CN204451205U - A kind of full-automatic pressing machine - Google Patents
A kind of full-automatic pressing machine Download PDFInfo
- Publication number
- CN204451205U CN204451205U CN201420551932.0U CN201420551932U CN204451205U CN 204451205 U CN204451205 U CN 204451205U CN 201420551932 U CN201420551932 U CN 201420551932U CN 204451205 U CN204451205 U CN 204451205U
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- Prior art keywords
- full
- carrier
- frame
- vibrating diaphragm
- transmission
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- Expired - Lifetime
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- 238000003825 pressing Methods 0.000 title claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 39
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000009183 running Effects 0.000 abstract 1
- 239000012528 membrane Substances 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses a kind of full-automatic pressing machine, described full-automatic pressing machine comprises automatic charging part, compressed portion and hop.The accurate location that material loading part utilizes servomotor, shaft coupling, ball-screw, linear bearing, electric cylinder realizes vibrating diaphragm and transmission; Compressed portion utilizes Pneumatic slid platform to realize the pressing of vibrating diaphragm and frame; The carrier that frame is housed is sent to pressing position by transmitting device.Three Partial coordination runnings realize the full-automation of vibrating diaphragm to frame.The utility model structure achieves full-automatic loading and unloading, replaces original manual loading and unloading, meets the beat requirement of production, improves product quality and production efficiency, reduce production cost.
Description
[technical field]
The utility model relates to Microspeaker mounting equipment, particularly relates to a kind of full-automatic pressing machine.
[background technology]
In Microspeaker assembling process, in membrance (vibrating diaphragm) to frame (frame) operation, actual pressing position is very little, require that the vibrating diaphragm after having pressed is not out of shape, do not overflow glue, not non-stick portion, and bonding strength reaches requirement.Half-finished cleanliness factor, shape are had high requirements simultaneously.The great majority now commercially used are pipeline system operations, and the material loading of vibrating diaphragm and frame, blanking are all manual operationss, and pressing achieves mechanical press, as illustrated in fig. 1 and 2.
Existing manual press fit device has following deficiency:
Artificial loading and unloading impact the cleanliness factor of product to a certain extent, can not meet the production requirement of more high product quality; In addition, along with the continuous growth of human cost, manual operation is more and more difficult adapts to the continuous shortening of production cycle and the growth of product demand quantity.
[utility model content]
The embodiment of the present invention provides a kind of full-automatic pressing machine, comprises automatic charging part, compressed portion and hop; The accurate location that described material loading part utilizes servomotor, shaft coupling, ball-screw, linear bearing, electric cylinder realizes vibrating diaphragm and transmission; Described compressed portion utilizes Pneumatic slid platform to realize the pressing of vibrating diaphragm and frame; The carrier that frame is housed is sent to pressing position by transmitting device, also comprises with lower part: frame 1, translator unit 2, shifting fork mechanism 3, carrier detent mechanism 4, UV combining pressing head mechanism 5, vibrating diaphragm feed mechanism 6, Tray dish feed mechanism 7.
Wherein, described frame 1 is shaped steel Welding Structure, outer cover plate is steel plate, it is removable that roller is equipped with in bottom, the fixing lower margin of four adjustment heights is housed simultaneously, and described translator unit 2 drives transmission shaft to rotate by motor by gear drive, and driving wheel is rotated through idle pulley and drives flat belt to rotate, the carrier of frame is equipped with in flat belt transmission, and described vibrating diaphragm feed mechanism 6 realizes the location of vibrating diaphragm by the combination of servomotor, guide rail, leading screw.
Concrete, described shifting fork mechanism 3 comprises: Pneumatic slid platform is fixed on base plate, the structure installment of four shift forks is housed on little cylinder, entirety is installed on Pneumatic slid platform again, realize X to move to Y-direction, namely realize the carrier of SBR to push pressing position, carrier complete for pressing is pushed conveyer simultaneously and flow to next station.
Concrete, described carrier detent mechanism 4 comprises: the realization being realized carrier two positions by two cylinder series connection, linear bearing completes guide effect, and carrier realizes location by alignment pin.
Concrete, described UV combining pressing head mechanism 5 comprises: base plate is installed on portal frame, and top board is connected to by four adjustment screws position base plate regulating Z-direction; Cylinder is connected on top board 2 by cylinder mounting plate, and cylinder is connected with pressure head by guide rail, play the guiding role.
Concrete, described Tray dish feed mechanism 7 comprises: the transmission of charging tray relies on line slideway, ball-screw, servomotor to complete accurate location, utilizes cylinder to be elevated single-deck transport and the pile of charging tray.
Concrete, described translator unit 2 comprises material loading transmission, blanking transmission, backflow transmission.
The utility model has following characteristics relative to prior art:
Achieve loading and unloading contact with extraneous zero and full-automation is produced;
Improve product quality and production efficiency, reduce production cost.
