CN204417594U - A kind of steel ball passivation cleaning and loading and unloading integration device - Google Patents

A kind of steel ball passivation cleaning and loading and unloading integration device Download PDF

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Publication number
CN204417594U
CN204417594U CN201520039079.9U CN201520039079U CN204417594U CN 204417594 U CN204417594 U CN 204417594U CN 201520039079 U CN201520039079 U CN 201520039079U CN 204417594 U CN204417594 U CN 204417594U
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CN
China
Prior art keywords
steel ball
passivation
bracing frame
guipure
blanking
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Expired - Fee Related
Application number
CN201520039079.9U
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Chinese (zh)
Inventor
唐文珅
陈杰
沈承金
陶庆
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Xuyi Mining Machinery And Material Research & Development Center China University Of Mining & Technology
China University of Mining and Technology CUMT
Original Assignee
Xuyi Mining Machinery And Material Research & Development Center China University Of Mining & Technology
China University of Mining and Technology CUMT
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Publication date
Application filed by Xuyi Mining Machinery And Material Research & Development Center China University Of Mining & Technology, China University of Mining and Technology CUMT filed Critical Xuyi Mining Machinery And Material Research & Development Center China University Of Mining & Technology
Priority to CN201520039079.9U priority Critical patent/CN204417594U/en
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Publication of CN204417594U publication Critical patent/CN204417594U/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of steel ball passivation cleaning and loading and unloading integration device, belong to steel ball processing apparatus, comprising: power motor and live roll, composition such as metal transmission guipure and steel ball bracing frame, live roll, feeding device, blanking device etc.; Headed by metal transmission guipure, tail connects closed, its working face side arranges a polymer steel ball bracing frame at interval of certain distance, transmit the another side of guipure by power motor roller and a series of transfer roller friction transmission, guipure realizes steel ball passivation, cleaning and drying respectively through passivation liquid bath, cleaning liquid bath and loft drier; Live roll and a series of transfer roller play support, tensioning and transmission effect.Stop means is set in the material loading of steel ball, blanking position, realizes steel ball by feeding device and blanking device and load bracing frame and draw off from bracing frame.Be widely used in the operations such as the cleaning of steel ball, passivation, immersion oil.

