CN104759418A - Piston automatic detection sorting machine - Google Patents
Piston automatic detection sorting machine Download PDFInfo
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- CN104759418A CN104759418A CN201510114455.0A CN201510114455A CN104759418A CN 104759418 A CN104759418 A CN 104759418A CN 201510114455 A CN201510114455 A CN 201510114455A CN 104759418 A CN104759418 A CN 104759418A
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Abstract
The invention discloses a piston automatic detection sorting machine which comprises: a pedestal, a material loading unit, a material unloading unit, a measurement unit and a measuring and control unit. The material loading unit includes a material loading box apparatus, a three-dimensional material-loading material moving apparatus, a material-loading excessive apparatus, and a material-loading excessive material moving apparatus. The measurement unit includes a pin hole position detection apparatus, an automatic calibration apparatus, an automatic diameter measuring apparatus, an automatic labeling apparatus, a measurement material-moving apparatus and a to-be-unloaded apparatus. The material unloading unit includes a material unloading box apparatus and a three-dimensional material-unloading material moving apparatus. The measuring and control unit includes an intelligent measuring and control device and an RFID reading/writing apparatus. A safety protective apparatus is arranged on a front side of the material unloading box apparatus. The machine can be used for measuring multipoint diameters of a piston, automatically loading a material, automatically sorting and unloading a material, and automatically laser labeling the piston. In addition, by means of the modularized structure, the units can be combined in a cascading manner, thereby increasing measurement precision and efficiency and further saving labor cost effectively.
Description
Technical field
The present invention relates to the automatic battery checker of a kind of piston.
Background technology
Piston is the vital part of Reciprocting piston compressor, and piston constantly moves back and forth in cylinder, and cylinder is cyclically air-breathing, compression and exhaust just.The kinematic accuracy of fit clearance major effect compressor of piston and cylinder and then the performance of remote-effects compressor.The multi-section diameter of piston all needs 100% detection aborning.Along with the adjustment of industry, be badly in need of research freezer compressor vital part intelligent testing technology and Intelligent assembly technology, exploitation freezer compressor vital part series detects and Fine Boring equipment automatically, greatly can improve the quality of product, reduce the labour produced.
At present, what most domestic compressor enterprise used is all the method for manual detection, and manual detection method then also exists the problem that accuracy of detection is not high and detection efficiency is lower.Under mass production conditions, the primary major issue of economize energy Shi Ge manufacturer while improving the quality of products.This just requires the corresponding raising of factory's detection level so that Timeliness coverage affects the factor of product quality.But, existing checkout equipment imperfection.Thus, piston automatic detection device is developed imperative.
Summary of the invention
For problem above-mentioned in correlation technique, the present invention proposes the automatic battery checker of a kind of piston, can effectively improve existing detection efficiency and accuracy of detection.
For realizing above-mentioned technical purpose, technical scheme of the present invention is achieved in that
The automatic battery checker of a kind of piston, comprise pedestal and be integrally formed at the feeding unit material on described pedestal, blanking unit, measuring unit and measure and control device, described feeding unit material comprises the material loading excessive device that the material loading material box device being arranged on described base top surface one end and the three-dimensional material loading being separately positioned on described material loading material box device upper end move materials device and right side, wherein, the rear side of described material loading excessive device is also provided with material loading and excessively moves materials device, described measuring unit comprises and is arranged on described material loading and excessively moves the test pin hole site device on the right side of materials device and be set in turn in the automatic check device on the right side of the device of described test pin hole site, automatic measurement diameter device, automatic marking device moves materials device with the measurement being arranged at described automatic measurement diameter device upper end, wherein, the right side of described automatic marking device also arranges and needs blanking device, described blanking unit comprise be arranged at respectively described in treat that the three-dimensional blanking of blanking material box device on the right side of blanking device and its upper end moves materials device, described measurement and control unit comprise the intelligent measurement and control device that is arranged on the right side of described blanking material box device and be connected with described intelligent measurement and control device and the RFID read-write device be arranged on rear side of described blanking material box device, and, the front side of described blanking material box device is also provided with safety guard.
