CN204415855U - The automatic packaging machine of disposable syringe - Google Patents
The automatic packaging machine of disposable syringe Download PDFInfo
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- CN204415855U CN204415855U CN201520034168.4U CN201520034168U CN204415855U CN 204415855 U CN204415855 U CN 204415855U CN 201520034168 U CN201520034168 U CN 201520034168U CN 204415855 U CN204415855 U CN 204415855U
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 144
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000009434 installation Methods 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 24
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 5
- 241000040710 Chela Species 0.000 claims 5
- 230000006835 compression Effects 0.000 claims 3
- 238000007906 compression Methods 0.000 claims 3
- 229920001971 elastomer Polymers 0.000 claims 2
- 239000000806 elastomer Substances 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000009835 boiling Methods 0.000 claims 1
- 230000001276 controlling effect Effects 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 238000010008 shearing Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 31
- 238000010409 ironing Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 12
- 238000007789 sealing Methods 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Abstract
本实用新型公开了一种一次性注射器的自动包装机,包括进料机构、取料机构、接袋机构、上顶压袋机构、输送带机构、送袋机构、包装袋支架机构,所述进料机构(2)、取料机构(3)、接袋机构(4)、上顶压袋机构(5)、输送带机构(6)、送袋机构(7)、包装袋支架机构(8)依次设置。本实用新型结构合理,无需人工参与,安全卫生无污染,自动化程度高,包装效率高,能够节省大量人力物力。
The utility model discloses an automatic packaging machine for disposable syringes, which comprises a feeding mechanism, a material taking mechanism, a bag receiving mechanism, an upper pressing bag mechanism, a conveyor belt mechanism, a bag feeding mechanism, and a packaging bag support mechanism. Material mechanism (2), material retrieving mechanism (3), bag receiving mechanism (4), top pressing bag mechanism (5), conveyor belt mechanism (6), bag feeding mechanism (7), packaging bag support mechanism (8) Set in turn. The utility model has reasonable structure, does not need manual participation, is safe, hygienic and pollution-free, has a high degree of automation, high packaging efficiency, and can save a lot of manpower and material resources.
Description
技术领域 technical field
本实用新型涉及一种医疗机械包装设备,具体涉及一种一次性注射器的自动包装机。 The utility model relates to a medical machinery packaging equipment, in particular to an automatic packaging machine for disposable syringes.
背景技术 Background technique
在医疗行业,一次性注射器由于具有使用方便和安全卫生的优点,已经得到广泛应用。一次性注射器在使用时无需消毒,使用者只要拆开包装袋,为注射器安上注射针就可以进行注射了。 In the medical industry, disposable syringes have been widely used due to their convenience, safety and hygiene. Disposable syringes do not need to be sterilized during use, and users only need to unpack the packaging bag and install injection needles for the syringes to perform injections.
现有的一次性注射器的包装方法为:首先将印刷好的卷装塑料包装薄膜通过机器切割成一个个的包装袋,将切割好的包装袋的底口放到封口机上将其封住;再将注射器按照一定的顺序装入已经封住底口的包装袋里;然后将已经装有注射器的包装袋上口放到封口机上将其封住。以上各步骤都是通过手工操作来完成的。 The packing method of existing disposable syringe is: at first the packaged plastic packaging film that prints is cut into individual packaging bags by machine, the bottom opening of the packaging bag that cuts is put on the sealing machine and is sealed; Put the syringes in a certain order into the packaging bag that has sealed the bottom opening; then put the upper opening of the packaging bag with the syringes on the sealing machine to seal it. The above steps are all done manually.
这种手工包装方法最大的缺点在于,包装袋容易附上病菌,容易造成产品的卫生不合格;同时手工操作的速度也相对较慢,要完成大批量的生产就需要很多工人进行手工操作,并且还需要使用巨大的无菌净化车间,无形中提高了生产成本。 The biggest disadvantage of this manual packaging method is that the packaging bag is easy to attach germs, which is easy to cause the hygiene of the product to be unqualified; at the same time, the speed of manual operation is relatively slow. To complete mass production, many workers are required to perform manual operations. It also needs to use a huge aseptic purification workshop, which virtually increases the production cost.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种一次性注射器的自动包装机,它可以解决手工包装过程中容易造成污染、包装速度慢、效率低的问题。 The technical problem to be solved by the utility model is to provide an automatic packaging machine for disposable syringes, which can solve the problems of easy pollution, slow packaging speed and low efficiency in the manual packaging process.
为解决上述技术问题,本实用新型一次性注射器的自动包装机的技术解决方案为: In order to solve the above-mentioned technical problems, the technical solution of the automatic packaging machine of the utility model disposable syringe is:
包括进料机构2、取料机构3、接袋机构4、上顶压袋机构5、输送带机构6、送袋机构7、包装袋支架机构8;所述进料机构2、取料机构3、接袋机构4、上顶压袋机构5、输送带机构6、送袋机构7、包装袋支架机构8依次设置。 Including feeding mechanism 2, retrieving mechanism 3, bag receiving mechanism 4, top pressing bag mechanism 5, conveyor belt mechanism 6, bag feeding mechanism 7, packaging bag support mechanism 8; the feeding mechanism 2, retrieving mechanism 3 , bag receiving mechanism 4, upper top pressure bag mechanism 5, conveyer belt mechanism 6, bag delivery mechanism 7, packaging bag support mechanism 8 are arranged in sequence.
所述进料机构2包括进料电机206,进料电机206连接进料螺杆201,进料电机206能够驱动横向设置的进料螺杆201旋转;进料螺杆201的两侧分别设置有注射器内挡板202、注射器外挡板203;进料螺杆201上形成有多条螺杆凹槽;注射器内挡板202和注射器外挡板203的一端固定设置有转接料道210;进料螺杆201在进料电机206驱动下旋转,能够将转接料道210输送来的一次性注射器依次排列在进料螺杆201的螺杆凹槽内,一次性注射器的两端由分别注射器内挡板202和注射器外挡板203托住。 The feeding mechanism 2 includes a feeding motor 206, the feeding motor 206 is connected to the feeding screw 201, and the feeding motor 206 can drive the rotation of the feeding screw 201 arranged horizontally; Plate 202, syringe outer baffle 203; multiple screw grooves are formed on the feed screw 201; one end of the syringe inner baffle 202 and the syringe outer baffle 203 is fixedly provided with a transfer channel 210; The feed motor 206 is driven to rotate, and the disposable syringes transported by the transfer channel 210 can be arranged in the screw groove of the feed screw 201 in sequence. Board 203 holds.
所述取料机构3包括取料电机306,取料电机306连接取料丝杠312;取料丝杠312上活动设置有螺母,取料丝杠312的螺母固定连接取料移动板309,取料移动板309横向设置;取料移动板309的两端分别设置于线性滑轨315上;取料电机306能够驱动纵向设置的取料丝杠312旋转,使螺母沿取料丝杠312前后运动,并带动取料移动板309沿线性滑轨315前后运动;取料移动板309上垂直设置有取料气缸310,取料气缸310的伸出杆连接取料活动板311,取料气缸310能够带动取料活动板311相对于取料移动板309上下运动;取料活动板311的底面设置有多个吸盘安装块304,每个吸盘安装块304的底面固定设置有至少一个真空吸盘305;真空吸盘305通过真空泵实现控制,当真空泵工作时,真空吸盘305产生吸力能够吸住一次性注射器,当真空泵停止工作,真空吸盘305的吸力消失,释放一次性注射器; Described retrieving mechanism 3 comprises retrieving motor 306, and retrieving motor 306 connects retrieving lead screw 312; Movably is provided with nut on retrieving leading screw 312, and the nut of retrieving leading screw 312 is fixedly connected retrieving moving plate 309, takes The material moving plate 309 is arranged horizontally; the two ends of the retrieving moving plate 309 are respectively arranged on the linear slide rail 315; the retrieving motor 306 can drive the vertically arranged retrieving screw 312 to rotate, so that the nut moves back and forth along the retrieving screw 312 , and drive the retrieving moving plate 309 to move back and forth along the linear slide rail 315; the retrieving moving plate 309 is vertically provided with a retrieving cylinder 310, and the extension rod of the retrieving cylinder 310 is connected to the retrieving movable plate 311, and the retrieving cylinder 310 can Drive the retrieving movable plate 311 to move up and down relative to the retrieving mobile plate 309; the bottom surface of the retrieving movable plate 311 is provided with a plurality of sucker mounting blocks 304, and the bottom surface of each sucker mounting block 304 is fixedly provided with at least one vacuum sucker 305; The suction cup 305 is controlled by the vacuum pump. When the vacuum pump works, the vacuum suction cup 305 generates suction to hold the disposable syringe. When the vacuum pump stops working, the suction of the vacuum suction cup 305 disappears, releasing the disposable syringe;
所述多个吸盘安装块304在取料活动板311的底面呈线性排列,多个吸盘安装块304均与连接杆303铰接,连接杆303的一端通过气缸接头302连接移动气缸301。 The plurality of suction cup mounting blocks 304 are linearly arranged on the bottom surface of the reclaiming movable plate 311, and the plurality of suction cup mounting blocks 304 are all hinged with the connecting rod 303, and one end of the connecting rod 303 is connected to the moving cylinder 301 through the cylinder joint 302.
