CN204480302U - Wire harness intelligent testing machine networking structure - Google Patents
Wire harness intelligent testing machine networking structure Download PDFInfo
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- CN204480302U CN204480302U CN201520004120.9U CN201520004120U CN204480302U CN 204480302 U CN204480302 U CN 204480302U CN 201520004120 U CN201520004120 U CN 201520004120U CN 204480302 U CN204480302 U CN 204480302U
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- 238000012360 testing method Methods 0.000 title claims abstract description 136
- 230000006855 networking Effects 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 90
- 238000004891 communication Methods 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 238000007726 management method Methods 0.000 description 34
- 230000002950 deficient Effects 0.000 description 12
- 238000012797 qualification Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The utility model discloses wire harness intelligent testing machine networking structure, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine networking mechanism, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.The utility model utilizes software intelligent networking, and the reasonable arrangement production schedule is also according to actual production testing progress, and instant adjustment production test instruction, optimize and produce, cost is low, has fool proof, mistake proofing, warning and the remarkable function such as general.
Description
Technical field
The utility model relates to a kind of wire harness conducting instrument, is specifically related to wire harness intelligent testing machine networking structure.
Background technology
The wire harness loop checkout equipment that wire harness manufacturer uses carries out the detection of wire harness conducting, and can detect the open circuit of wire harness and wrong road by wire harness conducting instrument, we usually become wire harness loop monitor station.Manual contrast drawing uses homemade instrument, and we are called conduction device, can change a social system, taken away by doorbell switch with doorbell.One end is positive pole, and one end is negative pole, as long as or the multiple spot welding wiring whether conducting in the shield bore position of specifying, just can judge the open circuit of wire harness or wrong road at two of wire harness.This method is usually the manual inspection that trial production of new products is carried out.Existing wire harness conducting instrument versatility is low, and testing efficiency, testing cost is high, and intelligence degree is also low.
Summary of the invention
The purpose of this utility model is the above problem overcoming prior art existence, wire harness intelligent testing machine networking structure is provided, the utility model utilizes software intelligent networking, the reasonable arrangement production schedule according to actual production testing progress, instant adjustment production test instruction, optimize and produce, cost is low, has fool proof, mistake proofing, warning and the remarkable function such as general.
For realizing above-mentioned technical purpose, reach above-mentioned technique effect, the utility model is achieved through the following technical solutions:
Wire harness intelligent testing machine networking structure, comprise link planing method and wire harness intelligent testing machine of the production schedule and free device to divide into groups and test interlock method, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine networking structure, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.
Further, described wire harness intelligent testing machine networking structure comprises: the production schedule arranges main frame (1), test and management wireless telecommunications main frame (3) and wire harness intelligent testing machine (6), the described production schedule arranges main frame (1) to be connected with test and management wireless telecommunications main frame (3) by wireless network or cable network (2), and exchange information, described test and management wireless telecommunications main frame (3) is provided with management end wireless signal sending/receiving module (4), described wire harness intelligent testing machine (6) is provided with produces line end wireless signal sending/receiving module (5), described management end wireless signal sending/receiving module (4) and product line end wireless signal sending/receiving module (5) carry out interactive communication by wireless signal (7).
Further, the described production schedule and the free device planing method that links comprises the following steps:
Step 1) arranges main frame (1) to obtain from the production schedule needs specifications and models and the output plan of production wire harness;
Step 2) production schedule arrange main frame (1) by test and management wireless telecommunications main frame (3) understand wire harness intelligent testing machine (6) state and idle condition, according to equipment and producers' situation, the reasonable distribution production schedule;
The step 3) production schedule arranges main frame (1) to be arranged wire harness specifications and models and the quantity plan of production separately respectively to each wire harness intelligent testing machine (6) by test and management wireless telecommunications main frame (3);
The wire harness specifications and models that each wire harness intelligent testing machine (6) of step 4) has needed to producers' Real-time Feedback of this working group and quantity plan;
The producers of this working group of step 5) are undertaken producing and testing by the production schedule instruction of wire harness intelligent testing machine (6);
The producers of this working group of step 6) progressively complete production test task according to plan, and wire harness intelligent testing machine (6) is in real time to test and management wireless telecommunications main frame (3) feedback prodction situation;
The producers of this working group of step 7) complete production task, and personnel and wire harness intelligent testing machine (6) enter the armed state of new wire harness production task.