Further, described automatic measurement diameter device comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
Further, described material loading material box device can comprise one or more in drawing and pulling type magazine or leaf chain.
Further, described measurement moves materials device is one or more in manipulator, slide unit or conveyer belt.
Further, described blanking material box device comprises qualified magazine and defective magazine.
Beneficial effect of the present invention: this device has the advantage can measuring piston multiple spot diameter, automatic charging, automatic sorting blanking and automatic laser marking, and it adopts modularized design structure, make each unit can cascading, thus effectively improve its certainty of measurement and measure efficiency, there is higher reliability, and then effectively saved human cost, make it have higher economy and practicality.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the front view of the automatic battery checker of piston according to the embodiment of the present invention;
Fig. 2 is the top view of the automatic battery checker of piston according to the embodiment of the present invention.
In figure:
1, pedestal; 2, material loading material box device; 3, three-dimensional material loading moves materials device; 4, material loading excessive device; 5, material loading excessively moves materials device; 6, test pin hole site device; 7, automatic check device; 8, automatically diameter device is measured; 9, automatic marking device; 10, blanking device is treated; 11, measurement moves materials device; 12, three-dimensional blanking moves materials device; 13, blanking material box device; 14, intelligent measurement and control device; 15, RFID read-write device; 16, safety guard.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of protection of the invention.
As shown in Figure 1-2, the automatic battery checker of a kind of piston according to embodiments of the invention, comprise pedestal 1 and be integrally formed at the feeding unit material on described pedestal 1, blanking unit, measuring unit and measure and control device, described feeding unit material comprises the material loading excessive device 4 that the material loading material box device 2 being arranged on described pedestal 1 end face one end and the three-dimensional material loading being separately positioned on described material loading material box device 2 upper end move materials device 3 and right side, wherein, the rear side of described material loading excessive device 4 is also provided with material loading and excessively moves materials device 5, described measuring unit comprises the automatic check device 7 being arranged on described material loading and excessively moving the test pin hole site device 6 on the right side of materials device 5 and be set in turn on the right side of described test pin hole site device 6, automatic measurement diameter device 8, automatic marking device 9 moves materials device 11 with the measurement being arranged at described automatic measurement diameter device 8 upper end, wherein, the right side of described automatic marking device 9 also arranges and needs blanking device 10, described blanking unit comprise be arranged at respectively described in treat that the three-dimensional blanking of blanking material box device on the right side of blanking device 10 13 and its upper end moves materials device 12, described measurement and control unit comprise the intelligent measurement and control device 14 that is arranged on the right side of described blanking material box device 13 and be connected with described intelligent measurement and control device 14 and the RFID read-write device 15 be arranged on rear side of described blanking material box device 13, and, the front side of described blanking material box device 13 is also provided with safety guard 16.
In addition, in a specific embodiment, described automatic measurement diameter device 8 comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
In addition, in a specific embodiment, described material loading material box device 2 can comprise one or more in drawing and pulling type magazine or leaf chain.
In addition, in a specific embodiment, described measurement moves materials device 11 for one or more in manipulator, slide unit or conveyer belt.
In addition, in a specific embodiment, described blanking material box device 13 comprises qualified magazine and defective magazine.
Conveniently understand technique scheme of the present invention, below by way of in concrete occupation mode, technique scheme of the present invention is described in detail.
When specifically using, material loading material box device 2 is assembled by the mistake proofing of magazine position; The compositions such as high accuracy exclusive guideway mechanism.During material loading, once can put two magazines, below magazine, be furnished with exclusive guideway mechanism, and be convenient to change.Use the various sensor moment to respond to the presence or absence of two magazines, and carry out judging with presence or absence of workpiece, carry out mistake proofing process simultaneously, the material loading being convenient to next step captures.After material loading magazine is in place, three-dimensional material loading moves the manipulator grabbing workpiece of materials device 3, delivers to material loading excessive device 4, and material loading excessively moves materials device 5 by work piece delivery to test pin hole site device 6, material loading part execution.