所述接袋机构4包括接袋电机401,接袋电机401连接接袋丝杠405,接袋丝杠405上活动设置有丝杠螺母413,丝杠螺母413固定连接推料机构420,推料机构420固定连接接袋移动板407,接袋移动板407设置于接袋机构线性滑轨406上;接袋电机401能够驱动纵向设置的接袋丝杠405旋转,使丝杠螺母413沿接袋丝杠405前后运动,并带动推料机构420及接袋移动板407沿接袋机构线性滑轨406前后运动;接袋移动板407上固定设置有一排接料槽408,每个接料槽408的一端固定连接撑口下钳爪412;每个接料槽408上固定设置有张口固定板409,张口固定板409通过转座410连接撑口上钳爪411,撑口上钳爪411与撑口下钳爪412一一对应并组成撑口钳爪;转座410铰接在张口固定板409上。 The bag receiving mechanism 4 includes a bag receiving motor 401, the bag receiving motor 401 is connected to a bag receiving screw 405, and a lead screw nut 413 is movable on the bag receiving screw 405, and the lead screw nut 413 is fixedly connected to the pushing mechanism 420, and the pushing material The mechanism 420 is fixedly connected to the bag receiving moving plate 407, and the bag receiving moving plate 407 is arranged on the linear slide rail 406 of the bag receiving mechanism; the bag receiving motor 401 can drive the vertically arranged bag receiving screw 405 to rotate, so that the lead screw nut 413 moves along the bag receiving mechanism. The leading screw 405 moves back and forth, and drives the pushing mechanism 420 and the bag receiving moving plate 407 to move back and forth along the linear slide rail 406 of the bag receiving mechanism; the bag receiving moving plate 407 is fixedly provided with a row of receiving troughs 408, each receiving trough 408 One end of the support mouth is fixedly connected to the lower jaw 412 of the support mouth; each receiving trough 408 is fixedly provided with an opening fixing plate 409, and the opening fixing plate 409 is connected to the upper jaw 411 of the support opening through the swivel seat 410, and the upper jaw 411 of the support opening is connected to the lower opening of the support opening. The jaws 412 correspond one to one and form the jaws of the opening; the swivel base 410 is hinged on the opening fixing plate 409 .
所述推料机构420包括横向设置的推料固定板427,推料固定板427通过纵向设置的推料气缸426连接推料下活动板424,推料气缸426能够带动推料下活动板424相对于推料固定板427前后运动;推料下活动板424通过连接杆423固定连接推料上活动板421,推料上活动板421上固定设置有一排推料推杆422;推料推杆422与接料槽408一一对应。 Described pusher mechanism 420 comprises the pusher fixed plate 427 that is set horizontally, and pusher fixed plate 427 connects pusher lower movable plate 424 through the vertically arranged pusher cylinder 426, and pusher cylinder 426 can drive pusher lower movable plate 424 relative. Move back and forth on the pusher fixed plate 427; the lower movable plate 424 of the pusher is fixedly connected to the upper movable plate 421 of the pusher by the connecting rod 423, and a row of pusher push rods 422 is fixedly arranged on the upper movable plate 421 of the pusher; the pusher pusher 422 There is a one-to-one correspondence with the receiving trough 408 .
所述上顶压袋机构5包括设置于上顶机构安装架503底部的上顶气缸509,上顶气缸509的头部设置有气缸接头508,气缸接头508设置于接头槽507内,接头槽507固定设置于上顶推板502的底部,上顶推板502的顶部沿横向设置有一排上顶弹性块501;当上顶气缸509伸长时,上顶气缸509通过气缸接头508带动接头槽507和上顶推板502向上移动,使上顶推板502顶部的上顶弹性块501将包装袋706压紧在接袋机构4的撑口下钳爪412上。 The upper top pressure bag mechanism 5 includes the top cylinder 509 that is arranged on the bottom of the top mechanism mounting frame 503, and the head of the top cylinder 509 is provided with a cylinder joint 508, and the cylinder joint 508 is arranged in the joint groove 507, and the joint groove 507 Fixedly arranged on the bottom of the upper push plate 502, the top of the upper push plate 502 is horizontally provided with a row of upper elastic blocks 501; when the upper upper cylinder 509 is extended, the upper upper cylinder 509 drives the joint groove 507 through the cylinder joint 508 And the upper push plate 502 moves upwards, so that the upper elastic block 501 on the top of the upper push plate 502 compresses the packaging bag 706 on the lower jaw 412 of the opening of the bag receiving mechanism 4 .
所述输送带机构6包括横向设置的输送带604,输送带604设置于输送带支架603内;输送带支架603的两底端分别连接电动推杆601,电动推杆601能够带动输送带604上下运动;输送带支架603的一端设置有烫边机构610;烫边机构610包括两个安装立板611,两个安装立板611之间设置有排气带617,排气带617通过排气传动轴618连接安装立板611;排气海绵带617位于输送带604的上方;两个安装立板611的内侧分别设置有四个传动皮带614,四个传动皮带614分为两排,每排包括上下两个传动皮带614;每个传动皮带614的两端绕在传动轮613上,传动轮613固定设置于烫边传动轴615上;烫边传动轴615的两端与安装立板611相连接;传动皮带614布置在输送带604的左右两侧;第一排传动皮带614的两侧设置有加热铜棒616,第二排传动皮带614的两侧设置有散热铜棒612。 Described conveyer belt mechanism 6 comprises the conveyer belt 604 that is arranged horizontally, and conveyer belt 604 is arranged in the conveyer belt support 603; Movement; one end of the conveyor belt bracket 603 is provided with an ironing mechanism 610; the ironing mechanism 610 includes two installation vertical plates 611, and an exhaust belt 617 is arranged between the two installation vertical plates 611, and the exhaust belt 617 is driven by the exhaust The shaft 618 is connected to the installation vertical plate 611; the exhaust sponge belt 617 is located above the conveyor belt 604; the inner sides of the two installation vertical plates 611 are respectively provided with four transmission belts 614, and the four transmission belts 614 are divided into two rows, and each row includes Two upper and lower transmission belts 614; the two ends of each transmission belt 614 are wound on the transmission wheel 613, and the transmission wheel 613 is fixed on the ironing transmission shaft 615; the two ends of the ironing transmission shaft 615 are connected with the installation vertical plate 611 The transmission belt 614 is arranged on the left and right sides of the conveyor belt 604; heating copper rods 616 are provided on both sides of the first row of transmission belts 614, and heat dissipation copper rods 612 are provided on both sides of the second row of transmission belts 614;
所述送袋机构7包括送袋机构安装底板701,送袋机构安装底板701上设置有一排沿纵向延伸的线性移动模组702,线性移动模组702的前端对应于包装袋支架机构8的包装袋导向杆802,线性移动模组702的后端对应于接袋机构4的接料槽408;每个线性移动模组702上分别设置有一送袋底板703,送袋底板703能够沿线性移动模组702前后纵向移动;每个送袋底板703上垂直设置有一对第一压袋气缸704;送袋底板703上通过磁性还吸附有弹性撑口片705;当弹性撑口片705位于包装袋706内时,能够将包装袋706的下侧吸附在送袋底板703上;送袋机构安装底板701上还架设有横向设置的色标检测机构710和压袋切断机构720;送袋机构安装底板701的底部设置有下切刀板707。 The bag feeding mechanism 7 includes a bag feeding mechanism mounting base plate 701, a row of linear moving modules 702 extending longitudinally are arranged on the bag feeding mechanism mounting base plate 701, and the front end of the linear moving module group 702 corresponds to the packaging of the packaging bag support mechanism 8. The bag guide rod 802, the rear end of the linear movement module 702 is corresponding to the material receiving trough 408 of the bag receiving mechanism 4; each linear movement module 702 is respectively provided with a bag sending base plate 703, and the bag sending base plate 703 can move the mold along the line The group 702 moves longitudinally forward and backward; each bag feeding bottom plate 703 is vertically provided with a pair of first bag pressure cylinders 704; the bag sending bottom plate 703 is also magnetically adsorbed with an elastic support piece 705; when the elastic support piece 705 is positioned on the packaging bag 706 When inside, the lower side of the packaging bag 706 can be adsorbed on the bag delivery base plate 703; the bag delivery mechanism installation base plate 701 is also provided with a horizontally arranged color mark detection mechanism 710 and a pressure bag cutting mechanism 720; the bag delivery mechanism installation base plate 701 A lower cutting knife plate 707 is provided at the bottom of the bottom.
