CN104484776A - Intelligent test task arranging method based on linkage of intelligent wiring harness testing machines and production orders - Google Patents
Intelligent test task arranging method based on linkage of intelligent wiring harness testing machines and production orders Download PDFInfo
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- CN104484776A CN104484776A CN201510003397.4A CN201510003397A CN104484776A CN 104484776 A CN104484776 A CN 104484776A CN 201510003397 A CN201510003397 A CN 201510003397A CN 104484776 A CN104484776 A CN 104484776A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06316—Sequencing of tasks or work
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/58—Testing of lines, cables or conductors
- G01R31/59—Testing of lines, cables or conductors while the cable continuously passes the testing apparatus, e.g. during manufacture
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06315—Needs-based resource requirements planning or analysis
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Abstract
The invention discloses an intelligent test task arranging method based on linkage of intelligent wiring harness testing machines and production orders. The method comprises the steps of networking of the intelligent wiring harness testing machines, linkage planning of a production plan and idle equipment, and linkage of grouping and testing of the intelligent wiring harness testing machines. By means of networking of the intelligent wiring harness testing machines, the multiple intelligent wiring harness testing machines can be communicated with a production plan arrangement host through a wireless or wired network. By means of linkage planning of the production plan and the idle equipment, the production plan can be arranged according to the condition of equipment. By means of linkage of grouping and testing of the intelligent wiring harness testing machines, a production task instruction can be allocated to a specific intelligent wiring harness testing machine, and the production test tasks of all the intelligent wiring harness testing machines can be adjusted according to actual production feedbacks. According to the method, intelligent networking is achieved by means of software, the production plan is reasonably arranged, the progress is tested according to actual production, a production test instruction can be adjusted instantly, production is optimized, cost is low, and the fool-proof function, the mistake-proof function, the warning function and universality are realized.
Description
Technical field
The present invention relates to a kind of wire harness conducting instrument, be specifically related to wire harness intelligent testing machine and produce order and link and intelligent arrange test assignment method.
Background technology
The wire harness loop checkout equipment that wire harness manufacturer uses carries out the detection of wire harness conducting, and can detect the open circuit of wire harness and wrong road by wire harness conducting instrument, we usually become wire harness loop monitor station.Manual contrast drawing uses homemade instrument, and we are called conduction device, can change a social system, taken away by doorbell switch with doorbell.One end is positive pole, and one end is negative pole, as long as or the multiple spot welding wiring whether conducting in the shield bore position of specifying, just can judge the open circuit of wire harness or wrong road at two of wire harness.This method is usually the manual inspection that trial production of new products is carried out.Existing wire harness conducting instrument versatility is low, and testing efficiency, testing cost is high, and intelligence degree is also low.
Summary of the invention
The object of the invention is to the above problem overcoming prior art existence, wire harness intelligent testing machine is provided and produces order and link and intelligent arrange test assignment method, the present invention utilizes software intelligent networking, the reasonable arrangement production schedule according to actual production testing progress, instant adjustment production test instruction, optimize and produce, cost is low, has fool proof, mistake proofing, warning and the remarkable function such as general.
For realizing above-mentioned technical purpose, reach above-mentioned technique effect, the present invention is achieved through the following technical solutions:
Wire harness intelligent testing machine with produce order and link and intelligent arrange test assignment method, comprise wire harness intelligent testing machine network-building method, link planing method and wire harness intelligent testing machine of the production schedule and free device divides into groups and test interlock method, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine network-building method, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.
Further, described wire harness intelligent testing machine network-building method comprises: the production schedule arranges main frame (1), test and management wireless telecommunications main frame (3) and wire harness intelligent testing machine (6), the described production schedule arranges main frame (1) to be connected with test and management wireless telecommunications main frame (3) by wireless network or cable network (2), and exchange information, described test and management wireless telecommunications main frame (3) is provided with management end wireless signal sending/receiving module (4), described wire harness intelligent testing machine (6) is provided with produces line end wireless signal sending/receiving module (5), described management end wireless signal sending/receiving module (4) and product line end wireless signal sending/receiving module (5) carry out interactive communication by wireless signal (7).
Further, the described production schedule and the free device planing method that links comprises the following steps:
Step 1) arranges main frame (1) to obtain from the production schedule needs specifications and models and the output plan of production wire harness;
Step 2) production schedule arrange main frame (1) by test and management wireless telecommunications main frame (3) understand wire harness intelligent testing machine (6) state and idle condition, according to equipment and producers' situation, the reasonable distribution production schedule;
The step 3) production schedule arranges main frame (1) to be arranged wire harness specifications and models and the quantity plan of production separately respectively to each wire harness intelligent testing machine (6) by test and management wireless telecommunications main frame (3);
The wire harness specifications and models that each wire harness intelligent testing machine (6) of step 4) has needed to producers' Real-time Feedback of this working group and quantity plan;
The producers of this working group of step 5) are undertaken producing and testing by the production schedule instruction of wire harness intelligent testing machine (6);
The producers of this working group of step 6) progressively complete production test task according to plan, and wire harness intelligent testing machine (6) is in real time to test and management wireless telecommunications main frame (3) feedback prodction situation;
The producers of this working group of step 7) complete production task, and personnel and wire harness intelligent testing machine (6) enter the armed state of new wire harness production task.