Further, described wire harness intelligent testing machine grouping comprises the following steps: with test interlock method
The employee of this operation position of each wire harness intelligent testing machine (6) of step 1) carries out production test by the instruction of production test plan;
Step 2) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as qualified, and be placed into certified products district, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done subtracts 1, defective wire harness quantity is constant, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done subtracts 1, and defective wire harness quantity is constant;
The employee of this operation position of step 3) produces wire harness, complete corresponding test formality, wire harness is judged as defective, and be placed into NonConforming Parts Area or district of doing over again, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done is constant, defective wire harness quantity adds 1, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done is constant, and defective wire harness quantity adds 1;
Speed of production and the production qualification rate of step 4) each wire harness intelligent testing machine (6) station Manufacturing Worker are different;
Step 5) test and management wireless telecommunications main frame (3) real-time statistics and gather the real-time production test information of each wire harness intelligent testing machine (6), and real-time update gather after the quantity completing wire harness, wire harness to be done and defective wire harness quantity;
Step 6) test and management wireless telecommunications main frame (3) real-time statistics and gather speed of production and the production qualification rate of each wire harness intelligent testing machine (6), real-time optimization also redistributes the production schedule task of each wire harness intelligent testing machine (6) work position, place employee;
Step 7) each wire harness intelligent testing machine (6) work position, place employee is by dynamic production schedule task, and with the fastest speed of production, the highest yields and minimum artificial and hold facility complete whole wire harness production schedules.
Further, the described production schedule arranges main frame (1) can connect simultaneously and control the test and management wireless telecommunications main frame (3) of arbitrary number.
Further, described test and management wireless telecommunications main frame (3) can connect simultaneously and manage the wire harness intelligent testing machine (6) of 1-256 platform.
The beneficial effects of the utility model are:
The utility model utilizes software intelligent networking, and the reasonable arrangement production schedule is also according to actual production testing progress, and instant adjustment production test instruction, optimize and produce, cost is low, has fool proof, mistake proofing, warning and the remarkable function such as general.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be implemented according to the content of instructions, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present utility model.Embodiment of the present utility model is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, and form a application's part, schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the network-building method schematic diagram of a kind of embodiment of the present utility model;
Fig. 2 is the front axis side view of a kind of embodiment of the present utility model;
Fig. 3 is the back side axis side view of a kind of embodiment of the present utility model;
Number in the figure illustrates: 1, the production schedule arranges main frame, 2, wireless network or cable network, 3, test and management wireless telecommunications main frame, 4, management end wireless signal sending/receiving module, 5, line end wireless signal sending/receiving module is produced, 6, wire harness intelligent testing machine, 7, wireless signal.
Embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the utility model in detail.
With reference to shown in Fig. 1, wire harness intelligent testing machine networking structure, comprise link planing method and wire harness intelligent testing machine of the production schedule and free device to divide into groups and test interlock method, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine networking structure, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.
Further, described wire harness intelligent testing machine networking structure comprises: the production schedule arranges main frame 1, test and management wireless telecommunications main frame 3 and wire harness intelligent testing machine 6, the described production schedule arranges main frame 1 to be connected with test and management wireless telecommunications main frame 3 by wireless network or cable network 2, and exchange information, described test and management wireless telecommunications main frame 3 is provided with management end wireless signal sending/receiving module 4, described wire harness intelligent testing machine 6 is provided with and produces line end wireless signal sending/receiving module 5, described management end wireless signal sending/receiving module 4 and product line end wireless signal sending/receiving module 5 carry out interactive communication by wireless signal 7.
Further, the described production schedule and the free device planing method that links comprises the following steps:
Step 1) arranges main frame 1 to obtain from the production schedule needs specifications and models and the output plan of production wire harness;
Step 2) production schedule arranges main frame 1 to be understood state and the idle condition of wire harness intelligent testing machine 6 by test and management wireless telecommunications main frame 3, according to equipment and producers' situation, the reasonable distribution production schedule;
The step 3) production schedule arranges main frame 1 to be arranged wire harness specifications and models and the quantity plan of production separately respectively to each wire harness intelligent testing machine 6 by test and management wireless telecommunications main frame 3;
The wire harness specifications and models that each wire harness intelligent testing machine 6 of step 4) has needed to producers' Real-time Feedback of this working group and quantity plan;
The producers of this working group of step 5 are undertaken producing and testing by the production schedule instruction of wire harness intelligent testing machine 6;
Step 6) producers of this working group progressively complete production test task according to plan, and wire harness intelligent testing machine 6 feeds back prodction situation to test and management wireless telecommunications main frame 3 in real time;
Step 7) producers of this working group complete production task, and personnel and wire harness intelligent testing machine 6 enter the armed state of new wire harness production task.