所述色标检测机构710包括色标安装支架711,色标安装支架711架设于送袋机构安装底板701的一端;色标安装支架711的侧面固定设置有色标安装板712,色标安装板712上设置有一排色标传感器714,色标传感器714通过色标固定板713与色标安装板712固定连接;色标传感器714能够相对于色标固定板713纵向移动,色标固定板713能够相对于色标安装板712横向移动;通过调节色标固定板713和色标安装板712,能够调节色标传感器714在色标安装支架711上的位置。 Described color code detection mechanism 710 comprises color code mounting bracket 711, and color code mounting bracket 711 is set up on an end of bag feeding mechanism installation base plate 701; A row of color mark sensors 714 is arranged on the top, and the color mark sensors 714 are fixedly connected with the color mark mounting plate 712 through the color mark fixing plate 713; the color mark sensors 714 can move longitudinally relative to the color mark fixing plate 713, and the color mark fixing plate 713 can Move laterally on the color mark mounting plate 712; by adjusting the color mark fixing plate 713 and the color mark mounting plate 712, the position of the color mark sensor 714 on the color mark mounting bracket 711 can be adjusted.
所述压袋切断机构720包括压袋安装支架721,压袋安装支架721架设于送袋机构安装底板701的另一端;压袋安装支架721的顶面还并列设置有切断气缸725和第二压袋气缸724;第二压袋气缸724的头部连接压袋活动板726;压袋活动板726上设置有压袋压杆727;切断气缸725的头部连接切刀安装板728,切刀安装板728的底部设置有切断刀729;切断刀729与下切刀板707相对应;驱动切断气缸725,能够带动切断刀729向下运动,使切断刀729与下切刀板707形成剪切力。 The pressure bag cutting mechanism 720 includes a pressure bag installation bracket 721, and the pressure bag installation bracket 721 is erected on the other end of the bag delivery mechanism installation base plate 701; the top surface of the pressure bag installation bracket 721 is also arranged side by side with a cutting cylinder 725 and a second pressure Bag cylinder 724; the head of the second bag-pressing cylinder 724 is connected to the bag-pressing movable plate 726; the bag-pressing movable plate 726 is provided with a bag-pressing bar 727; The bottom of the plate 728 is provided with a cutting knife 729;
所述包装袋支架机构8包括包装袋固定架801,包装袋固定架801上固定设置有包装袋导向杆802,包装袋导向杆802向下倾斜设置,包装袋导向杆802的下端对应于线性移动模组702的前端;包装袋固定架801通过线性滑轨804连接包装袋安装板803,包装袋安装板803上设置有至少一根包装袋转动轴807,每根包装袋转动轴807上设置有至少一个包装袋卷筒805,包装袋卷筒805用于卷绕包装袋706;包装袋卷筒805的外侧装有锁紧垫板806和锁紧手轮808。 The packaging bag support mechanism 8 includes a packaging bag fixing frame 801, a packaging bag guiding rod 802 is fixedly arranged on the packaging bag fixing frame 801, the packaging bag guiding rod 802 is inclined downward, and the lower end of the packaging bag guiding rod 802 corresponds to the linear movement The front end of the module 702; the packaging bag fixing frame 801 is connected to the packaging bag mounting plate 803 through the linear slide rail 804, the packaging bag mounting plate 803 is provided with at least one packaging bag rotating shaft 807, and each packaging bag rotating shaft 807 is provided with At least one packaging bag reel 805 is used for winding the packaging bag 706; the outer side of the packaging bag reel 805 is equipped with a locking backing plate 806 and a locking handwheel 808.
本实用新型可以达到的技术效果是: The technical effect that the utility model can reach is:
本实用新型结构合理,无需人工参与,安全卫生无污染,自动化程度高,包装效率高,能够节省大量人力物力。 The utility model is reasonable in structure, does not need manual participation, is safe, hygienic and pollution-free, has a high degree of automation, high packaging efficiency, and can save a lot of manpower and material resources.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明: Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail:
图1是本实用新型一次性注射器的自动包装机的结构示意图; Fig. 1 is the structural representation of the automatic packaging machine of disposable syringe of the present utility model;
图2是本实用新型的进料机构的示意图; Fig. 2 is the schematic diagram of feeding mechanism of the present utility model;
图3是本实用新型的取料机构的示意图; Fig. 3 is the schematic diagram of the material taking mechanism of the present utility model;
图4是本实用新型的接袋机构的示意图; Fig. 4 is the schematic diagram of the bag receiving mechanism of the present utility model;
图5是本实用新型的接袋机构的另一角度的示意图; Fig. 5 is a schematic diagram of another angle of the bag receiving mechanism of the present invention;
图6是本实用新型的接袋机构的推料机构的示意图; Fig. 6 is a schematic diagram of the pushing mechanism of the bag receiving mechanism of the present invention;
图7是本实用新型的上顶压袋机构的示意图; Fig. 7 is a schematic diagram of the upper pressing bag mechanism of the present utility model;
图8是本实用新型的输送带机构的示意图; Fig. 8 is the schematic diagram of the conveyor belt mechanism of the present utility model;
图9是本实用新型的输送带机构的烫印机构的示意图; Fig. 9 is a schematic diagram of the hot stamping mechanism of the conveyor belt mechanism of the present invention;
图10是本实用新型的送袋机构的示意图; Fig. 10 is a schematic diagram of the bag feeding mechanism of the present utility model;
图11是本实用新型的送袋机构的色标检测机构的示意图; Fig. 11 is a schematic diagram of the color code detection mechanism of the bag feeding mechanism of the present invention;
图12是本实用新型的送袋机构的压袋切断机构的示意图; Fig. 12 is a schematic diagram of the pressure bag cutting mechanism of the bag feeding mechanism of the present invention;
图13是本实用新型的包装袋支架机构的示意图。 Fig. 13 is a schematic diagram of the packaging bag support mechanism of the present invention.
图中附图标记说明: Explanation of the reference signs in the figure:
1为机架, 2为进料机构, 1 is the frame, 2 is the feeding mechanism,
3为取料机构, 4为接袋机构, 3 is the material picking mechanism, 4 is the bag receiving mechanism,
5为上顶压袋机构, 6为输送带机构, 5 is the upper bag pressing mechanism, 6 is the conveyor belt mechanism,
7为送袋机构, 8为包装袋支架机构, 7 is a bag feeding mechanism, 8 is a packaging bag support mechanism,
201为进料螺杆, 202为注射器内挡板, 201 is the feeding screw, 202 is the inner baffle of the syringe,
203为注射器外挡板, 204为进料螺杆安装板, 203 is the syringe outer baffle, 204 is the feeding screw mounting plate,
205为电机安装板, 206为进料电机, 205 is a motor mounting plate, 206 is a feed motor,
207进料机构安装底板, 210为转接料道, 207 feed mechanism installation bottom plate, 210 is transfer channel,
301为移动气缸, 302为气缸接头, 301 is a mobile cylinder, 302 is a cylinder joint,
303为连接杆, 304为吸盘安装块, 303 is a connecting rod, 304 is a suction cup mounting block,
305为真空吸盘, 306为取料电机, 305 is a vacuum suction cup, 306 is a reclaiming motor,
307为电机固定板, 308为取料丝杠安装板, 307 is the motor fixing plate, 308 is the feeding screw mounting plate,
309为取料移动板, 310为取料气缸, 309 is a reclaiming mobile plate, 310 is a reclaiming cylinder,
311为取料活动板, 312为取料丝杠, 311 is a reclaiming movable plate, 312 is a retrieving screw,
313为导向杆, 314为固定板, 313 is a guide rod, 314 is a fixed plate,
315为线性滑轨, 315 is a linear slide rail,
401为接袋电机, 402为接袋机构安装底板, 401 is the bag receiving motor, 402 is the bottom plate for the bag receiving mechanism,
403为接袋电机安装板, 404为接袋丝杠安装板, 403 is the mounting plate for the pocket motor, 404 is the mounting plate for the pocket lead screw,
405为接袋丝杠, 406为接袋机构线性滑轨, 405 is the bag receiving screw, 406 is the linear slide rail of the bag receiving mechanism,
407为接袋移动板, 408为接料槽, 407 is a bag receiving moving plate, 408 is a material receiving trough,
409为张口固定板, 410为转座, 409 is the opening fixed plate, 410 is the swivel seat,
411为撑口上钳爪, 412为撑口下钳爪, 411 is the upper claw of the brace, 412 is the lower claw of the brace,
413为丝杠螺母, 420为推料机构, 413 is a lead screw nut, 420 is a pushing mechanism,
421为推料上活动板, 422为推料推杆, 421 is the upper movable plate for pushing material, 422 is the pushing rod for pushing material,
423为连接杆, 424为推料下活动板, 423 is the connecting rod, 424 is the movable plate under the pushing material,
425为接头槽, 426为推料气缸, 425 is the joint groove, 426 is the pushing cylinder,
427为推料固定板, 428为导向杆, 427 is a pushing material fixing plate, 428 is a guide rod,
501为上顶弹性块, 502为上顶推板, 501 is the top elastic block, 502 is the top push plate,
503为上顶机构安装架, 504为导向杆安装座, 503 is the mounting bracket for the top mechanism, 504 is the guide rod mounting seat,
505为直线轴承, 506为上顶导向杆, 505 is a linear bearing, 506 is an upper guide rod,
507为接头槽, 508为气缸接头, 507 is the joint groove, 508 is the cylinder joint,
509为上顶气缸, 509 is the top cylinder,
601为电动推杆, 602为电动推杆安装座, 601 is the electric push rod, 602 is the electric push rod mounting seat,
603为连接板, 604为输送带, 603 is the connecting plate, 604 is the conveyor belt,
605为烫印机构安装轴, 606为齿轮组, 605 is the installation shaft of the hot stamping mechanism, 606 is the gear set,
607为调整底架, 610为烫边机构, 607 is the bottom frame for adjustment, 610 is the ironing mechanism,
611为安装立板, 612为散热铜棒, 611 is the installation vertical plate, 612 is the heat dissipation copper rod,
613为传动轮, 614为传动皮带, 613 is a drive wheel, 614 is a drive belt,
615为烫边传动轴, 616为加热铜棒, 615 is the ironing drive shaft, 616 is the heating copper rod,
617为排气海绵带, 618为排气传动轴, 617 is the exhaust sponge belt, 618 is the exhaust drive shaft,
701为送袋机构安装底板, 702为线性移动模组, 701 is the bottom plate for the bag feeding mechanism, 702 is the linear movement module,
703为送袋底板, 704为第一压袋气缸, 703 is the bag feeding bottom plate, 704 is the first bag pressing cylinder,
705为弹性撑口片, 706为包装袋, 705 is an elastic support piece, 706 is a packaging bag,
707为下切刀板, 707 is the lower cutting blade,
710为色标检测机构, 720为压袋切断机构, 710 is the color code detection mechanism, 720 is the pressure bag cutting mechanism,
711为色标安装支架, 712为色标安装板, 711 is the color code mounting bracket, 712 is the color code mounting plate,
713为色标固定板, 714为色标传感器, 713 is a color mark fixing plate, 714 is a color mark sensor,
721为压袋安装支架, 722为导向杆, 721 is a pressure bag installation bracket, 722 is a guide rod,
723为直线轴承, 724为第二压袋气缸, 723 is a linear bearing, 724 is the second pressure bag cylinder,
725为切断气缸, 726为压袋活动板, 725 is the cut-off cylinder, 726 is the movable plate for pressing the bag,
727为压袋压杆, 728为切刀安装板, 727 is the pressure bag pressing bar, 728 is the cutter mounting plate,
729为切断刀, 729 is a cutting knife,
801为包装袋固定架, 802为包装袋导向杆, 801 is a packing bag fixing frame, 802 is a packing bag guide bar,
803为包装袋安装板, 804为线性滑轨, 803 is the packaging bag mounting plate, 804 is the linear slide rail,
805为包装袋卷筒, 806为锁紧垫板, 805 is a packaging bag reel, 806 is a locking backing plate,
807为包装袋转动轴, 808为锁紧手轮。 807 is the rotating shaft of the packaging bag, and 808 is the locking handwheel.
