.
In addition, in a specific embodiment, described blanking material box device 13 comprises qualified magazine and defective magazine.
Conveniently understand technique scheme of the present utility model, below by way of in concrete occupation mode, technique scheme of the present utility model is described in detail.
When specifically using, material loading material box device 2 is assembled by the mistake proofing of magazine position; The compositions such as high accuracy exclusive guideway mechanism.During material loading, once can put two magazines, below magazine, be furnished with exclusive guideway mechanism, and be convenient to change.Use the various sensor moment to respond to the presence or absence of two magazines, and carry out judging with presence or absence of workpiece, carry out mistake proofing process simultaneously, the material loading being convenient to next step captures.After material loading magazine is in place, three-dimensional material loading moves the manipulator grabbing workpiece of materials device 3, delivers to material loading transition apparatus 4, and material loading transition moves materials device 5 by work piece delivery to test pin hole site device 6, material loading part execution.
Test pin hole site device 6 connects feeding unit material and measuring unit, measurement moves materials device 11 and comprises manipulator, high accuracy conveyer etc. workpiece is transported to automatic check device 7 from test pin hole site device 6, automatic check device 7 can realize the transmission verifying part, reaches the object of automatic Verification.Measurement moves materials device 11 and workpiece is moved to measurement diameter device 8 automatically from check bit, automatic measurement diameter device 8 is made up of pneumatic transmitter automatic Precision Measurement device, workpiece automatic cylindrical precision positioning mechanism, accurate displacement and positioner and various position sensors etc., can realize the detection of piston multiposition diameter.Thus meet certainty of measurement requirement, and automatically measure diameter, when this device has taken into full account replacing measured workpiece kind, requirement efficiently easy to adjust.Terminate to measure after diameter, measure and move materials device 11 by work piece delivery to automatic marking device 9, realize automatic marking.This station configures a laser marking machine, carries out mark at top land.After mark terminates, work piece delivery to treating blanking device 10, measure portion execution.
Blanking unit comprises five groups of magazines and servo-positioning three-dimensional work piece delivery manipulator.During work; materials device 12 transfer robot is moved from treating that workpiece is taken out the relevant position being sent to respective packets group blanking material box device 13 by blanking device 10 fast by three-dimensional blanking; mutually without colliding with between workpiece; the completely rear automatic-prompting of charging tray changes dish; if next workpiece does not also change after coming and coils, autostop is waited for, changes rear automatic continuation and runs.
Three-dimensional moves materials device by can the manipulator of coordinate motion, servomotor, precise guide rail the Work piece high-speed mobile positioning mechanism, alignment sensor and the controller that control form.Two overlap the transfer mechanism driving mechanical hand action simultaneously respectively that direct transfers at a high speed, and pick and place a workpiece, equipment working stability is rapid at every turn.
Safety guard 16 is guarantee equipment and personal safety, and this automatic battery checker is equipped with safe grating in relevant position, if personnel cross safe grating in the equipment course of work, then equipment is understood autostop and reported to the police.
The measuring process of this device is quick, can not cause any scuffing to precision workpiece, and have that certainty of measurement is high, efficiency is high, the advantage of non-maintaining and good stability, be suitable for production scene and use.
In sum, this device has the advantage can measuring piston multiple spot diameter, automatic charging, automatic sorting blanking and automatic laser marking, and it adopts modularized design structure, make each unit can cascading, thus effectively improve its certainty of measurement and measure efficiency, there is higher reliability, and then effectively saved human cost, make it have higher economy and practicality.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (5)
1. the automatic battery checker of piston, the feeding unit material comprising pedestal (1) and be integrally formed on described pedestal (1), blanking unit, measuring unit and measure and control device, it is characterized in that, described feeding unit material comprises the material loading transition apparatus (4) that the material loading material box device (2) being arranged on described pedestal (1) end face one end and the three-dimensional material loading being separately positioned on described material loading material box device (2) upper end move materials device (3) and right side, wherein, the rear side of described material loading transition apparatus (4) is also provided with material loading transition and moves materials device (5), described measuring unit comprises the automatic check device (7) being arranged on described material loading transition and moving test pin hole site device (6) on the right side of materials device (5) and be set in turn in described test pin hole site device (6) right side, automatic measurement diameter device (8), automatic marking device (9) and the measurement being arranged at described automatic measurement diameter device (8) upper end move materials device (11), wherein, the right side of described automatic marking device (9) also arranges and needs blanking device (10), described blanking unit comprise be arranged at respectively described in treat that the blanking material box device (13) on blanking device (10) right side and the three-dimensional blanking of its upper end move materials device (12), described measurement and control unit comprise be arranged on described blanking material box device (13) right side intelligent measurement and control device (14) and be connected with described intelligent measurement and control device (14) and be arranged on described blanking material box device (13) rear side RFID read-write device (15), and, the front side of described blanking material box device (13) is also provided with safety guard (16).
2. the automatic battery checker of piston according to claim 1, it is characterized in that, described automatic measurement diameter device (8) comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
3. the automatic battery checker of piston according to claim 1, is characterized in that, described material loading material box device (2) comprise in drawing and pulling type magazine or leaf chain one or more.
4. the automatic battery checker of piston according to claim 1, is characterized in that, described measurement moves that materials device (11) is manipulator, one or more in slide unit or conveyer belt.
5. the automatic battery checker of piston according to claim 1, is characterized in that, described blanking material box device (13) comprises qualified magazine and defective magazine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520148186.5U CN204672576U (en) | 2015-03-16 | 2015-03-16 | The automatic battery checker of a kind of piston |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520148186.5U CN204672576U (en) | 2015-03-16 | 2015-03-16 | The automatic battery checker of a kind of piston |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204672576U true CN204672576U (en) | 2015-09-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520148186.5U Withdrawn - After Issue CN204672576U (en) | 2015-03-16 | 2015-03-16 | The automatic battery checker of a kind of piston |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204672576U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759418A (en) * | 2015-03-16 | 2015-07-08 | 机科发展科技股份有限公司 | Piston automatic detection sorting machine |
| CN105521950A (en) * | 2015-11-23 | 2016-04-27 | 四川长虹电器股份有限公司 | Method and device for automatically sorting pistons and regularly placing pistons |
| CN113714125A (en) * | 2021-08-19 | 2021-11-30 | 河南麒展实业有限公司 | Cylinder sorting device and sorting method |
-
2015
- 2015-03-16 CN CN201520148186.5U patent/CN204672576U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759418A (en) * | 2015-03-16 | 2015-07-08 | 机科发展科技股份有限公司 | Piston automatic detection sorting machine |
| CN105521950A (en) * | 2015-11-23 | 2016-04-27 | 四川长虹电器股份有限公司 | Method and device for automatically sorting pistons and regularly placing pistons |
| CN105521950B (en) * | 2015-11-23 | 2018-08-14 | 四川长虹电器股份有限公司 | Piston classification and by the method and device of piston regularly placing automatically |
| CN113714125A (en) * | 2021-08-19 | 2021-11-30 | 河南麒展实业有限公司 | Cylinder sorting device and sorting method |
| CN113714125B (en) * | 2021-08-19 | 2024-04-09 | 河南麒展实业有限公司 | Cylinder sorting device and sorting method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150930 Effective date of abandoning: 20180417 |