Further, described wire harness intelligent testing machine grouping comprises the following steps: with test interlock method
Step 1) employee of this operation position of each wire harness intelligent testing machine 6 carries out production test by the instruction of production test plan;
Step 2) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as qualified, and be placed into certified products district, the quantity completing wire harness of the wire harness intelligent testing machine 6 of this station adds 1, wire harness quantity to be done subtracts 1, defective wire harness quantity is constant, and feed back each single wire harness production result to test and management wireless telecommunications main frame 3, the quantity completing wire harness on test and management wireless telecommunications main frame 3 adds 1, wire harness quantity to be done subtracts 1, and defective wire harness quantity is constant;
Step 3) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as defective, and be placed into NonConforming Parts Area or district of doing over again, the quantity completing wire harness of the wire harness intelligent testing machine 6 of this station adds 1, wire harness quantity to be done is constant, defective wire harness quantity adds 1, and feed back each single wire harness production result to test and management wireless telecommunications main frame 3, the quantity completing wire harness on test and management wireless telecommunications main frame 3 adds 1, wire harness quantity to be done is constant, and defective wire harness quantity adds 1;
Step 4) speed of production of each wire harness intelligent testing machine 6 station Manufacturing Worker and production qualification rate different;
Step 5) test and management wireless telecommunications main frame 3 real-time statistics and gather the real-time production test information of each wire harness intelligent testing machine 6, and real-time update gather after the quantity completing wire harness, wire harness to be done and defective wire harness quantity;
Step 6) test and management wireless telecommunications main frame 3 real-time statistics and gather speed of production and the production qualification rate of each wire harness intelligent testing machine 6, real-time optimization also redistributes the production schedule task of each wire harness intelligent testing machine 6 place work position employee;
Step 7) each wire harness intelligent testing machine 6 place work position employee is by dynamic production schedule task, and with the fastest speed of production, the highest yields and minimum artificial and hold facility complete whole wire harness production schedules.
Further, the described production schedule arranges main frame 1 can connect simultaneously and control the test and management wireless telecommunications main frame 3 of arbitrary number.
Further, described test and management wireless telecommunications main frame 3 can connect simultaneously and manage the wire harness intelligent testing machine 6 of 1-256 platform.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. wire harness intelligent testing machine networking structure, it is characterized in that: described wire harness intelligent testing machine networking structure comprises: the production schedule arranges main frame (1), test and management wireless telecommunications main frame (3) and wire harness intelligent testing machine (6), the described production schedule arranges main frame (1) to be connected with test and management wireless telecommunications main frame (3) by wireless network or cable network (2), and exchange information, described test and management wireless telecommunications main frame (3) is provided with management end wireless signal sending/receiving module (4), described wire harness intelligent testing machine (6) is provided with produces line end wireless signal sending/receiving module (5), described management end wireless signal sending/receiving module (4) and product line end wireless signal sending/receiving module (5) carry out interactive communication by wireless signal (7).
2. wire harness intelligent testing machine networking structure according to claim 1, is characterized in that: the described production schedule arranges main frame (1) can connect simultaneously and control the test and management wireless telecommunications main frame (3) of arbitrary number.
3. wire harness intelligent testing machine networking structure according to claim 2, is characterized in that: described test and management wireless telecommunications main frame (3) can connect simultaneously and manage the wire harness intelligent testing machine (6) of 1-256 platform.
Priority Applications (1)
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CN201520004120.9U CN204480302U (en) | 2015-01-05 | 2015-01-05 | Wire harness intelligent testing machine networking structure |
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CN201520004120.9U CN204480302U (en) | 2015-01-05 | 2015-01-05 | Wire harness intelligent testing machine networking structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110850337A (en) * | 2019-10-24 | 2020-02-28 | 广州市槿泓电子有限公司 | Multi-wire-bundle testing system, method, device and storage medium |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110850337A (en) * | 2019-10-24 | 2020-02-28 | 广州市槿泓电子有限公司 | Multi-wire-bundle testing system, method, device and storage medium |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP02 | Change in the address of a patent holder |
Address after: 215153 Jiangsu city of Suzhou province science and Technology City high tech Zone Yandang Road No. 88 Patentee after: SUZHOU LZY TECHNOLOGY Co.,Ltd. Address before: 215011 No. 55 Xiangyang Road, hi tech Zone, Jiangsu, Suzhou Patentee before: SUZHOU LZY TECHNOLOGY Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 |