Test pin hole site device 6 connects feeding unit material and measuring unit, measurement moves materials device 11 and comprises manipulator, high accuracy conveyer etc. workpiece is transported to automatic check device 7 from test pin hole site device 6, automatic check device 7 can realize the transmission verifying part, reaches the object of automatic Verification.Measurement moves materials device 11 and workpiece is moved to measurement diameter device 8 automatically from check bit, automatic measurement diameter device 8 is made up of pneumatic transmitter automatic Precision Measurement device, workpiece automatic cylindrical precision positioning mechanism, accurate displacement and positioner and various position sensors etc., can realize the detection of piston multiposition diameter.Thus meet certainty of measurement requirement, and automatically measure diameter, when this device has taken into full account replacing measured workpiece kind, requirement efficiently easy to adjust.Terminate to measure after diameter, measure and move materials device 11 by work piece delivery to automatic marking device 9, realize automatic marking.This station configures a laser marking machine, carries out mark at top land.After mark terminates, work piece delivery to treating blanking device 10, measure portion execution.
Blanking unit comprises five groups of magazines and servo-positioning three-dimensional work piece delivery manipulator.During work; materials device 12 transfer robot is moved from treating that workpiece is taken out the relevant position being sent to respective packets group blanking material box device 13 by blanking device 10 fast by three-dimensional blanking; mutually without colliding with between workpiece; the completely rear automatic-prompting of charging tray changes dish; if next workpiece does not also change after coming and coils, autostop is waited for, changes rear automatic continuation and runs.
Three-dimensional moves materials device by can the manipulator of coordinate motion, servomotor, precise guide rail the Work piece high-speed mobile positioning mechanism, alignment sensor and the controller that control form.Two overlap the transfer mechanism driving mechanical hand action simultaneously respectively that direct transfers at a high speed, and pick and place a workpiece, equipment working stability is rapid at every turn.
Safety guard 16 is guarantee equipment and personal safety, and this automatic battery checker is equipped with safe grating in relevant position, if personnel cross safe grating in the equipment course of work, then equipment is understood autostop and reported to the police.
The measuring process of this device is quick, can not cause any scuffing to precision workpiece, and have that certainty of measurement is high, efficiency is high, the advantage of non-maintaining and good stability, be suitable for production scene and use.
In sum, this device has the advantage can measuring piston multiple spot diameter, automatic charging, automatic sorting blanking and automatic laser marking, and it adopts modularized design structure, make each unit can cascading, thus effectively improve its certainty of measurement and measure efficiency, there is higher reliability, and then effectively saved human cost, make it have higher economy and practicality.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. the automatic battery checker of piston, the feeding unit material comprising pedestal (1) and be integrally formed on described pedestal (1), blanking unit, measuring unit and measure and control device, it is characterized in that, described feeding unit material comprises the material loading excessive device (4) that the material loading material box device (2) being arranged on described pedestal (1) end face one end and the three-dimensional material loading being separately positioned on described material loading material box device (2) upper end move materials device (3) and right side, wherein, the rear side of described material loading excessive device (4) is also provided with material loading and excessively moves materials device (5), described measuring unit comprises the automatic check device (7) being arranged on described material loading and excessively moving test pin hole site device (6) on the right side of materials device (5) and be set in turn in described test pin hole site device (6) right side, automatic measurement diameter device (8), automatic marking device (9) and the measurement being arranged at described automatic measurement diameter device (8) upper end move materials device (11), wherein, the right side of described automatic marking device (9) also arranges and needs blanking device (10), described blanking unit comprise be arranged at respectively described in treat that the blanking material box device (13) on blanking device (10) right side and the three-dimensional blanking of its upper end move materials device (12), described measurement and control unit comprise be arranged on described blanking material box device (13) right side intelligent measurement and control device (14) and be connected with described intelligent measurement and control device (14) and be arranged on described blanking material box device (13) rear side RFID read-write device (15), and, the front side of described blanking material box device (13) is also provided with safety guard (16).