Further, described wire harness intelligent testing machine grouping comprises the following steps: with test interlock method
The employee of this operation position of each wire harness intelligent testing machine (6) of step 1) carries out production test by the instruction of production test plan;
Step 2) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as qualified, and be placed into certified products district, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done subtracts 1, defective wire harness quantity is constant, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done subtracts 1, and defective wire harness quantity is constant;
The employee of this operation position of step 3) produces wire harness, complete corresponding test formality, wire harness is judged as defective, and be placed into NonConforming Parts Area or district of doing over again, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done is constant, defective wire harness quantity adds 1, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done is constant, and defective wire harness quantity adds 1;
Speed of production and the production qualification rate of step 4) each wire harness intelligent testing machine (6) station Manufacturing Worker are different;
Step 5) test and management wireless telecommunications main frame (3) real-time statistics and gather the real-time production test information of each wire harness intelligent testing machine (6), and real-time update gather after the quantity completing wire harness, wire harness to be done and defective wire harness quantity;
Step 6) test and management wireless telecommunications main frame (3) real-time statistics and gather speed of production and the production qualification rate of each wire harness intelligent testing machine (6), real-time optimization also redistributes the production schedule task of each wire harness intelligent testing machine (6) work position, place employee;
Step 7) each wire harness intelligent testing machine (6) work position, place employee is by dynamic production schedule task, and with the fastest speed of production, the highest yields and minimum artificial and hold facility complete whole wire harness production schedules.
Further, the described production schedule arranges main frame (1) can connect simultaneously and control the test and management wireless telecommunications main frame (3) of arbitrary number.
Further, described test and management wireless telecommunications main frame (3) can connect simultaneously and manage the wire harness intelligent testing machine (6) of 1-256 platform.
The invention has the beneficial effects as follows:
The present invention utilizes software intelligent networking, and the reasonable arrangement production schedule is also according to actual production testing progress, and instant adjustment production test instruction, optimize and produce, cost is low, has fool proof, mistake proofing, warning and the remarkable function such as general.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of instructions, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the network-building method schematic diagram of a kind of embodiment of the present invention;
Number in the figure illustrates: 1, the production schedule arranges main frame, 2, wireless network or cable network, 3, test and management wireless telecommunications main frame, 4, management end wireless signal sending/receiving module, 5, line end wireless signal sending/receiving module is produced, 6, wire harness intelligent testing machine, 7, wireless signal.
Embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the present invention in detail.
With reference to shown in Fig. 1, wire harness intelligent testing machine with produce order and link and intelligent arrange test assignment method, comprise wire harness intelligent testing machine network-building method, link planing method and wire harness intelligent testing machine of the production schedule and free device divides into groups and test interlock method, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine network-building method, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.
Further, described wire harness intelligent testing machine network-building method comprises: the production schedule arranges main frame 1, test and management wireless telecommunications main frame 3 and wire harness intelligent testing machine 6, the described production schedule arranges main frame 1 to be connected with test and management wireless telecommunications main frame 3 by wireless network or cable network 2, and exchange information, described test and management wireless telecommunications main frame 3 is provided with management end wireless signal sending/receiving module 4, described wire harness intelligent testing machine 6 is provided with and produces line end wireless signal sending/receiving module 5, described management end wireless signal sending/receiving module 4 and product line end wireless signal sending/receiving module 5 carry out interactive communication by wireless signal 7.
Further, the described production schedule and the free device planing method that links comprises the following steps:
Step 1) arranges main frame 1 to obtain from the production schedule needs specifications and models and the output plan of production wire harness;
Step 2) production schedule arranges main frame 1 to be understood state and the idle condition of wire harness intelligent testing machine 6 by test and management wireless telecommunications main frame 3, according to equipment and producers' situation, the reasonable distribution production schedule;
The step 3) production schedule arranges main frame 1 to be arranged wire harness specifications and models and the quantity plan of production separately respectively to each wire harness intelligent testing machine 6 by test and management wireless telecommunications main frame 3;
The wire harness specifications and models that each wire harness intelligent testing machine 6 of step 4) has needed to producers' Real-time Feedback of this working group and quantity plan;
The producers of this working group of step 5 are undertaken producing and testing by the production schedule instruction of wire harness intelligent testing machine 6;
Step 6) producers of this working group progressively complete production test task according to plan, and wire harness intelligent testing machine 6 feeds back prodction situation to test and management wireless telecommunications main frame 3 in real time;
Step 7) producers of this working group complete production task, and personnel and wire harness intelligent testing machine 6 enter the armed state of new wire harness production task.