具体实施方式 Detailed ways
如图1所示,本实用新型一次性注射器的自动包装机,包括机架1以及设置于机架1上的进料机构2、取料机构3、接袋机构4、上顶压袋机构5、输送带机构6、送袋机构7、包装袋支架机构8; As shown in Figure 1, the automatic packaging machine for disposable syringes of the present invention includes a frame 1 and a feeding mechanism 2, a material retrieving mechanism 3, a bag receiving mechanism 4, and an upper pressing bag mechanism 5 arranged on the frame 1 , conveyor belt mechanism 6, bag delivery mechanism 7, packaging bag support mechanism 8;
将包装袋支架机构8上的包装袋706的起始端拉至送袋机构7的线性移动模组702的后端,使送袋机构7将包装袋706的袋口两侧压住,然后使送袋底板703沿线性移动模组702向后运动,使送袋底板703上的弹性撑口片705将包装袋706的袋口自然撑口;使送袋底板703沿线性移动模组702继续向后运动,包装袋706随送袋底板703运动至线性移动模组702的后端并接近接袋机构4的接料槽408; The initial end of the packaging bag 706 on the packaging bag support mechanism 8 is pulled to the rear end of the linear movement module 702 of the bag feeding mechanism 7, so that the bag feeding mechanism 7 presses the both sides of the mouth of the packaging bag 706, and then the feeding The bag bottom plate 703 moves backward along the linear movement module 702, so that the elastic support piece 705 on the bag delivery bottom plate 703 will naturally support the pocket opening of the packaging bag 706; the bag delivery bottom plate 703 continues to move backward along the linear movement module 702 Movement, the packaging bag 706 moves to the rear end of the linear movement module 702 with the bag feeding bottom plate 703 and approaches the receiving trough 408 of the bag receiving mechanism 4;
与此同时,进料机构2将一次性注射器依次排列在进料螺杆201的螺杆凹槽内,取料机构3通过真空吸盘305将进料螺杆凹槽内的一次性注射器吸住并向前输送至接袋机构4的接料槽408内; At the same time, the feeding mechanism 2 arranges the disposable syringes in the screw groove of the feeding screw 201 in sequence, and the reclaiming mechanism 3 sucks the disposable syringes in the feeding screw groove through the vacuum suction cup 305 and transports them forward To the receiving trough 408 of the bag receiving mechanism 4;
使接袋机构4的接袋移动板407向前移动,直至接袋移动板407上的撑口上钳爪411和撑口下钳爪412(此时撑口钳爪闭合)伸入已自然撑口的包装袋706内; Make the bag receiving moving plate 407 of the bag receiving mechanism 4 move forward until the upper jaw 411 of the opening and the lower jaw 412 of the opening on the moving plate 407 (the jaws of the opening are closed) extend into the opening of the natural opening in the packaging bag 706;
使上顶压袋机构5将包装袋706压紧在接袋机构4的撑口下钳爪412上; Make the upper pressing bag mechanism 5 compress the packaging bag 706 on the lower jaw 412 of the opening of the bag receiving mechanism 4;
使推料机构420的推料气缸426带动推料推杆422向前运动,推料推杆422将接料槽408内的一次性注射器推入到包装袋706内; Make the material pushing cylinder 426 of the material pushing mechanism 420 drive the pushing material pushing rod 422 to move forward, and the pushing material pushing rod 422 pushes the disposable syringe in the material receiving tank 408 into the packaging bag 706;
使输送带机构6的输送带604上升,输送带604托住装有一次性注射器的包装袋706; Make the conveyor belt 604 of the conveyor belt mechanism 6 rise, and the conveyor belt 604 supports the packaging bag 706 that the disposable syringe is housed;
使压袋切断机构720切断包装袋706; Make the pressure bag cutting mechanism 720 cut off the packaging bag 706;
使输送带604横向运行,将托住的装有一次性注射器的包装袋706输送到输送带604一端的烫边机构610,烫边机构610对包装袋706的两端烫印封边,完成两端的封边包装。 The conveyer belt 604 is made to run horizontally, and the packaging bag 706 that is held by the disposable syringe is delivered to the ironing mechanism 610 at one end of the conveyor belt 604, and the ironing mechanism 610 is hot stamping and sealing the two ends of the packaging bag 706 to complete the two end packing.
如图2所示,进料机构2包括进料机构安装底板207,进料机构安装底板207的一端固定设置有进料电机206,进料电机206连接进料螺杆201,进料电机206能够驱动横向设置的进料螺杆201旋转; As shown in Figure 2, feed mechanism 2 comprises feed mechanism installation base plate 207, and one end of feed mechanism installation base plate 207 is fixedly provided with feed motor 206, and feed motor 206 is connected feed screw rod 201, and feed motor 206 can drive The horizontally arranged feed screw 201 rotates;
进料螺杆201的两侧分别设置有注射器内挡板202、注射器外挡板203;进料螺杆201上形成有多条螺杆凹槽;注射器内挡板202和注射器外挡板203的一端固定设置有转接料道210; Both sides of the feed screw 201 are respectively provided with an inner syringe baffle 202 and an outer syringe 203; a plurality of screw grooves are formed on the feed screw 201; one end of the inner syringe 202 and the outer syringe 203 is fixedly arranged There is a transfer material channel 210;
进料电机206固定设置于电机安装板205上;进料螺杆201的两端通过进料螺杆安装板204实现支撑; The feeding motor 206 is fixedly arranged on the motor mounting plate 205; the two ends of the feeding screw 201 are supported by the feeding screw mounting plate 204;
进料螺杆201在进料电机206驱动下旋转,能够将转接料道210输送来的一次性注射器依次排列在进料螺杆201的螺杆凹槽内,一次性注射器的两端由分别注射器内挡板202和注射器外挡板203托住。 The feed screw 201 rotates under the drive of the feed motor 206, and can arrange the disposable syringes conveyed by the transfer channel 210 in the screw groove of the feed screw 201 in sequence. Plate 202 and syringe outer shield 203 hold.
