CN204519264U - 一种输送带式腰果烘烤设备 - Google Patents
一种输送带式腰果烘烤设备 Download PDFInfo
- Publication number
- CN204519264U CN204519264U CN201520097052.5U CN201520097052U CN204519264U CN 204519264 U CN204519264 U CN 204519264U CN 201520097052 U CN201520097052 U CN 201520097052U CN 204519264 U CN204519264 U CN 204519264U
- Authority
- CN
- China
- Prior art keywords
- conveyer belt
- cashew nut
- type
- heat
- insulating housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000001274 Anacardium occidentale Nutrition 0.000 title claims abstract description 46
- 240000001407 Anacardium occidentale Species 0.000 title claims abstract description 46
- 241000196324 Embryophyta Species 0.000 title claims abstract description 19
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 5
- 238000005755 formation reaction Methods 0.000 claims abstract description 5
- 239000002912 waste gas Substances 0.000 claims description 4
- 230000000875 corresponding Effects 0.000 claims description 3
- 235000013399 edible fruits Nutrition 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 239000004484 Briquette Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 239000003245 coal Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Abstract
一种输送带式腰果烘烤设备，属于干果烘烤设备领域，结构包括隔热外壳，设置在隔热外壳内呈垂直分布输送带机构组以及配套的加热装置，所述输送带机构的输送带为网孔式结构，其关键在于：所述隔热外壳借助中空式隔热层板形成上、下两层两级烘烤空间结构，在上、下两层烘烤空间内分别对应设置上层输送带机构和下层输送带机构，所述加热装置为在网孔式输送带形成的输送界面上、下方位置分布设置并连接导热油炉的导热排管。利用中空式隔热层板将隔热外壳分成两层烘烤空间，结合加热装置和余热利用装置在两层烘烤空间结构内来实现不同的烘烤温度，通过输送带机构组保证腰果可以均匀流畅、大规模烘干，烘干均匀，可以防止腰果烤焦，保障了腰果品质。
Description
技术领域
[0001] 本实用新型属于干果烘烤设备领域，具体涉及一种输送带式腰果烘烤设备。
背景技术
[0002] 随着人们生活水平的提高，腰果以其营养丰富、耐储藏而受到人们越来越多的重
[0003] 视。腰果在采摘后，需剥壳、去红衣、清洗、烘烤等工艺的处理，由于腰果在清洗后，吸收水分，造成腰果含水量高，需烘烤脱水保证腰果可以长时间储藏，因此烘烤工艺是决定腰果质量等级的重要因素。现有的腰果烘烤设备往往采用离心式脱水烘干机，这种高速旋转的脱水烘干方式容易对腰果的外形造成严重的伤害，不能进行大规模连续烘烤脱水，而且腰果清洗后，没有快速低耗能的烘干手段对腰果进行烘干，造成烘干不均匀，影响腰果品质。
发明内容