Further, described wire harness intelligent testing machine grouping comprises the following steps: with test interlock method
Step 1) employee of this operation position of each wire harness intelligent testing machine 6 carries out production test by the instruction of production test plan;
Step 2) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as qualified, and be placed into certified products district, the quantity completing wire harness of the wire harness intelligent testing machine 6 of this station adds 1, wire harness quantity to be done subtracts 1, defective wire harness quantity is constant, and feed back each single wire harness production result to test and management wireless telecommunications main frame 3, the quantity completing wire harness on test and management wireless telecommunications main frame 3 adds 1, wire harness quantity to be done subtracts 1, and defective wire harness quantity is constant;
Step 3) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as defective, and be placed into NonConforming Parts Area or district of doing over again, the quantity completing wire harness of the wire harness intelligent testing machine 6 of this station adds 1, wire harness quantity to be done is constant, defective wire harness quantity adds 1, and feed back each single wire harness production result to test and management wireless telecommunications main frame 3, the quantity completing wire harness on test and management wireless telecommunications main frame 3 adds 1, wire harness quantity to be done is constant, and defective wire harness quantity adds 1;
Step 4) speed of production of each wire harness intelligent testing machine 6 station Manufacturing Worker and production qualification rate different;
Step 5) test and management wireless telecommunications main frame 3 real-time statistics and gather the real-time production test information of each wire harness intelligent testing machine 6, and real-time update gather after the quantity completing wire harness, wire harness to be done and defective wire harness quantity;
Step 6) test and management wireless telecommunications main frame 3 real-time statistics and gather speed of production and the production qualification rate of each wire harness intelligent testing machine 6, real-time optimization also redistributes the production schedule task of each wire harness intelligent testing machine 6 place work position employee;
Step 7) each wire harness intelligent testing machine 6 place work position employee is by dynamic production schedule task, and with the fastest speed of production, the highest yields and minimum artificial and hold facility complete whole wire harness production schedules.
Further, the described production schedule arranges main frame 1 can connect simultaneously and control the test and management wireless telecommunications main frame 3 of arbitrary number.
Further, described test and management wireless telecommunications main frame 3 can connect simultaneously and manage the wire harness intelligent testing machine 6 of 1-256 platform.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. wire harness intelligent testing machine with produce order and link and intelligent arrange test assignment method, it is characterized in that: comprise wire harness intelligent testing machine network-building method, link planing method and wire harness intelligent testing machine of the production schedule and free device divides into groups and test interlock method, countless wire harness intelligent testing machine can arrange main frame to network respectively by wireless or cable network and the production schedule by described wire harness intelligent testing machine network-building method, the described production schedule and free device link planing method, can according to the situation planning plan of arranging production of equipment, described wire harness intelligent testing machine grouping can by production task order structure to concrete wire harness intelligent testing machine with test interlock method, and the production test task of each wire harness intelligent testing machine is adjusted in time according to actual production feedback.
2. wire harness intelligent testing machine according to claim 1 with produce order and link and intelligent arrange test assignment method, it is characterized in that: described wire harness intelligent testing machine network-building method comprises: the production schedule arranges main frame (1), test and management wireless telecommunications main frame (3) and wire harness intelligent testing machine (6), the described production schedule arranges main frame (1) to be connected with test and management wireless telecommunications main frame (3) by wireless network or cable network (2), and exchange information, described test and management wireless telecommunications main frame (3) is provided with management end wireless signal sending/receiving module (4), described wire harness intelligent testing machine (6) is provided with produces line end wireless signal sending/receiving module (5), described management end wireless signal sending/receiving module (4) and product line end wireless signal sending/receiving module (5) carry out interactive communication by wireless signal (7).
3. wire harness intelligent testing machine according to claim 1 with produce order and link and intelligent arrange test assignment method, it is characterized in that: the described production schedule and the free device planing method that links comprises the following steps:
Step 1) arranges main frame (1) to obtain from the production schedule needs specifications and models and the output plan of production wire harness;
Step 2) production schedule arrange main frame (1) by test and management wireless telecommunications main frame (3) understand wire harness intelligent testing machine (6) state and idle condition, according to equipment and producers' situation, the reasonable distribution production schedule;
The step 3) production schedule arranges main frame (1) to be arranged wire harness specifications and models and the quantity plan of production separately respectively to each wire harness intelligent testing machine (6) by test and management wireless telecommunications main frame (3);
The wire harness specifications and models that each wire harness intelligent testing machine (6) of step 4) has needed to producers' Real-time Feedback of this working group and quantity plan;
The producers of this working group of step 5) are undertaken producing and testing by the production schedule instruction of wire harness intelligent testing machine (6);
The producers of this working group of step 6) progressively complete production test task according to plan, and wire harness intelligent testing machine (6) is in real time to test and management wireless telecommunications main frame (3) feedback prodction situation;
The producers of this working group of step 7) complete production task, and personnel and wire harness intelligent testing machine (6) enter the armed state of new wire harness production task.