[accompanying drawing explanation]
The existing manual press fit device structure chart 1 that Fig. 1 provides for the utility model prior art;
The existing manual press fit device structure chart 2 that Fig. 2 provides for the utility model prior art;
The structure chart 1 of the full-automatic pressing machine that Fig. 3 provides for the utility model embodiment;
The structure chart 2 of the full-automatic pressing machine that Fig. 4 provides for the utility model embodiment;
The structure chart 1 of the carrier detent mechanism that Fig. 5 provides for the utility model embodiment;
The structure chart 2 of the carrier detent mechanism that Fig. 6 provides for the utility model embodiment;
The structure chart of the pressure heads mechanism that Fig. 7 provides for the utility model embodiment;
The structure chart 1 of the Tray dish feed mechanism that Fig. 8 provides for the utility model embodiment;
The structure chart 2 of the Tray dish feed mechanism that Fig. 9 provides for the utility model embodiment
[detailed description of the invention]
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with embodiment, the utility model is further elaborated.Should be appreciated that described herein is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of the utility model protection.
The object of the utility model embodiment, provides a kind of full-automatic pressing machine.As shown in figs. 2-9, automatic charging part, compressed portion and hop is comprised.The accurate location that described material loading part utilizes servomotor, shaft coupling, ball-screw, linear bearing, electric cylinder realizes vibrating diaphragm and transmission; Described compressed portion utilizes Pneumatic slid platform to realize the pressing of vibrating diaphragm and frame; The carrier that frame is housed is sent to pressing position by transmitting device, it is characterized in that, also comprises with lower part: frame 1, translator unit 2, shifting fork mechanism 3, carrier detent mechanism 4, UV combining pressing head mechanism 5, vibrating diaphragm feed mechanism 6, Tray dish feed mechanism 7.
Concrete, described translator unit 2 comprises material loading transmission, blanking transmission, backflow transmission.
Concrete, described frame 1 is shaped steel Welding Structure, outer cover plate is steel plate, it is removable that roller is equipped with in bottom, the fixing lower margin of four adjustment heights is housed simultaneously, and described translator unit 2 drives transmission shaft to rotate by motor by gear drive, and driving wheel is rotated through idle pulley and drives flat belt to rotate, the carrier of frame is equipped with in flat belt transmission, and described vibrating diaphragm feed mechanism 6 realizes the location of vibrating diaphragm by the combination of servomotor, guide rail, leading screw.
Described shifting fork mechanism 3 comprises: Pneumatic slid platform is fixed on base plate, and the structure installment of four shift forks is housed on little cylinder, entirety is installed on Pneumatic slid platform again, realizes X and moves to Y-direction.Concrete, as Fig. 3-4: Pneumatic slid platform 3 is fixed on base plate 4, being equipped with four follows the structure 1 of shift fork to be arranged on little cylinder 2, entirety is installed on Pneumatic slid platform 3 again, realize X to moving with Y-direction thus realizing the carrier of SBR to push pressing position, carrier complete for pressing is pushed conveyer simultaneously and flow to next station.
Described carrier detent mechanism 4 comprises: the realization being realized carrier two positions by two cylinder series connection, linear bearing completes guide effect, and carrier realizes location by alignment pin.Concrete, as Fig. 5-6: the realization being realized carrier two positions by two cylinders 1 and 2 series connection, linear bearing 3 completes guide effect, and carrier is by the existing location of alignment pin real 4.
Described UV combining pressing head mechanism 5 comprises: base plate is installed on portal frame, and top board is connected to by four adjustment screws position base plate regulating Z-direction; Cylinder is connected on top board 2 by cylinder mounting plate, and cylinder is connected with pressure head by guide rail, play the guiding role.Concrete, as Fig. 7: base plate 1 is installed on portal frame, top board 2 is connected to by four adjustment screws position base plate 1 regulating Z-direction; Cylinder 3 is connected on top board 2 by cylinder mounting plate 4, and cylinder 3 is connected with pressure head 5 by guide rail 6, play the guiding role.
Described Tray dish feed mechanism 7 comprises: the transmission of charging tray relies on line slideway, ball-screw, servomotor to complete accurate location, utilizes cylinder to be elevated single-deck transport and the pile of charging tray.Concrete, if Fig. 8-9:1 is dishful position, 2 is feeding position, and 3 is blank panel position, and the transmission of charging tray relies on line slideway 6, ball-screw 5, servomotor 7 to complete accurate location; Cylinder is utilized to be elevated single-deck transport and the pile of charging tray.
Operation principle of the present utility model is that the carrier that frame is housed delivers to feeding station by material loading conveyer belt 2, then delivers to pressing position location by shifting fork mechanism 3, and detent mechanism 4 is located and makes membrane locate suction nozzle and arrives positioning height position; Membrane in charging tray takes out (can get 2) by the manipulator suction nozzle in charging tray feed mechanism 7 simultaneously, and is placed on pre-determined bit suction nozzle and carries out pre-determined bit; By electric cylinder manipulator suction nozzle, the membrane after pre-determined bit being delivered to the membrane waited in position location locates on suction nozzle, and membrane locates suction nozzle and moves to membrane pressing height and position; UV pressure head 5 declines and carries out pressing, and UV irradiates solidification simultaneously; UV pressure head lifts, and by shifting fork mechanism 3, carrier after pressing is delivered to blanking conveyer belt 2 and spreads out of this equipment, and the carrier simultaneously next one being equipped with frame delivers to pressing position location.Enter the circulation that next is new.This equipment has 2 bonding station, and is symmetrical design, can multiple devices series connection group line.