如图3所示,取料机构3包括与机架1固定连接的电机固定板307,电机固定板307上固定设置有取料电机306;取料电机306连接取料丝杠312,取料电机306能够驱动纵向设置的取料丝杠312旋转;取料丝杠312的两端分别通过取料丝杠安装板308和固定板314实现支撑;取料丝杠安装板308和固定板314固定设置于机架1上; As shown in Figure 3, material retrieving mechanism 3 comprises the motor fixed plate 307 that is fixedly connected with frame 1, is fixedly provided with retrieving motor 306 on motor fixed plate 307; 306 can drive the rotation of the feeding screw 312 that is arranged vertically; the two ends of the feeding screw 312 are respectively supported by the feeding screw mounting plate 308 and the fixing plate 314; the feeding screw mounting plate 308 and the fixing plate 314 are fixedly arranged on rack 1;
取料丝杠312上活动设置有螺母,取料丝杠312的螺母固定连接取料移动板309,取料移动板309横向设置;取料移动板309的两端分别设置于线性滑轨315上,两条线性滑轨315纵向设置并与机架1的顶部固定连接; A nut is movable on the retrieving screw 312, and the nut of the retrieving screw 312 is fixedly connected to the retrieving moving plate 309, and the retrieving moving plate 309 is arranged horizontally; the two ends of the retrieving moving plate 309 are respectively arranged on the linear slide rail 315 , two linear slide rails 315 are arranged longitudinally and fixedly connected with the top of the rack 1;
取料移动板309上垂直设置有取料气缸310,取料气缸310的伸出杆通过接头连接取料活动板311,取料气缸310能够带动取料活动板311相对于取料移动板309上下运动;取料活动板311位于取料移动板309的下方,取料活动板311与取料移动板309平行设置;取料活动板311的底面设置有多个吸盘安装块304,每个吸盘安装块304的底面固定设置有至少一个真空吸盘305;真空吸盘305通过真空泵实现控制,当真空泵工作时,真空吸盘305产生吸力能够吸住一次性注射器,当真空泵停止工作,真空吸盘305的吸力消失,释放一次性注射器; The reclaiming moving plate 309 is vertically provided with a retrieving cylinder 310, the extension rod of the retrieving cylinder 310 is connected to the retrieving movable plate 311 through a joint, and the reclaiming cylinder 310 can drive the retrieving movable plate 311 up and down relative to the retrieving movable plate 309 Movement; the retrieving movable plate 311 is positioned at the below of the retrieving movable plate 309, and the retrieving movable plate 311 is arranged in parallel with the retrieving movable plate 309; the bottom surface of the retrieving movable plate 311 is provided with a plurality of sucker mounting blocks 304, and each sucker is installed The bottom surface of the block 304 is fixedly provided with at least one vacuum chuck 305; the vacuum chuck 305 is controlled by a vacuum pump, and when the vacuum pump works, the vacuum chuck 305 generates suction to hold the disposable syringe, and when the vacuum pump stops working, the suction of the vacuum chuck 305 disappears, Disposal of single-use syringes;
多个吸盘安装块304在取料活动板311的底面呈线性排列,多个吸盘安装块304均与连接杆303铰接,连接杆303的一端通过气缸接头302连接移动气缸301; A plurality of suction cup mounting blocks 304 are linearly arranged on the bottom surface of the reclaiming movable plate 311, and a plurality of suction cup mounting blocks 304 are hinged with the connecting rod 303, and one end of the connecting rod 303 is connected to the moving cylinder 301 through the cylinder joint 302;
取料移动板309与取料活动板311之间设置有导向杆313。 A guide rod 313 is arranged between the moving plate 309 and the moving plate 311 for taking materials.
取料机构3的工作原理如下: The working principle of material taking mechanism 3 is as follows:
使取料气缸310的伸出杆伸长,取料活动板311相对于取料移动板309向下运动,取料活动板311上的真空吸盘305靠近排列在进料机构2的进料螺杆凹槽内的一次性注射器;开启真空泵使真空吸盘305吸住一次性注射器;之后使取料气缸310的伸出杆回缩,取料活动板311带动一次性注射器向上运动; The protruding rod of the reclaiming cylinder 310 is elongated, and the retrieving movable plate 311 moves downward relative to the retrieving movable plate 309, and the vacuum suction cup 305 on the retrieving movable plate 311 is close to the feeding screw concave of the feeding mechanism 2. Disposable syringe in the tank; turn on the vacuum pump to make the vacuum suction cup 305 absorb the disposable syringe; then retract the extension rod of the retrieving cylinder 310, and the retrieving movable plate 311 drives the disposable syringe to move upward;
使移动气缸301伸长,移动气缸301通过气缸接头302和连接杆303,将多个吸盘安装块304连同其上的一次性注射器摆正位置; Make the moving cylinder 301 elongate, move the cylinder 301 through the cylinder joint 302 and the connecting rod 303, and place a plurality of suction cup mounting blocks 304 together with the disposable syringes thereon;
驱动取料电机306,取料电机306带动取料丝杠312旋转,使取料丝杠312的螺母沿取料丝杠312的纵向向前移动,从而使取料移动板309沿线性滑轨315移动至接袋机构4的上方; Drive the retrieving motor 306, and the retrieving motor 306 drives the retrieving screw 312 to rotate, so that the nut of the retrieving screw 312 moves forward along the longitudinal direction of the retrieving screw 312, so that the retrieving moving plate 309 moves along the linear slide rail 315 Move to the top of the bag receiving mechanism 4;
然后使取料气缸310的伸出杆伸长,取料活动板311上吸取的一次性注射器靠近接袋机构4的接料槽408;关闭真空泵使真空吸盘305释放一次性注射器,将一次性注射器放置在接袋机构4的接料槽408内;之后使取料气缸310的伸出杆回缩,取料电机306复位,取料机构3恢复至初始状态,即可进行下一次取料动作。 Then the extension rod of the material fetching cylinder 310 is extended, and the disposable syringe drawn on the movable plate 311 is close to the receiving tank 408 of the bag receiving mechanism 4; the vacuum pump is closed to make the vacuum chuck 305 release the disposable syringe, and the disposable syringe Place it in the receiving trough 408 of the bag receiving mechanism 4; then retract the extension rod of the reclaiming cylinder 310, reset the retrieving motor 306, and return the reclaiming mechanism 3 to the initial state, and then the next retrieving action can be carried out.
如图4至图5所示,接袋机构4包括接袋机构安装底板402,接袋机构安装底板402的两端分别通过接袋机构线性滑轨406活动连接接袋移动板407;接袋移动板407能够相对于接袋机构安装底板402纵向移动;接袋移动板407上固定设置有一排接料槽408,每个接料槽408的一端固定连接撑口下钳爪412;每个接料槽408上固定设置有张口固定板409,张口固定板409通过转座410连接撑口上钳爪411,撑口上钳爪411与撑口下钳爪412一一对应并组成撑口钳爪;转座410铰接在张口固定板409上;当上顶压袋机构5将包装袋706压紧在接袋机构4的撑口下钳爪412上时,推料推杆422在向前推动的过程中,能够撑开撑口上钳爪411,将接料槽408内的一次性注射器向前推入到包装袋706内; As shown in Figures 4 to 5, the bag receiving mechanism 4 includes a bag receiving mechanism installation base plate 402, and the two ends of the bag receiving mechanism installation base plate 402 are respectively movably connected to the bag receiving moving plate 407 through the bag receiving mechanism linear slide rail 406; The plate 407 can move longitudinally relative to the bottom plate 402 of the bag-receiving mechanism; a row of receiving troughs 408 is fixedly arranged on the bag-receiving moving plate 407, and one end of each receiving trough 408 is fixedly connected to the lower jaw 412 of the brace; each receiving material The opening fixing plate 409 is fixedly arranged on the groove 408, and the opening fixing plate 409 connects the upper jaw 411 of the opening through the swivel seat 410, and the upper jaw 411 of the opening corresponds to the lower jaw 412 of the opening and forms the opening jaw; 410 is hinged on the opening fixing plate 409; when the upper pressing bag mechanism 5 presses the packaging bag 706 on the lower jaw 412 of the bag receiving mechanism 4, the push rod 422 is pushing forward. The jaws 411 on the opening can be stretched open, and the disposable syringe in the receiving tank 408 can be pushed forward into the packaging bag 706;
接袋机构安装底板402的底部固定设置有接袋电机安装板403和接袋丝杠安装板404,接袋电机安装板403上固定设置有接袋电机401,接袋电机401连接接袋丝杠405,接袋电机401能够驱动纵向设置的接袋丝杠405旋转;接袋丝杠405通过接袋丝杠安装板404实现支撑;接袋丝杠405上活动设置有丝杠螺母413,丝杠螺母413固定连接推料机构420;推料机构420固定设置于接袋移动板407的底面; The bottom of the bag receiving mechanism installation base plate 402 is fixedly provided with a bag receiving motor mounting plate 403 and a bag receiving screw mounting plate 404, the bag receiving motor mounting plate 403 is fixedly provided with a bag receiving motor 401, and the bag receiving motor 401 is connected to the bag receiving screw 405, the bag receiving motor 401 can drive the rotation of the bag receiving screw 405 arranged vertically; the bag receiving screw 405 is supported by the bag receiving screw mounting plate 404; The nut 413 is fixedly connected to the pushing mechanism 420; the pushing mechanism 420 is fixedly arranged on the bottom surface of the pocket moving plate 407;
如图6所示,推料机构420包括横向设置的推料固定板427,推料固定板427与丝杠螺母413固定连接;推料固定板427与接袋移动板407的底面固定连接; As shown in Figure 6, the pusher mechanism 420 includes a horizontally arranged pusher fixed plate 427, which is fixedly connected with the lead screw nut 413; the pusher fixed plate 427 is fixedly connected with the bottom surface of the pocket moving plate 407;
推料固定板427通过纵向设置的推料气缸426连接推料下活动板424,推料下活动板424与推料固定板427平行设置,推料气缸426能够带动推料下活动板424相对于推料固定板427前后运动;推料下活动板424与推料固定板427之间设置有导向杆428; Pushing material fixed plate 427 connects pushing material lower movable plate 424 by the pushing material cylinder 426 that is vertically arranged, and pushing material lower movable plate 424 is arranged in parallel with pushing material fixed plate 427, and pushing material cylinder 426 can drive pushing material lower movable plate 424 relative to The pusher fixed plate 427 moves back and forth; a guide rod 428 is arranged between the pusher lower movable plate 424 and the pusher fixed plate 427;
推料气缸426的头部通过接头槽425连接推料下活动板424,接头槽425与推料下活动板424固定连接; The head of the material pushing cylinder 426 is connected to the movable plate 424 under the pushing material through the joint groove 425, and the movable plate 424 is fixedly connected with the moving plate 424 under the joint groove 425;
推料下活动板424通过连接杆423固定连接推料上活动板421,推料上活动板421与推料下活动板424平行设置;推料上活动板421上固定设置有一排推料推杆422;推料推杆422与接料槽408一一对应。 Push material lower movable plate 424 is fixedly connected push material upper movable plate 421 by connecting rod 423, push material upper movable plate 421 and push material lower movable plate 424 are arranged in parallel; push material upper movable plate 421 is fixedly provided with a row of push rods 422 ; the pushing rod 422 is in one-to-one correspondence with the receiving groove 408 .