4. wire harness intelligent testing machine according to claim 2 with produce the order intelligence that link and arrange test assignment method, it is characterized in that: described wire harness intelligent testing machine grouping and test interlock method and comprise the following steps:
The employee of this operation position of each wire harness intelligent testing machine (6) of step 1) carries out production test by the instruction of production test plan;
Step 2) employee of this operation position produces wire harness, complete corresponding test formality, wire harness is judged as qualified, and be placed into certified products district, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done subtracts 1, defective wire harness quantity is constant, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done subtracts 1, and defective wire harness quantity is constant;
The employee of this operation position of step 3) produces wire harness, complete corresponding test formality, wire harness is judged as defective, and be placed into NonConforming Parts Area or district of doing over again, the quantity completing wire harness of the wire harness intelligent testing machine (6) of this station adds 1, wire harness quantity to be done is constant, defective wire harness quantity adds 1, and feed back each single wire harness production result to test and management wireless telecommunications main frame (3), the quantity completing wire harness on test and management wireless telecommunications main frame (3) adds 1, wire harness quantity to be done is constant, and defective wire harness quantity adds 1;
Speed of production and the production qualification rate of step 4) each wire harness intelligent testing machine (6) station Manufacturing Worker are different;
Step 5) test and management wireless telecommunications main frame (3) real-time statistics and gather the real-time production test information of each wire harness intelligent testing machine (6), and real-time update gather after the quantity completing wire harness, wire harness to be done and defective wire harness quantity;
Step 6) test and management wireless telecommunications main frame (3) real-time statistics and gather speed of production and the production qualification rate of each wire harness intelligent testing machine (6), real-time optimization also redistributes the production schedule task of each wire harness intelligent testing machine (6) work position, place employee;
Step 7) each wire harness intelligent testing machine (6) work position, place employee is by dynamic production schedule task, and with the fastest speed of production, the highest yields and minimum artificial and hold facility complete whole wire harness production schedules.
5. wire harness intelligent testing machine according to claim 2 with produce the order intelligence that link and arrange test assignment method, it is characterized in that: described production schedule arrangement main frame (1) can connect simultaneously and control the test and management wireless telecommunications main frame (3) of arbitrary number.
6. wire harness intelligent testing machine according to claim 2 with produce order and link and intelligent arrange test assignment method, it is characterized in that: described test and management wireless telecommunications main frame (3) can connect simultaneously and manage the wire harness intelligent testing machine (6) of 1-256 platform.
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| CN201510003397.4A CN104484776A (en) | 2015-01-05 | 2015-01-05 | Intelligent test task arranging method based on linkage of intelligent wiring harness testing machines and production orders |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106447157A (en) * | 2016-08-26 | 2017-02-22 | 隆鑫通用动力股份有限公司 | Product testing and supervision method and monitoring system thereof |
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| CN101706886A (en) * | 2009-08-28 | 2010-05-12 | 华南理工大学 | Order-driven Single-piece small-batch combined flow production method for processing workshop |
| US8015081B1 (en) * | 2007-05-01 | 2011-09-06 | Hector Franco | Supply-chain management system |
| CN103440554A (en) * | 2013-08-29 | 2013-12-11 | 中国科学院自动化研究所 | Motor producing quality monitoring and managing system and corresponding method |
| CN103679310A (en) * | 2012-09-12 | 2014-03-26 | 广州春晓信息科技有限公司 | Method and device for simulating production line |
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2015
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8015081B1 (en) * | 2007-05-01 | 2011-09-06 | Hector Franco | Supply-chain management system |
| CN101706886A (en) * | 2009-08-28 | 2010-05-12 | 华南理工大学 | Order-driven Single-piece small-batch combined flow production method for processing workshop |
| CN103679310A (en) * | 2012-09-12 | 2014-03-26 | 广州春晓信息科技有限公司 | Method and device for simulating production line |
| CN103440554A (en) * | 2013-08-29 | 2013-12-11 | 中国科学院自动化研究所 | Motor producing quality monitoring and managing system and corresponding method |
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Address after: 215153 Jiangsu province science and technology city of Suzhou high tech Zone Yandang Road No. 88 Applicant after: Suzhou LZY Technology Ltd. Address before: 215011 No. 55 Xiangyang Road, hi tech Zone, Jiangsu, Suzhou Applicant before: Suzhou LZY Technology Ltd. |
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Application publication date: 20150401 |