The utility model has following characteristics relative to prior art:
Achieve loading and unloading contact with extraneous zero and full-automation is produced;
Improve product quality and production efficiency, reduce production cost.
The above detailed description of the invention of the present utility model, does not form the restriction to the utility model protection domain.Any various other done by technical conceive of the present utility model change and distortion accordingly, all should be included in the protection domain of the utility model claim.
Claims (6)
1. a full-automatic pressing machine, comprises automatic charging part, compressed portion and hop, the accurate location that described material loading part utilizes servomotor, shaft coupling, ball-screw, linear bearing, electric cylinder realizes vibrating diaphragm and transmission, described compressed portion utilizes Pneumatic slid platform to realize the pressing of vibrating diaphragm and frame, the carrier that frame is housed is sent to pressing position by transmitting device, it is characterized in that, also comprise with lower part: frame (1), translator unit (2), shifting fork mechanism (3), carrier detent mechanism (4), UV combining pressing head mechanism (5), vibrating diaphragm feed mechanism (6), Tray dish feed mechanism (7), described frame (1) is shaped steel Welding Structure, outer cover plate is steel plate, it is removable that roller is equipped with in bottom, the fixing lower margin of four adjustment heights is housed simultaneously, described translator unit (2) drives transmission shaft to rotate by motor by gear drive, driving wheel is rotated through idle pulley and drives flat belt to rotate, the carrier of frame is equipped with in flat belt transmission, described vibrating diaphragm feed mechanism (6) passes through servomotor, guide rail, the combination of leading screw realizes the location of vibrating diaphragm.
2. full-automatic pressing machine as claimed in claim 1, it is characterized in that: described shifting fork mechanism (3) specifically comprises: Pneumatic slid platform is fixed on base plate, the structure installment of four shift forks is housed on little cylinder, entirety is installed on Pneumatic slid platform again, realize X to move to Y-direction, namely realize the carrier of SBR to push pressing position, carrier complete for pressing is pushed conveyer simultaneously and flow to next station.
3. full-automatic pressing machine as claimed in claim 1 or 2, it is characterized in that: described carrier detent mechanism (4) specifically comprises: the realization being realized carrier two positions by two cylinder series connection, linear bearing completes guide effect, and carrier realizes location by alignment pin.
4. the full-automatic pressing machine described in claim 1 or 2, is characterized in that: described UV combining pressing head mechanism (5) specifically comprises: base plate is installed on portal frame, and top board is connected to by four adjustment screws position base plate regulating Z-direction; Cylinder is connected on top board by cylinder mounting plate, and cylinder is connected with pressure head by guide rail, play the guiding role.
5. full-automatic pressing machine as claimed in claim 1 or 2, it is characterized in that: described Tray dish feed mechanism (7) specifically comprises: the transmission of charging tray relies on line slideway, ball-screw, servomotor to complete accurate location, utilize cylinder to be elevated single-deck transport and the pile of charging tray.
6. full-automatic pressing machine as claimed in claim 1, is characterized in that: described translator unit (2) specifically comprises material loading transmission, blanking transmission, backflow transmission.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420551932.0U CN204451205U (en) | 2014-09-25 | 2014-09-25 | A kind of full-automatic pressing machine |
Applications Claiming Priority (1)
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CN201420551932.0U CN204451205U (en) | 2014-09-25 | 2014-09-25 | A kind of full-automatic pressing machine |
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CN204451205U true CN204451205U (en) | 2015-07-08 |
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CN201420551932.0U Expired - Lifetime CN204451205U (en) | 2014-09-25 | 2014-09-25 | A kind of full-automatic pressing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106976244A (en) * | 2016-11-15 | 2017-07-25 | 安庆市恒昌机械制造有限责任公司 | A kind of pressing processing unit and method processed for material |
-
2014
- 2014-09-25 CN CN201420551932.0U patent/CN204451205U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106976244A (en) * | 2016-11-15 | 2017-07-25 | 安庆市恒昌机械制造有限责任公司 | A kind of pressing processing unit and method processed for material |
CN106976244B (en) * | 2016-11-15 | 2020-06-26 | 安庆市恒昌机械制造有限责任公司 | Pressing treatment device and method for material processing |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: 101204 No. 297, Western District, Ma Fang Industrial Park, Pinggu District, Beijing. Patentee after: BEIJING TSTD OPTOELECTRONICS TECHNOLOGY CO.,LTD. Address before: 101204 No. 297, Western District, Ma Fang Industrial Park, Pinggu District, Beijing. Patentee before: Beijing Qingdatianda Optoelectronics Technology Co.,Ltd. |
|
CP01 | Change in the name or title of a patent holder | ||
CX01 | Expiry of patent term |
Granted publication date: 20150708 |
|
CX01 | Expiry of patent term |