接袋机构4的工作原理如下: The working principle of bag receiving mechanism 4 is as follows:
驱动接袋电机401,接袋电机401带动接袋丝杠405旋转,使丝杠螺母413沿接袋丝杠405的纵向向前移动,从而带动推料机构420及接袋移动板407沿接袋机构线性滑轨406向前移动;当接袋移动板407移动到指定位置后,接袋移动板407上的撑口上钳爪411和撑口下钳爪412会探入袋口已自然撑开的包装袋706内。 Drive the bag receiving motor 401, and the bag receiving motor 401 drives the bag receiving screw 405 to rotate, so that the screw nut 413 moves forward along the longitudinal direction of the bag receiving screw 405, thereby driving the pushing mechanism 420 and the bag receiving moving plate 407 along the bag receiving The mechanism linear slide rail 406 moves forward; when the pocket moving plate 407 moves to the designated position, the upper jaw 411 of the opening and the lower jaw 412 of the opening on the moving plate 407 of the pocket will penetrate into the bag mouth that has been naturally opened. Inside the packaging bag 706.
如图7所示,上顶压袋机构5包括固定设置于机架1上的上顶机构安装架503,上顶机构安装架503的底部设置有上顶气缸509,上顶气缸509的头部设置有气缸接头508,气缸接头508设置于接头槽507内,接头槽507固定设置于上顶推板502的底部,上顶推板502的顶部沿横向设置有一排上顶弹性块501; As shown in Figure 7, the upper top pressure bag mechanism 5 comprises the upper top mechanism installation frame 503 that is fixedly arranged on the frame 1, and the bottom of the upper top mechanism installation frame 503 is provided with an upper top cylinder 509, and the head of the upper top cylinder 509 A cylinder joint 508 is provided, and the cylinder joint 508 is arranged in the joint groove 507, and the joint groove 507 is fixedly arranged on the bottom of the upper push plate 502, and a row of upper elastic blocks 501 are arranged on the top of the upper push plate 502 along the transverse direction;
上顶推板502与上顶机构安装架503平行设置,上顶推板502与上顶机构安装架503之间设置有上顶导向杆506; The upper push plate 502 is arranged in parallel with the upper top mechanism installation frame 503, and an upper top guide rod 506 is arranged between the upper push plate 502 and the upper top mechanism installation frame 503;
上顶导向杆506的一端通过直线轴承505活动连接上顶机构安装架503,上顶导向杆506的另一端通过导向杆安装座504固定连接上顶推板502,以使上顶推板502能够在上顶导向杆506的导向作用下相对于上顶机构安装架503上下运动; One end of the top guide rod 506 is movably connected to the top mechanism mounting frame 503 by a linear bearing 505, and the other end of the top guide rod 506 is fixedly connected to the upper push plate 502 by the guide rod mount 504, so that the upper push plate 502 can Under the guidance of the upper top guide rod 506, it moves up and down relative to the upper top mechanism mounting frame 503;
当上顶气缸509伸长时,上顶气缸509通过气缸接头508带动接头槽507和上顶推板502向上移动,使上顶推板502顶部的上顶弹性块501将包装袋706压紧在接袋机构4的撑口下钳爪412上。 When the upper top cylinder 509 was stretched, the upper top cylinder 509 drove the joint groove 507 and the upper push plate 502 to move upwards through the cylinder joint 508, so that the upper top elastic block 501 on the top of the upper push plate 502 pressed the packaging bag 706 on On the lower jaw 412 of the brace mouth of the bag receiving mechanism 4.
如图8、图9所示,输送带机构6包括横向设置的输送带604,输送带604设置于输送带支架603内,输送带支架603与机架1固定连接;输送带支架603的两底端分别通过电动推杆安装座602连接电动推杆601,电动推杆601能够带动输送带604上下运动;输送带支架603一端的电动推杆601通过调整底架607连接机架1,输送带支架603另一端的电动推杆601直接连接机架1; As shown in Figure 8 and Figure 9, the conveyor belt mechanism 6 includes a conveyor belt 604 arranged horizontally, the conveyor belt 604 is arranged in the conveyor belt support 603, and the conveyor belt support 603 is fixedly connected with the frame 1; the two bottoms of the conveyor belt support 603 The two ends are respectively connected to the electric push rod 601 through the electric push rod mounting seat 602, and the electric push rod 601 can drive the conveyor belt 604 to move up and down; The electric push rod 601 at the other end of 603 is directly connected to the rack 1;
输送带604的宽度与一次性注射器的长度一致; The width of the conveyor belt 604 is consistent with the length of the disposable syringe;
输送带支架603的一端设置有烫边机构610,烫边机构610的一端通过烫印机构安装轴605连接输送带604,烫边机构610的另一端通过齿轮组606连接输送带支架603,以保证输送带604、排气海绵带617与两侧的传动皮带614的同步性; One end of conveyor belt support 603 is provided with ironing mechanism 610, and one end of ironing mechanism 610 is connected conveyer belt 604 by hot stamping mechanism mounting shaft 605, and the other end of ironing mechanism 610 is connected conveyor belt support 603 by gear set 606, to ensure The synchronization of the conveyor belt 604, the exhaust sponge belt 617 and the transmission belts 614 on both sides;
烫边机构610包括两个平行设置的安装立板611,输送带支架603穿设于两个安装立板611之间;两个安装立板611之间设置有排气海绵带617,排气海绵带617通过排气传动轴618连接安装立板611;排气海绵带617位于输送带604的上方; The edge ironing mechanism 610 comprises two installation vertical plates 611 arranged in parallel, and the conveyor belt support 603 is passed between the two installation vertical plates 611; an exhaust sponge belt 617 is arranged between the two installation vertical plates 611, and the exhaust sponge The belt 617 is connected to the installation vertical plate 611 through the exhaust transmission shaft 618; the exhaust sponge belt 617 is located above the conveyor belt 604;
两个安装立板611的内侧分别设置有四个传动皮带614,四个传动皮带614分为两排,每排包括上下两个传动皮带614;每个传动皮带614的两端绕在传动轮613上,传动轮613固定设置于烫边传动轴615上;烫边传动轴615的两端与安装立板611相连接;传动皮带614布置在输送带604的左右两侧; The inner sides of the two installation vertical plates 611 are respectively provided with four transmission belts 614, and the four transmission belts 614 are divided into two rows, and each row includes two transmission belts 614 up and down; the two ends of each transmission belt 614 are wound around the transmission wheel 613 On the top, the transmission wheel 613 is fixedly arranged on the ironing transmission shaft 615; the two ends of the ironing transmission shaft 615 are connected with the installation vertical plate 611; the transmission belt 614 is arranged on the left and right sides of the conveyor belt 604;
第一排传动皮带614的两侧设置有加热铜棒616,第二排传动皮带614的两侧设置有散热铜棒612;散热铜棒612设置有吹气孔。 Both sides of the first row of transmission belts 614 are provided with heating copper rods 616, and both sides of the second row of transmission belts 614 are provided with heat dissipation copper rods 612; the heat dissipation copper rods 612 are provided with air blowing holes.