2. the automatic battery checker of piston according to claim 1, it is characterized in that, described automatic measurement diameter device (8) comprises pneumatic automatic Precision Measurement device and the workpiece automatic cylindrical precision positioning mechanism, accurate displacement and the positioner that are connected with described pneumatic automatic Precision Measurement device and some sensors.
3. the automatic battery checker of piston according to claim 1, is characterized in that, described material loading material box device (2) can comprise in drawing and pulling type magazine or leaf chain one or more.
4. the automatic battery checker of piston according to claim 1, is characterized in that, described measurement moves that materials device (11) is manipulator, one or more in slide unit or conveyer belt.
5. the automatic battery checker of piston according to claim 1, is characterized in that, described blanking material box device (13) comprises qualified magazine and defective magazine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510114455.0A CN104759418B (en) | 2015-03-16 | 2015-03-16 | A kind of automatic battery checker of piston |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510114455.0A CN104759418B (en) | 2015-03-16 | 2015-03-16 | A kind of automatic battery checker of piston |
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| Publication Number | Publication Date |
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| CN104759418A true CN104759418A (en) | 2015-07-08 |
| CN104759418B CN104759418B (en) | 2018-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510114455.0A Active CN104759418B (en) | 2015-03-16 | 2015-03-16 | A kind of automatic battery checker of piston |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689270A (en) * | 2016-01-15 | 2016-06-22 | 珠海格力电器股份有限公司 | Automatic stator detection device |
| CN107345796A (en) * | 2017-08-22 | 2017-11-14 | 机科发展科技股份有限公司 | A kind of measurement apparatus and measuring method of part outer surface |
| CN107421488A (en) * | 2017-08-22 | 2017-12-01 | 机科发展科技股份有限公司 | Workpiece calibration equipment and measuring method |
| CN110270871A (en) * | 2018-03-16 | 2019-09-24 | 苏州汉扬精密电子有限公司 | Automatic transmitting |
| CN117019669A (en) * | 2023-10-10 | 2023-11-10 | 泰州市华威动力机械有限公司 | Piston pin external diameter measuring machine with automatic sorting function |
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| CN103203327A (en) * | 2013-04-15 | 2013-07-17 | 机科发展科技股份有限公司 | Intelligent gasket thickness and parallel degree detecting and sorting machine |
| CN203155569U (en) * | 2013-04-11 | 2013-08-28 | 机科发展科技股份有限公司 | Automatic tappet detection sorting machine |
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| CN204672576U (en) * | 2015-03-16 | 2015-09-30 | 机科发展科技股份有限公司 | The automatic battery checker of a kind of piston |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689270A (en) * | 2016-01-15 | 2016-06-22 | 珠海格力电器股份有限公司 | Automatic stator detection device |
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| CN107345796A (en) * | 2017-08-22 | 2017-11-14 | 机科发展科技股份有限公司 | A kind of measurement apparatus and measuring method of part outer surface |
| CN107421488A (en) * | 2017-08-22 | 2017-12-01 | 机科发展科技股份有限公司 | Workpiece calibration equipment and measuring method |
| CN107421488B (en) * | 2017-08-22 | 2023-11-03 | 机科发展科技股份有限公司 | Workpiece measuring equipment and measuring method |
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| CN110270871A (en) * | 2018-03-16 | 2019-09-24 | 苏州汉扬精密电子有限公司 | Automatic transmitting |
| CN117019669A (en) * | 2023-10-10 | 2023-11-10 | 泰州市华威动力机械有限公司 | Piston pin external diameter measuring machine with automatic sorting function |
| CN117019669B (en) * | 2023-10-10 | 2023-12-15 | 泰州市华威动力机械有限公司 | Piston pin external diameter measuring machine with automatic sorting function |
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| CN104759418B (en) | 2018-04-17 |
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