Description

A kind of steel ball passivation cleaning and loading and unloading integration device
Technical field
The utility model relates to a kind of steel ball processing device, specifically a kind of steel ball passivation cleaning and loading and unloading integration device.
Background technology
The passivation of steel ball is that the electrochemical metal behavior that steel ball surface change of state is caused makes it have the process of some feature of precious metal.The passivation of steel ball i.e. the passivation of metal.Steel ball factory is the stability that the steel ball produced keeps each side feature, generally all adopts certain method to make steel ball passivation.
Divide from the condition of steel ball passivation, steel ball passivation can be divided into chemical passivation and anode passivation.If steel ball surface and medium generation operation of nature, be called chemical passivation or self-passivation.If the passivation of steel ball is caused by noble polarization curve by metal, be called anode passivation.
The PASSIVATION MECHANISM of steel ball is generally because steel ball surface metal and medium are had an effect, and generates the invisible protective membrane that one deck is very thin.This tunic, at steel ball surface, is generate because oxygenizement causes.In general, steel ball surface, under passivating conditions, still keeps the passive state that certain degree keeps.Under certain potential of hydrogen and temperature condition, certain rust inhibition can be played.
Recent years bearing steel ball passivation technology be just taken seriously gradually and use, traditional steel ball passivation technology adopts hanging basket hanging method to carry out passivation, cleaning and hot water drying etc., stacking mutually by steel ball in hanging basket, often there is the trace that local steel ball passivation is not gone up, the frame that inclines during blanking is poured out, and steel ball collides fierceness each other.
" a kind of feeding device " that the Chinese invention patent application of publication number CN104129640A provides, the method is by frame, form for the feed bin and feeding unit material holding steel ball, blanking barrel is driven to move reciprocatingly along feed bin and guide cylinder by cam mechanism, steel ball enters on the production line of next procedure by blanking barrel, is controlled the material loading work of steel ball by the start and stop controlling cam mechanism.
" a kind of blanking machine " that the Chinese invention patent application of publication number CN203959253U provides, the method is made up of main body, feed bin, cutting agency and gripper jaw, move reciprocatingly under the effect of cylinder, steel ball to be processed falls in the spatial accommodation that cutting agency and gripper jaw surround in the effect of self gravitation, pushes gripper jaw open and steel ball can be transported to next process specified location and process.
Many places open source information provides feeder, the blanking machine device of steel ball, or steel ball integral type charging & discharging machine.But for steel ball passivation or be but separate operation all the time between matting and steel ball loading and unloading, device is complicated, and production efficiency is low, and labour intensity is large.
Summary of the invention
The purpose of this utility model is the deficiency overcome in prior art, there is provided that a kind of structure is simple, excellent property, good stability, easy and simple to handle, corrosion resistant a kind of steel ball passivation cleaning and loading and unloading integration device, directly steel ball passivation or matting are combined very well with steel ball loading and unloading, not only reduce the lifting conversion between steel ball passivation, matting, well steel ball material loading, passivation, cleaning, drying, blanking are connected into production line, promote the quality of production, reduce labour intensity.
For achieving the above object, the technical solution of the utility model is: a kind of steel ball passivation cleaning and loading and unloading integration device, comprises the live roll of connection power motor, several live rolls, metal transmission guipure, passivation liquid bath, cleaning liquid bath, loft drier, feeding device, blanking device; Headed by described metal transmission guipure, tail connects closed, by live roll and several live roll friction transmission, and successively through passivation liquid bath, cleaning liquid bath and loft drier in transmission process; The working face side that described metal transmits guipure arranges a triangular form polymer steel ball bracing frame at interval of certain distance, stationary balls; Described feeding device and blanking device are arranged at metal respectively and transmit steel ball material loading region on guipure and steel ball blanking region; Described feeding device comprises spacing stopping station and material loading heads into device, and described material loading heads into device and steel ball headed into triangular form polymer bracing frame and realize material loading; Described blanking device comprises spacing stopping station and blanking liftout attachment, and steel ball ejects from triangular form polymer bracing frame and realizes discharging by described blanking liftout attachment.
Further, described triangular form polymer steel ball bracing frame comprises upper and lower two triangle support frames, the one by one symmetrical connection flex point of two triangle support frames and five bracing frames of two limit mid points; The limit that in described two triangle support frames, mid point does not connect bracing frame is fixedly connected on metal and transmits on guipure.
Further, described feeding device is provided with gradient material loading platform, and steel ball gathers feeding station automatically.
Further, described material loading heads into device and blanking liftout attachment is pneumatic linear actuator, hydro-cylinder or knock-pin.
Beneficial effect: steel ball passivation cleaning of the present invention and loading and unloading integration device, it is closed ring structure that metal transmits guipure, by power motor and live roll, a series of transfer roller transmit realize guipure support, tensioning and friction transmitting function, metal transmits guipure and realizes circulation transmission; Guipure is arranged a series of triangular form polymer bracing frame, realization is to the support of steel ball and fix, be conducive to steel ball not come off in technological process, be conducive in material loading and discharge station simultaneously, steel ball is headed into triangular form polymer bracing frame and ejects steel ball from polymer bracing frame by liftout attachment easily, avoid manually picking up the hand labour of ball and bulb separation and hand perspiration to steel ball corrosion or impression of the hand, improve steel ball passivation level of automation, the utility model applied range, is widely used in the passivation of steel ball, cleaning, immersion oil, quenching and other operation.
Accompanying drawing explanation
Fig. 1 is this steel ball passivating device schematic diagram.
Fig. 2 is steel ball feeding device schematic diagram.
Fig. 3 is steel ball blanking device schematic diagram.
Fig. 4 is steel ball triangular form polymer bracing frame schematic diagram.
In figure: 1. power motor, step-down gear and live roll device; 2. passivation liquid bath; 3. metal transmits guipure (containing triangular form polymer bracing frame); 4. clean liquid bath; 5. loft drier; 6. live roll; 7. steel ball material loading heads into device and blanking liftout attachment; 8. triangular form polymer steel ball bracing frame.
Embodiment
Below in conjunction with accompanying drawing, the technical solution of the utility model is described in further detail.
As shown in Figure 1, 2, 3, a kind of steel ball passivation cleaning and loading and unloading integration device, comprise power motor and live roll device 1, a series of transfer roller 6, metal transmit guipure 3, feeding device (Fig. 2), blanking device (Fig. 3) composition.
Headed by described metal transmission guipure, tail connects closed, and its working face side arranges a triangular form steel ball polymer bracing frame 8 at interval of 200mm distance, and (described triangular form steel ball polymer bracing frame comprises upper and lower two triangle support frames, the one by one symmetrical connection flex point of two triangle support frames and five bracing frames of two limit mid points; The limit that in described two triangle support frames, mid point does not connect bracing frame is fixedly connected on metal and transmits on guipure) (Fig. 4), metal mesh belt width is 400mm, each polymer bracing frame stationary balls quantity be 6 ~ 10 not etc., polymer bracing frame has certain elasticity, size adjustable fixing with satisfied different sphere diameter steel ball, metal transmits guipure under the driving of live roll and a series of transfer roller successively by passivation liquid bath 2, cleaning liquid bath 4 and loft drier 5, realizes the passivation of steel ball, cleaning and drying.
Described power motor and live roll device are made up of power motor, step-down gear and live roll; Described transfer roller is a series of transmission deflector roll compositions of drive and non-drive.
Described material loading, blanking device are made up of spacing stopping station (gag lever post) and throwing mechanism, and throwing mechanism is pneumatic or hydro-cylinder and knock-pin.Realize one group of steel ball being headed at interval of certain hour the triangular form polymer bracing frame arriving material loading restraining position, and triangular form polymer bracing frame one group of steel ball of qualified for passivation arrival blanking restraining position is ejected bracing frame.
Above-described embodiment is only illustrate of the present utility model; but technical characteristic of the present utility model is not limited to this, any change that any those skilled in the art makes in field of the present utility model and modification are all encompassed within scope of patent protection of the present utility model.