如图10所示,送袋机构7包括送袋机构安装底板701,送袋机构安装底板701上固定设置有一排沿纵向延伸的线性移动模组702,线性移动模组702的前端对应于包装袋支架机构8的包装袋导向杆802,线性移动模组702的后端对应于接袋机构4的接料槽408; As shown in Figure 10, the bag feeding mechanism 7 includes a bag feeding mechanism installation base plate 701, a row of linear moving modules 702 extending longitudinally are fixedly arranged on the bag feeding mechanism installing bottom plate 701, and the front ends of the linear moving modules 702 correspond to the packaging bags. The packaging bag guide rod 802 of the support mechanism 8, the rear end of the linear movement module 702 corresponds to the receiving trough 408 of the bag receiving mechanism 4;
每个线性移动模组702上分别设置有一送袋底板703,送袋底板703能够沿线性移动模组702前后纵向移动;每个送袋底板703上垂直设置有一对第一压袋气缸704; Each linear movement module 702 is respectively provided with a bag-feeding bottom plate 703, and the bag-feeding bottom plate 703 can move longitudinally along the linear movement module 702; each bag-feeding bottom plate 703 is vertically provided with a pair of first pressure bag cylinders 704;
送袋底板703上通过磁性还吸附有弹性撑口片705;当弹性撑口片705位于包装袋706内时,能够将包装袋706的下侧吸附在送袋底板703上;当送袋底板703运动时,可隔着包装袋706,通过磁性吸附带动放置于包装袋706内的弹性撑口片705一起运动; Send bag bottom plate 703 and also be adsorbed with elastic brace mouth piece 705 by magnetism; When moving, the elastic support piece 705 placed in the packaging bag 706 can be moved together through the magnetic adsorption through the packaging bag 706;
送袋机构安装底板701上还架设有横向设置的色标检测机构710和压袋切断机构720; A horizontally arranged color mark detection mechanism 710 and a pressure bag cutting mechanism 720 are also erected on the bag feeding mechanism installation base plate 701;
送袋机构安装底板701的底部设置有下切刀板707。 The bottom of the bag feeding mechanism installation bottom plate 701 is provided with a lower cutter plate 707 .
如图11所示,色标检测机构710包括色标安装支架711,色标安装支架711架设于送袋机构安装底板701的一端;色标安装支架711的侧面固定设置有色标安装板712,色标安装板712上设置有一排色标传感器714,色标传感器714通过色标固定板713与色标安装板712固定连接; As shown in Figure 11, the color code detection mechanism 710 comprises a color code mounting bracket 711, and the color code mounting bracket 711 is erected on one end of the bag feeding mechanism installation base plate 701; the side of the color code mounting bracket 711 is fixedly provided with a color code mounting plate 712, and A row of color mark sensors 714 is arranged on the mark mounting plate 712, and the color mark sensors 714 are fixedly connected with the color mark mounting plate 712 through the color mark fixing plate 713;
色标传感器714能够相对于色标固定板713纵向移动,色标固定板713能够相对于色标安装板712横向移动;通过调节色标固定板713和色标安装板712,能够调节色标传感器714在色标安装支架711上的位置。 The color mark sensor 714 can move longitudinally relative to the color mark fixing plate 713, and the color mark fixing plate 713 can move laterally relative to the color mark mounting plate 712; by adjusting the color mark fixing plate 713 and the color mark mounting plate 712, the color mark sensor can be adjusted The position of 714 on the color code mounting bracket 711.
如图12所示,压袋切断机构720包括压袋安装支架721,压袋安装支架721架设于送袋机构安装底板701的另一端;压袋安装支架721的顶面通过直线轴承723连接导向杆722; As shown in Figure 12, the pressure bag cutting mechanism 720 includes a pressure bag installation bracket 721, and the pressure bag installation bracket 721 is erected on the other end of the bag feeding mechanism installation bottom plate 701; the top surface of the pressure bag installation bracket 721 is connected to the guide bar through a linear bearing 723 722;
压袋安装支架721的顶面还并列设置有切断气缸725和第二压袋气缸724; The top surface of the pressure bag mounting bracket 721 is also arranged side by side with a cutting cylinder 725 and a second pressure bag cylinder 724;
第二压袋气缸724的头部连接压袋活动板726;压袋活动板726上设置有压袋压杆727; The head of the second bag-pressing cylinder 724 is connected to the bag-pressing movable plate 726; the bag-pressing movable plate 726 is provided with a bag-pressing bar 727;
切断气缸725的头部连接切刀安装板728,切刀安装板728的底部设置有切断刀729;切断刀729与下切刀板707相对应。 Cut off the head of cylinder 725 to connect cutter mounting plate 728, the bottom of cutter mounting plate 728 is provided with cutting knife 729;
送袋机构7的工作原理如下: The working principle of bag delivery mechanism 7 is as follows:
工作之前,先将包装袋固定架801上的包装袋706的起始端手动拉至线性移动模组702的后端(包装袋706的袋口朝后),并使弹性撑口片705位于包装袋706内,弹性撑口片705通过磁性吸附在送袋底板703上,包装袋706能够随送袋底板703同步运动; Before work, first manually pull the starting end of the packaging bag 706 on the packaging bag fixing frame 801 to the rear end of the linear movement module 702 (the opening of the packaging bag 706 is facing backward), and make the elastic support piece 705 be positioned on the packaging bag In 706, the elastic support piece 705 is magnetically adsorbed on the bag delivery bottom plate 703, and the packaging bag 706 can move synchronously with the bag delivery bottom plate 703;
使第二压袋气缸724伸长,带动压袋活动板726向下移动,压袋活动板726上的压袋压杆727将包装袋706的袋口两侧压住; The second bag-pressing cylinder 724 is extended to drive the bag-pressing movable plate 726 to move downwards, and the bag-pressing rod 727 on the bag-pressing movable plate 726 presses both sides of the mouth of the packaging bag 706;
使送袋底板703沿线性移动模组702向后运动,送袋底板703上的弹性撑口片705向包装袋706的袋口移动,使包装袋706的袋口自然撑口;之后使第二压袋气缸724收缩,压袋压杆727复位,压袋压杆727不再压住包装袋706; Make the bag-feeding base plate 703 move backward along the linear movement module 702, and the elastic brace mouth piece 705 on the bag-feeding base plate 703 moves to the sack opening of the packaging bag 706, so that the sack mouth of the packaging bag 706 is naturally braced; then the second The bag pressing cylinder 724 shrinks, the bag pressing bar 727 resets, and the bag pressing bar 727 no longer presses the packaging bag 706;
使第一压袋气缸704伸长,第一压袋气缸704将包装袋706两侧压在送袋底板703上;然后使送袋底板703沿线性移动模组702向后运动至线性移动模组702的后端,被第一压袋气缸704压住的包装袋706随同送袋底板703一起向后移动至指定位置;此时包装袋706接近接袋机构4的接料槽408; The first bag pressing cylinder 704 is extended, and the first bag pressing cylinder 704 presses both sides of the packaging bag 706 on the bag feeding bottom plate 703; then the bag feeding bottom plate 703 moves backward along the linear movement module 702 to the linear movement module At the rear end of 702, the packaging bag 706 pressed by the first bag pressing cylinder 704 moves backward to the designated position together with the bag feeding bottom plate 703; at this time, the packaging bag 706 is close to the receiving trough 408 of the bag receiving mechanism 4;
之后上顶压袋机构5的上顶气缸509伸长,上顶气缸509通过气缸接头508带动接头槽507和上顶推板502向上移动,使上顶推板502顶部的上顶弹性块501将包装袋706压紧在接袋机构4的撑口下钳爪412上; The top cylinder 509 of the top pressure bag mechanism 5 is elongated afterwards, and the top cylinder 509 drives the joint groove 507 and the top push plate 502 through the cylinder joint 508 to move upwards, so that the top elastic block 501 on the top push plate 502 top will The packaging bag 706 is compressed on the jaw 412 under the opening of the bag receiving mechanism 4;
送袋底板703的移动距离由色标检测机构710决定;当色标检测机构710的色标传感器714检测到印刷在包装袋706上的色标带时,向线性移动模组702发送控制信号,使送袋底板703停止移动; The moving distance of the bag feeding bottom plate 703 is determined by the color mark detection mechanism 710; when the color mark sensor 714 of the color mark detection mechanism 710 detects the color mark tape printed on the packaging bag 706, a control signal is sent to the linear movement module 702, Make the bag feeding base plate 703 stop moving;
之后使第一压袋气缸704收缩,第一压袋气缸704不再将包装袋706压紧在送袋底板703上;使线性移动模组702驱动送袋底板703和吸附于其上的弹性撑口片705复位至初始位置; Afterwards, the first bag-pressing cylinder 704 is contracted, and the first bag-pressing cylinder 704 no longer compresses the packaging bag 706 on the bag-feeding bottom plate 703; the linear movement module 702 is driven to send the bag-feeding bottom plate 703 and the elastic support adsorbed thereon The mouth piece 705 is reset to the initial position;