[0004] 本实用新型要解决的技术问题是提供一种输送带式腰果烘烤设备，利用中空式隔热层板将隔热外壳分成两层烘烤空间，结合加热装置和余热利用装置在两层烘烤空间结构内来实现不同的烘烤温度，通过输送带机构组保证腰果可以均匀流畅、大规模的烘干，腰果烘干均匀，可以有效防止腰果烤焦，保障了腰果品质。
[0005] 本实用新型采用的技术方案:一种输送带式腰果烘烤设备，结构包括隔热外壳，设置在隔热外壳内呈垂直分布输送带机构组以及配套的加热装置，所述输送带机构的输送带为网孔式结构，其关键在于:所述隔热外壳借助中空式隔热层板形成上、下两层两级烘烤空间结构，在上、下两层烘烤空间内分别对应设置上层输送带机构和下层输送带机构，所述加热装置为在网孔式输送带形成的输送界面上、下方位置分布设置并连接导热油炉的导热排管。
[0006] 进一步的，在隔热外壳上方一侧设置进料输送带、下方一侧设置卸料口。
[0007] 所述中空式隔热层板一端连接在隔热外壳内壁、另一端悬空设置形成落料孔结构。
[0008] 所述导热排管结构包括并连在左右贯通横管之间形成炉排状的换热管，进油口、出油口分别设置在左、右贯通横管上；所述换热管是复合式套管结构，内套管是一端封闭的盲管、借助端头支架定位在外套管内壁上。
[0009] 在上、下两层烘烤空间内分别设置余热利用装置。
[0010] 所述余热利用装置包括借助引风机分别与设置在上、下两层烘烤空间上方的出风口连通的蒸汽出风管，分别与设置在上、下两层烘烤空间下方的进风口连通的送热进风管，以及分别与蒸汽出风管和送热进风管连通、并设有冷风进风管和废气出风管的热交换器。
[0011] 在中空式隔热层板内分别对应设置送热进风管和蒸汽出风管。
[0012] 本实用新型产生的有益效果:(I)本实用新型利用中空式隔热层板将隔热外壳分成两层烘烤空间，结合加热装置和余热利用装置在两层烘烤空间结构内来实现不同的烘烤温度，实现腰果在上层烘烤空间烘干表面水分、在下层烘烤空间烘干本身含有水分；(2)本实用新型通过输送带机构组保证腰果可以均匀流畅、大规模的烘干，腰果烘干均匀，可以有效防止腰果烤焦，保障了腰果品质；(3)导热排管和余热利用装置的设置使空烤设备的能耗能降低、节省运行成本；(4)本实用新型的烘烤设备具有结构合理、易于维修、烘干效率尚等优点。
附图说明
[0013] 图1是本实用新型的结构示意图；
[0014] 图2是热交换器的结构示意图；
[0015]图3是换热排管示意图；
[0016] 图4是换热管剖视示意图；
[0017] 附图中:1-1代表中空式隔热层板，1-2代表进料输送带，1-3代表卸料口，2-1代表上层输送带机构，2-2代表下层输送带机构，3代表导热排管，3-1代表换热管，3-1-1代表内套管，3-1-2代表端头支架，3-1-3代表外套管，3-2代表进油口，3-3代表出油口，3-4代表左右贯通横管，4-1代表引风机，4-2代表蒸汽出风管，4-3代表送热进风管，4-4代表热交换器，4-5代表冷风进风管，4-6代表废气出风管。
具体实施方式
[0018] 参看附图1，一种输送带式腰果烘烤设备，结构包括隔热外壳，设置在隔热外壳内呈垂直分布输送带机构组以及配套的加热装置，所述输送带机构的输送带为网孔式结构，其关键在于:所述隔热外壳借助中空式隔热层板1-1形成上、下两层两级烘烤空间结构，在上、下两层烘烤空间内分别对应设置上层输送带机构2-1和下层输送带机构2-2，所述加热装置为在网孔式输送带形成的输送界面上、下方位置分布设置并连接导热油炉的导热排管3。输送带机构的输送带两侧竖直设置挡板，防止腰果输送过程中掉落在隔热外壳内；利用中空式隔热层板1-1将隔热外壳分成上、下两层烘烤空间，借助连接导热油炉的导热排管3加热形成不同温度的烘烤空间，上层烘烤空间用来烘干腰果表面的水分，下层烘烤空间用来烘烤腰果本身含有的水分，使腰果烘干脱水均匀，保证了腰果的质量等级；烘烤设备借助输送带机构组的输送可以批量烘干腰果，可以应用于腰果处理生产线中。
[0019] 在隔热外壳上方一侧设置进料输送带1-2、下方一侧设置卸料口 1-3。腰果借助进料输送带1-2的输送进入隔热外壳内上层输送带机构的输送界面上，再通过下层输送带机构2-2从卸料口 1-3排出。
[0020] 中空式隔热层板1-1 一端连接在隔热外壳内壁、另一端悬空设置形成落料孔结构。中空式隔热层板1-1 一端悬空设置形成落料孔结构，可以保证腰果在上下两层输送带机构之间传递。