Claims (4)

1. steel ball passivation cleaning and a loading and unloading integration device, is characterized in that: comprise the live roll of connection power motor, several live rolls, metal transmission guipure, passivation liquid bath, cleaning liquid bath, loft drier, feeding device, blanking device; Headed by described metal transmission guipure, tail connects closed, by live roll and several live roll friction transmission, and successively through passivation liquid bath, cleaning liquid bath and loft drier in transmission process; The working face side that described metal transmits guipure arranges a triangular form polymer steel ball bracing frame at interval of certain distance, stationary balls; Described feeding device and blanking device are arranged at metal respectively and transmit steel ball material loading region on guipure and steel ball blanking region; Described feeding device comprises spacing stopping station and material loading heads into device, and described material loading heads into device and steel ball headed into triangular form polymer bracing frame and realize material loading; Described blanking device comprises spacing stopping station and blanking liftout attachment, and steel ball ejects from triangular form polymer bracing frame and realizes discharging by described blanking liftout attachment.
2. a kind of steel ball passivation cleaning according to claim 1 and loading and unloading integration device, is characterized in that: described triangular form polymer steel ball bracing frame comprises upper and lower two triangle support frames, the one by one symmetrical connection flex point of two triangle support frames and five bracing frames of two limit mid points; The limit that in described two triangle support frames, mid point does not connect bracing frame is fixedly connected on metal and transmits on guipure.
3. a kind of steel ball passivation cleaning according to claim 1 and loading and unloading integration device, is characterized in that: described feeding device is provided with gradient material loading platform, and steel ball gathers feeding station automatically.
4. a kind of steel ball passivation cleaning according to claim 1 and loading and unloading integration device, is characterized in that: described material loading heads into device and blanking liftout attachment is pneumatic linear actuator, hydro-cylinder or knock-pin.
CN201520039079.9U 2015-01-20 2015-01-20 A kind of steel ball passivation cleaning and loading and unloading integration device Expired - Fee Related CN204417594U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113387158A (en) * 2021-06-21 2021-09-14 全智机械科技南通有限公司 Steel ball cleaning positioning mechanism
CN113481515A (en) * 2021-06-23 2021-10-08 大冶市新冶特钢有限责任公司 Pickling treatment equipment for seamless steel pipe and pickling method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113387158A (en) * 2021-06-21 2021-09-14 全智机械科技南通有限公司 Steel ball cleaning positioning mechanism
CN113481515A (en) * 2021-06-23 2021-10-08 大冶市新冶特钢有限责任公司 Pickling treatment equipment for seamless steel pipe and pickling method thereof
CN113481515B (en) * 2021-06-23 2022-03-08 大冶市新冶特钢有限责任公司 Pickling treatment equipment for seamless steel pipe and pickling method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150624

Termination date: 20160120

EXPY Termination of patent right or utility model