使推料机构420的推料气缸426伸长,推料气缸426带动推料下活动板424沿纵向向前运动,推料下活动板424带动推料上活动板421及推料推杆422一起向前运动,推料推杆422在向前推动过程中,撑开撑口上钳爪411,将接料槽408内的一次性注射器向前推入到包装袋706内;之后使推料气缸426收缩,推料下活动板424、推料上活动板421及推料推杆422回到初始位置; The pusher cylinder 426 of the pusher mechanism 420 is extended, the pusher cylinder 426 drives the lower movable plate 424 to move forward in the longitudinal direction, and the lower movable plate 424 drives the upper movable plate 421 and the pusher 422 together Moving forward, the pushing rod 422 is in the process of pushing forward, stretching the upper jaw 411 of the brace, and pushing the disposable syringe in the material receiving groove 408 forward into the packaging bag 706; after that, the pushing cylinder 426 Shrink, push material lower movable plate 424, push material upper movable plate 421 and push material push rod 422 return to initial position;
使输送带机构6的电动推杆601伸长,带动输送带604上升,输送带604托住装有一次性注射器的包装袋706; The electric push rod 601 of the conveyor belt mechanism 6 is extended to drive the conveyor belt 604 to rise, and the conveyor belt 604 supports the packaging bag 706 that the disposable syringe is housed;
使压袋切断机构720的切断气缸725伸长,带动切刀安装板728和切断刀729向下移动;切断刀729与下切刀板707形成剪切,切断包装袋706;之后切断气缸725复位; The cutting cylinder 725 of the pressure bag cutting mechanism 720 is extended, and the cutting knife mounting plate 728 and the cutting knife 729 are driven to move downward; the cutting knife 729 forms a shear with the lower cutting knife plate 707, and cuts off the packaging bag 706; then the cutting cylinder 725 resets;
然后使上顶压袋机构5的上顶气缸509收缩,使上顶推板502复位,不再压住包装袋706的袋口下侧; Then the top cylinder 509 of the top pressure bag mechanism 5 is contracted, the top push plate 502 is reset, and the lower side of the mouth of the packaging bag 706 is no longer pressed;
接袋电机401带动接袋丝杠405反向旋转,带动推料机构420及接袋移动板407复位,接袋机构4等待进行下一循环; The bag receiving motor 401 drives the bag receiving screw 405 to reversely rotate, drives the pushing mechanism 420 and the bag receiving moving plate 407 to reset, and the bag receiving mechanism 4 waits for the next cycle;
使输送带机构6的电动推杆601收缩,带动输送带604下降;使输送带604横向运行,将托住的装有一次性注射器的包装袋706输送到输送带604一端的烫边机构610处; Make the electric push rod 601 of the conveyor belt mechanism 6 shrink, and drive the conveyor belt 604 to descend; make the conveyor belt 604 run horizontally, and transport the package bag 706 with the disposable syringe held by it to the ironing mechanism 610 at one end of the conveyor belt 604 ;
随着输送带604的运行,输送带604与烫边机构610的排气海绵带617共同作用,将包装袋706内的空气排出; Along with the operation of conveyer belt 604, conveyer belt 604 and the exhaust sponge belt 617 of ironing mechanism 610 work together, the air in the packaging bag 706 is discharged;
输送带604继续运行,包装袋706进入第一排上下两个传动皮带614之间,在第一排传动皮带614的作用下继续运动;同时使加热铜棒616发热,第一排传动皮带614在运行过程中对包装袋706的两端同时烫印封边; The conveyor belt 604 continues to run, and the packaging bag 706 enters between the first row's upper and lower two transmission belts 614, and continues to move under the action of the first row of transmission belts 614; meanwhile, the heating copper rod 616 is heated, and the first row of transmission belts 614 is Simultaneous hot stamping and sealing of both ends of the packaging bag 706 during operation;
第一排传动皮带614将包装袋706传递给第二排传动皮带614,在第二排传动皮带614的作用下继续运动;同时通过散热铜棒612的吹气孔吹气,为包装袋706的两端封边位置散热,直到包装袋706离开第二排传动皮带614,完成两端封边包装。 The first row of transmission belts 614 passes the packaging bag 706 to the second row of transmission belts 614, and continues to move under the action of the second row of transmission belts 614; Heat dissipation at the edge sealing position until the packaging bag 706 leaves the second row of drive belts 614, and the edge sealing packaging at both ends is completed.
如图13所示,包装袋支架机构8包括包装袋固定架801,包装袋固定架801上固定设置有包装袋导向杆802,包装袋导向杆802向下倾斜设置,包装袋导向杆802的下端对应于线性移动模组702的前端; As shown in Figure 13, the packaging bag support mechanism 8 includes a packaging bag fixing frame 801, on which the packaging bag fixing frame 801 is fixedly provided with a packaging bag guide rod 802, the packaging bag guide rod 802 is inclined downward, and the lower end of the packaging bag guide rod 802 Corresponding to the front end of the linear movement module 702;
包装袋固定架801通过线性滑轨804连接包装袋安装板803,包装袋安装板803上设置有两根包装袋转动轴807,每根包装袋转动轴807上设置有两个包装袋卷筒805,包装袋卷筒805用于卷绕包装袋706;包装袋卷筒805的外侧装有锁紧垫板806和锁紧手轮808。 The packaging bag fixing frame 801 is connected to the packaging bag installation plate 803 through the linear slide rail 804. The packaging bag installation plate 803 is provided with two packaging bag rotating shafts 807, and each packaging bag rotating shaft 807 is provided with two packaging bag reels 805. , the packaging bag reel 805 is used for winding the packaging bag 706;
手动将包装袋支架机构8上卷绕在包装袋卷筒805上的包装袋706经包装袋导向杆802拉至送袋机构7的线性移动模组702的后端;当包装袋706使用完毕后,可将包装袋安装板803沿线性滑轨804整体后移出包装袋固定架801,方便进行更换。 Manually pull the packaging bag 706 wound on the packaging bag reel 805 on the packaging bag support mechanism 8 to the rear end of the linear movement module 702 of the bag feeding mechanism 7 through the packaging bag guide rod 802; , the packaging bag mounting plate 803 can be moved out of the packaging bag fixing frame 801 along the linear slide rail 804 as a whole, which is convenient for replacement.
以上对本实用新型实施例所提供的一次性注射器的自动包装机进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型所揭示的技术方案;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。 The above is a detailed introduction to the automatic packaging machine for disposable syringes provided by the embodiment of the present invention. In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiment is only used to help understanding The technical solution disclosed in the utility model; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and application scope. In summary, the contents of this specification are not It should be understood as a limitation of the present utility model.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105000205A (en) * | 2015-07-28 | 2015-10-28 | 潘阿海 | A syringe packing machine |
| CN105197271A (en) * | 2015-09-30 | 2015-12-30 | 迈得医疗工业设备股份有限公司 | Automatic bagging device for medical accessories |
| CN107054753A (en) * | 2016-12-19 | 2017-08-18 | 苏州达力客自动化科技有限公司 | A kind of peritoneal dialysis liquid bag packs module |
| CN107600497A (en) * | 2017-10-13 | 2018-01-19 | 刘新涛 | Rod wooden stick stalk straightening device |
| CN107878818A (en) * | 2016-09-30 | 2018-04-06 | 上海康德莱企业发展集团股份有限公司 | A kind of syringe intelligence automatic packaging machine |
| CN109205309A (en) * | 2018-10-11 | 2019-01-15 | 赤峰九州通达医疗器械有限公司 | A kind of needle tubing conveys automatically and arranging apparatus |
| CN115057062A (en) * | 2022-07-20 | 2022-09-16 | 安庆市康明纳包装有限公司 | Sterilizing bag cutting device and using method |
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2015
- 2015-01-19 CN CN201520034168.4U patent/CN204415855U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105000205A (en) * | 2015-07-28 | 2015-10-28 | 潘阿海 | A syringe packing machine |
| CN107867419A (en) * | 2015-07-28 | 2018-04-03 | 潘阿海 | A syringe packaging production line |
| CN105197271A (en) * | 2015-09-30 | 2015-12-30 | 迈得医疗工业设备股份有限公司 | Automatic bagging device for medical accessories |
| CN107878818A (en) * | 2016-09-30 | 2018-04-06 | 上海康德莱企业发展集团股份有限公司 | A kind of syringe intelligence automatic packaging machine |
| CN107878818B (en) * | 2016-09-30 | 2020-08-11 | 上海康德莱企业发展集团股份有限公司 | Intelligent automatic packaging machine for syringes |
| CN107054753A (en) * | 2016-12-19 | 2017-08-18 | 苏州达力客自动化科技有限公司 | A kind of peritoneal dialysis liquid bag packs module |
| CN107600497A (en) * | 2017-10-13 | 2018-01-19 | 刘新涛 | Rod wooden stick stalk straightening device |
| CN109205309A (en) * | 2018-10-11 | 2019-01-15 | 赤峰九州通达医疗器械有限公司 | A kind of needle tubing conveys automatically and arranging apparatus |
| CN115057062A (en) * | 2022-07-20 | 2022-09-16 | 安庆市康明纳包装有限公司 | Sterilizing bag cutting device and using method |
| CN115057062B (en) * | 2022-07-20 | 2024-04-19 | 安庆市康明纳包装有限公司 | Sterilizing bag cutting device and use method |
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