[0021] 参看图1、3和4，导热排管3结构包括并连在左右贯通横管3-4之间形成炉排状的换热管3-1，进油口 3-2、出油口 3-3分别设置在左、右贯通横管上；所述换热管3-1是复合式套管结构，内套管3-1-1是一端封闭的盲管、借助端头支架3-1-2定位在外套管3-1-3内壁上。导热油炉能精确控制导热油的温度，进而通过导热排管4控制烘干机内的烘干温度，使煤球在合适的温度内进行烘干，防止烘干温度过高造成煤球燃烧。换热管3-1内设置一端封闭的盲管，由于盲管内的导热油不影响外套管3-1-3内的导热油的循环，相当于减小了导热油的液流截面积，从而增大了液流流速，使换热管3-1的刚度不变的情况下，增大了导热油的流速，达到了速度和刚度的设计要求。在循环过程中随着外套管3-1-3内的导热油温度增加，在对流和辐射的作用下，流入内套管3-1-1内的导热油与外套管3-1-3内的导热油进行热交换。当导热油温度降至较低时，关停循环泵，此时导热油经左右贯通横管3-4和换热管3-1进行自循环，内套管3-1-1内的导热油与外套3-1-3内的导热油进行热交换，完成自循环。所述换热管3-1的水平倾角为15~25°，即换热管3-1与导热油炉的炉底呈15-25°夹角、且出油口 3-3高于进油口 3-2。倾斜布置的换热管3_1具有自循环能力，当油温降至较低时，即可进行停掉循环泵，降低运行成本。内套管3-1-1可以在靠近进油口 3-2端封闭，也可以在靠近出油口 3-3端封闭。当温度降低、停止循环泵时，内套管3-1-1内的导热油与外套管3-1-3内的导热油进行对流，完成热交换，并在导热油自循环作用下，完成热量交换。
[0022] 参看图1和2，在上、下两层烘烤空间内分别设置余热利用装置。余热利用装置包括借助引风机4-1分别与设置在上、下两层烘烤空间上方的出风口连通的蒸汽出风管4-2，分别与设置在上、下两层烘烤空间下方的进风口连通的送热进风管4-3，以及分别与蒸汽出风管4-2和送热进风管4-3连通、并设有冷风进风管4-5和废气出风管4-6的热交换器4_4。在中空式隔热层板1-1内分别对应设置送热进风管4-3和蒸汽出风管4-2。余热利用装置的设置可以利用煤球加热产生的水蒸汽的热量来循环输送到烘干机内加热煤球，提高了能量的利用率。
Claims (7)
1.一种输送带式腰果烘烤设备，结构包括隔热外壳，设置在隔热外壳内呈垂直分布输送带机构组以及配套的加热装置，所述输送带机构的输送带为网孔式结构，其特征在于:所述隔热外壳借助中空式隔热层板(1-1)形成上、下两层两级烘烤空间结构，在上、下两层烘烤空间内分别对应设置上层输送带机构(2-1)和下层输送带机构(2-2)，所述加热装置为在网孔式输送带形成的输送界面上、下方位置分布设置并连接导热油炉的导热排管(3)。
2.根据权利要求1所述的输送带式腰果烘烤设备，其特征在于:在隔热外壳上方一侧设置进料输送带(1-2)、下方一侧设置卸料口(1-3)。
3.根据权利要求1所述的输送带式腰果烘烤设备，其特征在于:所述中空式隔热层板(1-1) 一端连接在隔热外壳内壁、另一端悬空设置形成落料孔结构。
4.根据权利要求1所述的输送带式腰果烘烤设备，其特征在于:所述导热排管(3)结构包括并连在左右贯通横管(3-4)之间形成炉排状的换热管(3-1)，进油口(3-2)、出油口(3-3)分别设置在左、右贯通横管上；所述换热管(3-1)是复合式套管结构，内套管(3-1-1)是一端封闭的盲管、借助端头支架(3-1-2)定位在外套管(3-1-3)内壁上。
5.根据权利要求1所述的输送带式腰果烘烤设备，其特征在于:在上、下两层烘烤空间内分别设置余热利用装置。
6.根据权利要求5所述的输送带式腰果烘烤设备，其特征在于:所述余热利用装置包括借助引风机(4-1)分别与设置在上、下两层烘烤空间上方的出风口连通的蒸汽出风管(4-2)，分别与设置在上、下两层烘烤空间下方的进风口连通的送热进风管(4-3)，以及分别与蒸汽出风管(4-2)和送热进风管(4-3)连通、并设有冷风进风管(4-5)和废气出风管(4-6)的热交换器(4-4)。
7.根据权利要求6所述的输送带式腰果烘烤设备，其特征在于:在中空式隔热层板(1-1)内分别对应设置送热进风管(4-3 )和蒸汽出风管(4-2 )。
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